Blanking device and blanking equipment

By designing a punching device for tearing components and breaking components, the problems of long waste processing time and high powder chips in the prior art are solved, and rapid cutting and precise punching of waste are achieved, and the quality of finished products is improved.

CN223147315UActive Publication Date: 2025-07-25SHENZHEN HORENTOP TECH
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Patent Information

Application Number
CN202422473390.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-07-25
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

The existing punching device is prone to process waste materials and is prone to powder chips.

Method used

A punching device is designed, including a tearing assembly and a breaking assembly, punching the material tape through a shear force between the first and second molds, and cutting the waste in one step, using a cutting knife to cut the waste.

Benefits of technology

It realizes rapid treatment of waste, reduces the generation of powder chips, improves the punching accuracy and the qualification rate of the finished product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blanking device which comprises a tearing assembly and a cutting assembly, the tearing assembly comprises a first die and a second die, the first die is provided with a punching hole matched with the second die, a material belt is fixed to the side, close to the first die, of the second die, and the first die drives the blanked material belt to move towards the second die so that the material belt can be blanked; the breaking assembly comprises a cutter arranged on one side of the second die, and the first die drives the blanked material belt to move towards the cutter so as to cut off waste generated in the blanking process. In the process that the first die moves towards the second die, the shearing force between the first die and the second die can be used for blanking a material belt and cutting off waste materials, after blanking is completed, the first die pushes the waste materials to continuously move towards the cutter, the waste materials are cut off through the cutter, blanking and waste material cutting-off are completed in one step, waste material treatment is fast, and the production efficiency is improved. And the generation of powdered scraps can be greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of blanking equipment, in particular to a blanking device and blanking equipment. Background Technique

[0002] Blanking is a processing technology in the manufacturing industry, mainly used to cut metal sheets into required shapes through impact force. It usually uses a punching press and a die. The material is placed on the die, and pressure is applied through a punch to cut it.

[0003] The waste generated during the blanking process is usually not convenient for direct recycling. Therefore, most blanking devices are equipped with a waste treatment module for collecting and treating waste after blanking. The waste treatment process takes a long time and is prone to generating powder chips. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a blanking device, aiming to solve the problems that the existing blanking device has a long waste treatment process and is prone to generating powder chips.

[0005] To achieve the above purpose, the utility model proposes a blanking device, including:

[0006] A tearing component, including a first die and a second die. The first die is provided with a punching hole that cooperates with the second die. A strip is fixed on one side of the second die close to the first die. The first die is used to move towards the second die to blank the strip.

[0007] A cutting component, including a cutting knife arranged on one side of the second die. The first die drives the blanked strip towards the cutting knife to cut the waste generated during the blanking process.

[0008] Optionally, the tearing component further includes a pressure member sleeved on the first die. The pressure member is used to press and fix the strip on the second die.

[0009] Optionally, the tearing component further includes a fixing member. The fixing member is provided with an installation groove, and the second die and the cutting knife are installed in the installation groove.

[0010] Optionally, the pressure member is provided with a limiting hole for inserting into the first die, and an abutting block for inserting into the punching hole is arranged in the limiting hole. During blanking, the abutting block abuts against the strip.

[0011] Optionally, a clamping groove is arranged on the side surface of the installation groove, and the second die is provided with a clamping block that is clamped with the clamping groove.

[0012] Optionally, the second die is located on the bottom side of the first die. Guide blocks are provided on the bottom sides of the second die and the cutting knife. First inclined surfaces are provided on the left and right sides of the guide block, and the first inclined surfaces are inclined outward from top to bottom.

[0013] Optionally, second inclined surfaces that are inclined outward from top to bottom are provided on the left and right sides of the fixing member, and the second inclined surfaces are located below the first inclined surfaces.

[0014] The present utility model also proposes a blanking device, and the blanking device includes the one prepared by the blanking device described above.

[0015] The beneficial effects of the present utility model compared with the prior art are as follows: During the process of the first die moving towards the second die, the strip can be blanked through the shearing force between the first die and the second die, and the waste is cut off. After the blanking is completed, the first die pushes the waste to continue moving towards the cutting knife, and the waste is cut off by the cutting knife. The blanking and the waste cutting are completed in one step, and the waste treatment is faster, which can greatly reduce the generation of powder chips. Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0017] Figure 1 It is a three-dimensional schematic diagram of the present utility model;

[0018] Figure 2 It is an exploded schematic diagram of the first die, the second die, and the strip of the present utility model;

[0019] Figure 3 It is a three-dimensional schematic diagram of the pressure member of the present utility model;

[0020] Figure 4 It is a three-dimensional schematic diagram of the fixing member of the present utility model.

[0021] Explanation of the Reference Numerals in the Drawings:

[0022] 10. Strip; 20. Waste;

[0023] 11. First die; 12. Second die; 13. Pressure member; 14. Fixing member; 15. Guide block; 21. Cutting knife; 111. Punching hole; 121. Clamping block; 131. Limit hole; 132. Abutting block; 141. Installation groove; 142. Clamping groove; 143. Second inclined surface; 151. First inclined surface.

[0024] The realization of the purpose, functional features and advantages of the present utility model will be further described with reference to the embodiments and the accompanying drawings. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0026] It should be noted that if there are directional indications (such as up, down, left, right, front, back,...) involved in the embodiments of the present utility model, the directional indications are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.

[0027] In addition, if there are descriptions such as "first" and "second" involved in the embodiments of the present utility model, the descriptions of "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text is that it includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, or solution B, or a solution where A and B are satisfied simultaneously. In addition, the technical solutions between the embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0028] The present utility model provides a blanking device. Figures 1 to 4 This is a specific embodiment of the blanking device provided by the present utility model.

[0029] Referring to Figures 1 to 4 , the blanking device includes a tearing assembly and a cutting assembly; the tearing assembly includes a first die 11 and a second die 12. The first die 11 is provided with a punching hole 111 that cooperates with the second die 12. The strip 10 is fixed to one side of the second die 12 close to the first die 11. The first die 11 is used to move towards the second die 12 to blank the strip 10; the cutting assembly includes a cutting knife 21 provided on one side of the second die 12. The first die 11 drives the blanked strip towards the cutting knife 21 to cut off the waste 20.

[0030] For convenience of explanation, taking Figure 1 as an example, the first die 11 is located above the second die 12, the cutting knife 21 is located on the circumferential side of the second die 12 and is in contact with the second die 12. After the strip 10 is blanked, it is formed into two parts. One part is the product obtained by blanking, which is located on the upper side of the second die 12, and the other part is the waste 20, which is located below the first die 11. After the first die 11 is blanked, it continues to push the waste 20 towards the cutting knife 21 to cut off the waste 20.

[0031] In this embodiment, during the process of the first die 11 moving towards the second die 12, the strip 10 can be blanked by the shearing force between the first die 11 and the second die 12. After blanking is completed, the first die 11 pushes the waste 20 to continue moving towards the cutting knife 21, and the cutting knife 21 cuts off the waste 20. Blanking and cutting off the waste 20 are completed in one step, and the waste 20 is processed quickly, which can greatly reduce the generation of powder chips.

[0032] The tearing assembly further includes a pressing member 13 sleeved on the first die 11, and the pressing member 13 is used to press and fix the strip 10 on the second die 12. In this embodiment, the pressing member 13 is slidably connected to the first die 11. By the pressing member 13, the strip 10 can be effectively fixed on the second die 12, preventing the strip 10 from displacing during the processing, ensuring the quality of the final product, reducing the defect rate, and improving the qualified rate of the finished product.

[0033] Wherein, both the first die 11 and the pressing member 13 are connected to a punching press, and the punching press provides power to drive the first die 11 and the pressing member 13 to move.

[0034] The pressing member 13 is provided with a limiting hole 131 for inserting into the first die 11, and a contact block 132 inserted into the punching hole 111 is arranged in the limiting hole 131. During blanking, the contact block 132 is in contact with the strip 10. In this embodiment, the contact block 132 and the second die 12 are arranged at an interval, and the interval therebetween is not greater than the thickness of the strip 10. The contact block 132 is used to press the strip 10 onto the second die 12 when the pressing member 13 moves towards the second die 12. Specifically, the punching press drives the pressing member 13 and the first die 11 to move towards the second die 12 at the same time. The contact block 132 first contacts the strip 10 and presses and fixes the strip 10 on the second die 12, and then the first die 11 contacts the strip 10 and blanks the strip 10.

[0035] The tearing component further includes a fixing member 14, and the fixing member 14 is provided with an installation groove 141. The second die 12 and the cutting knife 21 are installed in the installation groove 141. In this embodiment, the second die 12 and the cutting knife 21 are installed in one groove and are in mutual contact, which can ensure that the cutting knife 21 cuts off the waste material 20 cut off during the blanking process. Both the second die 12 and the cutting knife 21 are in contact with the side wall of the installation groove 141, so as to provide a fixing effect on the second die 12 and the cutting knife 21 through the installation groove 141, which can effectively reduce the movement or displacement of the second die 12 and the cutting knife 21 during use and improve the blanking accuracy; and the fixing method through the installation groove 141 has a simple structure.

[0036] A clamping groove 142 is provided on the side of the installation groove 141, and the second die 12 is provided with a clamping block 121 that is engaged with the clamping groove 142. In this embodiment, through the engagement of the clamping block 121 and the clamping groove 142, the second die 12 is further fixed, the stability of the second die 12 is increased, and it is ensured that the second die 12 does not displace during the blanking process, thereby improving the blanking accuracy.

[0037] The second die 12 is located at the bottom side of the first die 11. Guide blocks 15 are provided on the bottom sides of the second die 12 and the cutting knife 21. First inclined surfaces 151 are provided on the left and right sides of the guide block 15, and the first inclined surfaces 151 are inclined outward from top to bottom. In this embodiment, when the waste material 20 is cut off by the cutting knife 21, the waste material 20 falls on the first inclined surface 151 and then slides downward on the first inclined surface 151. The first inclined surface 151 can reduce the falling speed of the waste material 20 and prevent a large amount of powder from being blown up due to the friction between the waste material 20 and the air during the falling process.

[0038] Second inclined surfaces 143 that are inclined outward from top to bottom are provided on the left and right sides of the fixing member 14, and the second inclined surfaces 143 are located below the first inclined surfaces 151. In this embodiment, when the waste material 20 slides out from the first inclined surface 151, it can fall on the second inclined surface 143 and continue to slide downward on the second inclined surface 143 to reduce the falling speed of the waste material 20 and prevent a large amount of powder from being blown up due to the friction between the waste material 20 and the air during the falling process.

[0039] The present utility model also proposes a blanking device. The blanking device includes a blanking device, and the specific structure of the blanking device refers to the above embodiment. Since the blanking device proposed by the present utility model includes all the solutions of all the above embodiments of the blanking device, therefore, it has at least the same technical effects as the blanking device, and will not be elaborated one by one here.

[0040] The above are only alternative embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structural transformation made by using the content of the specification and drawings of the present utility model under the inventive concept of the present utility model, or any direct / indirect application in other related technical fields is included in the patent protection scope of the present utility model.

Claims

1. A blanking device, characterized in that, Comprising: A tearing assembly, including a first die and a second die. The first die is provided with a punching hole that cooperates with the second die. A strip of material is fixed to the side of the second die close to the first die. The first die is used to move towards the second die to punch the strip of material. A cutting-off assembly, including a cutting knife disposed on one side of the second die. The first die drives the strip of material after punching towards the cutting knife to cut off the waste generated during the punching process.

2. The blanking device according to claim 1, characterized in that, The tearing assembly further includes a pressure member sleeved on the first die. The pressure member is used to press and fix the strip of material to the second die.

3. The blanking device according to claim 2, characterized in that, The pressure member is provided with a limiting hole for inserting and connecting with the first die. An abutting block that is inserted into the punching hole is disposed in the limiting hole. During punching, the abutting block abuts against the strip of material.

4. The blanking device according to claim 1, characterized in that, The tearing assembly further includes a fixing member. The fixing member is provided with a mounting groove. The second die and the cutting knife are mounted in the mounting groove.

5. The blanking device according to claim 4, characterized in that, A clamping groove is provided on the side surface of the mounting groove. The second die is provided with a clamping block that engages with the clamping groove.

6. The blanking device according to claim 4, characterized in that, The second die is located at the bottom side of the first die. Guide blocks are provided on the bottom sides of the second die and the cutting knife. First inclined surfaces are provided on the left and right sides of the guide block. The first inclined surfaces incline outward from top to bottom.

7. The blanking device according to claim 6, wherein, Second inclined surfaces that incline outward from top to bottom are provided on the left and right sides of the fixing member. The second inclined surfaces are located below the first inclined surfaces.

8. A blanking device, characterized in that, Including the punching device according to any one of claims 1-7.