Processing device for cement prefabricated part
By using the design of partition plates and water supply components in the cement prefabricated processing device, the integration of water spraying and steam maintenance between cement pipes and cement bricks is achieved, and the problem of equipment separation and maintenance in the prior art is solved, and efficiency and effect are improved.
Patent Information
- Application Number
- CN202422290467.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The maintenance equipment of existing cement prefabricated parts lacks an integrated design, and cement pipes and cement bricks need to be optimally maintained in two sets of devices, resulting in inefficient efficiency and poor results.
A cement prefabricated parts processing device is designed, and the maintenance box is divided into cement pipes and cement brick maintenance areas using partition plates. Combined with water supply components and steam generators, water spray and steam maintenance are integrated. Through the coordination of partition plates, nozzles and porous plates, cement pipes and cement bricks are respectively targeted for maintenance.
It realizes efficient batch maintenance of cement bricks and cement pipes in a set of devices, with optimal maintenance quality and strength, and the equipment has a variety of maintenance methods, with better overall results.
Smart Images
Figure CN223147385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cement precast component curing equipment, and particularly to a processing device for cement precast components. Background Art
[0002] Cement precast components refer to concrete products that use cement as the basic material and are processed and produced in a standardized and mechanized manner in factories. Due to their high production efficiency, controllable quality, cost savings, and other advantages, cement precast components are widely used in fields such as construction, transportation, and water conservancy, playing an important role in the national economy. In addition, cement precast components also have characteristics such as high strength, strong weather resistance, convenient construction and maintenance, high cost performance, and environmental friendliness. Especially with their extremely high water permeability and anti-slip properties, they play an important role in protecting urban underground water resources and increasing the safety and comfort of walking on roads.
[0003] Currently, the common cement precast components are cement pipes and cement bricks. After they are processed and formed, they need to be cured immediately. Currently, the curing equipment generally adopts a single curing method (i.e., one of spraying curing or steam curing). However, the best curing method for cement pipes is spraying curing, and the best curing method for cement bricks is steam curing. Therefore, the curing of cement pipes and cement bricks needs to be completed in two sets of devices, lacking an integrated curing design. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problems raised in the above background art, and then a processing device for cement precast components is proposed.
[0005] The technical solution adopted by the utility model to solve its technical problems is as follows:
[0006] A processing device for cement precast components includes a curing box, a partition board, a sealing door, a water supply component, a steam generator, a curing pipe, a first branch pipe, a second branch pipe, a spray head, a spray water pipe, a first perforated plate, and a second perforated plate.
[0007] The partition board is arranged in the curing box to divide the curing box into a cement pipe curing area and a cement brick curing area;
[0008] Two sealing doors are respectively arranged outside the cement pipe curing area and the cement brick curing area;
[0009] The water supply component and the steam generator are both arranged on the curing box, and the steam generator is connected to the water supply component;
[0010] The first curing pipe and the second curing pipe are symmetrically arranged on the curing box and are respectively connected to the water supply component and the steam generator;
[0011] The first curing pipe and the second curing pipe are respectively provided with first branch pipes and second branch pipes that are located inside the cement pipe curing area and the cement brick curing area and are equally spaced.
[0012] Spray nozzles are equally spaced on the first branch pipes and the second branch pipes. The spray nozzles on the first branch pipes are arranged vertically downward, and the spray nozzles on the second branch pipes are arranged vertically upward.
[0013] The water spray pipe is arranged at the top of the cement pipe curing area and is respectively connected to the water supply assembly and a number of spray nozzles arranged vertically downward.
[0014] The first perforated plate is movably arranged along the height direction and is equally spaced in the cement pipe curing area and is staggered with the first branch pipes.
[0015] The second perforated plate is movably arranged along the height direction and is equally spaced in the cement brick curing area and is staggered with the second branch pipes.
[0016] Further, the water supply assembly includes a water tank, a water pump, a three-way pipe, a first delivery pipe, a delivery branch pipe, and a second delivery pipe.
[0017] Both the water tank and the water pump are arranged on the curing box and the water tank is connected to the water pump.
[0018] The three-way pipe is connected to the water pump and its two output pipelines are respectively connected to the first delivery pipe and the second delivery pipe.
[0019] The delivery branch pipe is arranged on the first delivery pipe and its other end is connected to the water spray pipe.
[0020] One ends of the first delivery pipe and the second delivery pipe are respectively connected to the first curing pipe and the steam generator, and the steam generator is connected to the second curing pipe.
[0021] The above solution can spray water and steam into the cement pipe curing area and the cement brick curing area respectively through the water supply assembly in cooperation with the steam generator to carry out the curing operation.
[0022] Further, a number of filter elements are movably arranged in the cement pipe curing area and the filter elements are located below the first perforated plate and are in one-to-one correspondence.
[0023] The above solution can filter a small amount of debris washed down during the water spraying curing process through the filter elements to effectively separate the curing water from the impurities, facilitating the secondary utilization of the subsequent water source.
[0024] Further, the inner bottom ends of both the cement pipe curing area and the cement brick curing area are connected to a liquid outlet channel, the liquid outlet channel is connected to a collection pool, and a circulation pump is arranged on one side of the collection pool.
[0025] Further, inclined guiding platforms are symmetrically arranged at the bottoms of both the cement pipe curing area and the cement brick curing area.
[0026] Through the diversion platform, the probability of water source accumulation and residue at the bottom inside the curing box can be reduced. Eventually, all the droplets generated in the two curing areas are injected into the collection pool, and then the water in the collection pool can be pumped back into the water tank through the circulation pump.
[0027] Furthermore, a pressure relief pipe communicating with the cement brick curing area is provided on the curing box, and an automatic pressure relief valve is provided on the pressure relief pipe.
[0028] In order to avoid excessive air pressure in the cement brick curing area, the above solution designs an automatic pressure relief valve for safety pressure regulation.
[0029] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0030] Compared with the prior art, the present application can batch cure cement bricks and cement pipes respectively in a set of curing devices. The cement bricks are cured by steam, and the cement pipes are cured by spraying water. Furthermore, the quality and strength of the two types of precast cement components after curing can reach the optimal level. The curing equipment has multiple curing methods and an integrated design, so the comprehensive curing effect on the precast cement components is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0032] Figure 2 is the front view of the present utility model;
[0033] Reference numerals:
[0034] 1, curing box; 11, partition board; 12, sealing door; 13, pressure relief pipe; 14, diversion platform; 15, liquid outlet channel; 201, water spray pipe; 21, water tank; 22, water pump; 23, three-way pipe; 24, first delivery pipe; 241, delivery branch pipe; 25, second delivery pipe; 26, steam generator; 27, first curing pipe; 271, second curing pipe; 28, first branch pipe; 281, second branch pipe; 29, nozzle; 31, first perforated plate; 32, second perforated plate; 41, filter element. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0035] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model. The present utility model will be further described in conjunction with the accompanying drawings and embodiments:
[0036] AsFigure 1 and Figure 2 As shown in Figure 2 and , a processing device for cement precast parts includes a curing box 1, a partition board 11, a sealing door 12, a water supply assembly, a steam generator 26, a curing pipe 27, a first branch pipe 28, a second branch pipe 281, a spray head 29, a spray water pipe 201, a first perforated plate 31, and a second perforated plate 32.
[0037] The partition board 11 is arranged inside the curing box 1 to divide the curing box 1 into a cement pipe curing area on the left and a cement brick curing area on the right.
[0038] Two sealing doors 12 are respectively arranged on the outer sides of the cement pipe curing area and the cement brick curing area.
[0039] The water supply assembly and the steam generator 26 are both arranged on the curing box 1, and the steam generator 26 is communicated with the water supply assembly.
[0040] The first curing pipe 27 and the second curing pipe 271 are symmetrically arranged on the curing box 1 and are respectively communicated with the water supply assembly and the steam generator 26.
[0041] The first curing pipe 27 and the second curing pipe 271 are respectively provided with the first branch pipe 28 and the second branch pipe 281 which are equidistantly distributed inside the cement pipe curing area and the cement brick curing area.
[0042] The spray heads 29 are equidistantly arranged on the first branch pipe 28 and the second branch pipe 281. The spray heads 29 on the first branch pipe 28 are arranged vertically downward, and the spray heads 29 on the second branch pipe 281 are arranged vertically upward.
[0043] The spray water pipe 201 is arranged at the top of the cement pipe curing area and is respectively communicated with the water supply assembly and a plurality of spray heads 29 arranged vertically downward (specifically, the spray heads 29 adopt atomizing spray heads).
[0044] The first perforated plate 31 is movably arranged along the height direction and equidistantly in the cement pipe curing area and is staggeredly distributed with the first branch pipe 28 (specifically, a plurality of groups of first clamping grooves for clamping the first perforated plate 31 are arranged in the cement pipe curing area, and the first clamping grooves are not marked in the figure).
[0045] The second perforated plate 32 is movably arranged along the height direction and equidistantly in the cement brick curing area and is staggeredly distributed with the second branch pipe 281 (specifically, a plurality of groups of second clamping grooves for clamping the second perforated plate 32 are arranged in the cement brick curing area, and the second clamping grooves are not marked in the figure).
[0046] For further refinement of the solution of the embodiment of the present invention, as Figure 1 and Figure 2 shown, the water supply assembly includes a water tank 21, a water pump 22, a three-way pipe 23, a first conveying pipe 24, a conveying branch pipe 241, and a second conveying pipe 25.
[0047] The water tank 21 and the water pump 22 are both arranged on the curing box 1, and the water tank 21 is communicated with the water pump 22;
[0048] The tee pipe 23 is communicated with the water pump 22, and its two output pipelines are respectively communicated with the first delivery pipe 24 and the second delivery pipe 25;
[0049] The delivery branch pipe 241 is arranged on the first delivery pipe 24, and the other end thereof is communicated with the water spray pipe 201;
[0050] One ends of the first delivery pipe 24 and the second delivery pipe 25 are respectively communicated with the first curing pipe 27 and the steam generator 26, and the steam generator 26 is communicated with the second curing pipe 271 (it should be noted that solenoid valves are respectively arranged on the two output pipelines of the tee pipe 23 to automatically control the synchronous water supply or single-side water supply to both sides according to needs for the curing operation of different cement precast parts, and the solenoid valves are not labeled in the figure).
[0051] For further refinement of the solution of the embodiment of the present utility model, as Figure 1 and Figure 2 shown, a pressure relief pipe 13 communicating with the cement brick curing area is arranged on the curing box 1, and an automatic pressure relief valve is arranged on the pressure relief pipe 13, and the automatic pressure relief valve is not shown in the figure.
[0052] It should be noted that the water pump 22, the steam generator 26 and the automatic pressure relief valve are all electrically connected to the controller, and the controller is not shown in the figure.
[0053] The working process of the present utility model:
[0054] First, the cement pipes and the cement bricks are neatly and spaced on the first perforated plate 31 and the second perforated plate 32 respectively, and then the first perforated plate 31 and the second perforated plate 32 are sequentially placed into the corresponding cement pipe curing area and the cement brick curing area, and then the sealing door 12 can be closed;
[0055] Then the controller controls the water pump 22 to work to draw water from the water tank 21, and then through the tee pipe 23, water can be simultaneously injected into the steam generator 26 and the first delivery pipe 24. A part of the water flowing into the first delivery pipe 24 flows through the water spray pipe 201, and the other part is injected into the first curing pipe 27. Finally, it can be sprayed vertically downward from the nozzle 29 on the first branch pipe 28 to perform water spraying curing on the cement pipes on the first perforated plate 31;
[0056] When water passes through the second delivery pipe 25 and enters the steam generator 26, the controller controls the operation thereof to generate steam, and then the steam is injected into the second curing pipe 271, and then the steam can be sprayed from bottom to top to cure the cement bricks on the second porous plate 32. With the continuous curing operation of the steam, in order to avoid excessive pressure in the curing area of the cement bricks, an automatic pressure relief valve is designed to regulate the safety pressure;
[0057] Compared with the prior art, the present application can perform batch curing operations on cement bricks and cement pipes separately in a set of curing equipment. Cement bricks are cured by steam, and cement pipes are cured by water spraying. Therefore, the quality and strength of the two types of cement prefabricated parts after curing can reach the best. The curing equipment has multiple curing methods and an integrated design, thereby achieving a better comprehensive curing effect on cement prefabricated parts.
[0058] In some embodiments, Figure 1 As shown, a plurality of filter elements 41 are movably arranged in the cement pipe maintenance area, and the filter elements 41 are located below the first porous plate 31 and correspond one to one (a plurality of third card slots for card connection of the filter elements 41 are arranged in the cement pipe maintenance area, and the third card slots are shown as unnumbered in the figure); this embodiment can filter a small amount of debris washed down during the water spray maintenance process through the filter elements 41, thereby effectively separating the maintenance water from impurities, and facilitating the subsequent secondary utilization of water sources.
[0059] In other embodiments, Figure 1 As shown, the bottom of the cement pipe curing area and the cement brick curing area are connected to the liquid outlet channel 15, and the liquid outlet channel 15 is connected to the collection tank. A circulation pump is provided on one side of the collection tank. The collection tank and the circulation pump are not shown in the figure;
[0060] In a further optimization of the above-mentioned embodiment, inclined guide platforms 14 are symmetrically arranged at the inner bottom of the cement pipe curing area and the cement brick curing area; this embodiment can reduce the probability of water accumulation and residue at the bottom of the curing box 1 through the guide platform 14, and finally all the droplets generated in the two curing areas are injected into the collection pool, and then the water in the collection pool is re-injected into the water tank 21 through the circulation pump.
[0061] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. A processing device for cement prefabricated parts, characterized in that, It includes a curing box (1), a partition board (11), a sealing door (12), a water supply assembly, a steam generator (26), a curing pipe (27), a first branch pipe (28), a second branch pipe (281), a nozzle (29), a water spraying pipe (201), a first perforated plate (31), and a second perforated plate (32). The partition board (11) is arranged inside the curing box (1) to divide the curing box (1) into a cement pipe curing area and a cement brick curing area. Two sealing doors (12) are respectively arranged on the outer sides of the cement pipe curing area and the cement brick curing area. The water supply assembly and the steam generator (26) are both arranged on the curing box (1), and the steam generator (26) is communicated with the water supply assembly. The first curing pipe (27) and the second curing pipe (271) are symmetrically arranged on the curing box (1), and are respectively communicated with the water supply assembly and the steam generator (26). The first curing pipe (27) and the second curing pipe (271) are respectively provided with the first branch pipe (28) and the second branch pipe (281) which are located inside the cement pipe curing area and the cement brick curing area and are equally spaced. The nozzles (29) are equally spaced on the first branch pipe (28) and the second branch pipe (281). The nozzles (29) on the first branch pipe (28) are arranged vertically downward, and the nozzles (29) on the second branch pipe (281) are arranged vertically upward. The water spraying pipe (201) is arranged at the top of the cement pipe curing area and is respectively communicated with the water supply assembly and a number of nozzles (29) arranged vertically downward. The first perforated plate (31) is movably arranged along the height direction and equally spaced in the cement pipe curing area and is staggered with the first branch pipe (28). The second perforated plate (32) is movably arranged along the height direction and equally spaced in the cement brick curing area and is staggered with the second branch pipe (281).
2. The processing device for a cement precast member according to claim 1, wherein, The water supply assembly includes a water tank (21), a water pump (22), a three-way pipe (23), a first delivery pipe (24), a delivery branch pipe (241), and a second delivery pipe (25). The water tank (21) and the water pump (22) are both arranged on the curing box (1), and the water tank (21) is communicated with the water pump (22). The three-way pipe (23) is communicated with the water pump (22), and its two output pipelines are respectively communicated with the first delivery pipe (24) and the second delivery pipe (25). The delivery branch pipe (241) is arranged on the first delivery pipe (24), and the other end thereof is communicated with the water spraying pipe (201). One ends of the first delivery pipe (24) and the second delivery pipe (25) are respectively communicated with the first curing pipe (27) and the steam generator (26), and the steam generator (26) is communicated with the second curing pipe (271).
3. The processing device for a cement precast member according to claim 1, characterized in that, A number of filter elements (41) are movably arranged in the cement pipe curing area, and the filter elements (41) are located below the first perforated plate (31) and are in one-to-one correspondence.
4. The processing device for a cement precast member according to claim 1, characterized in that, The bottoms of the cement pipe curing area and the cement brick curing area are both communicated with a liquid outlet channel (15), and the liquid outlet channel (15) is communicated with a collection pool. A circulation pump is arranged on one side of the collection pool.
5. The processing device for a cement precast member according to claim 4, characterized in that, The inner bottoms of the cement pipe curing area and the cement brick curing area are both symmetrically provided with inclined diversion platforms (14).
6. The processing device for a cement precast member according to claim 1, characterized in that, The curing box (1) is provided with a pressure relief pipe (13) communicating with the cement brick curing area, and an automatic pressure relief valve is arranged on the pressure relief pipe (13).