Multi-layer embossing co-extrusion profile mold

Through the design of the multi-layer embossed co-extruded profile mold, the problem of mismatch in the pressure embossing of pipe bodies of different materials is solved, and the effect of adaptive embossing and rapid cooling is achieved.

CN223147705UActive Publication Date: 2025-07-25HENAN ZHONGYUAN SWAN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422067376.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-07-25
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

In the prior art, the materials of injection molded pipes are different, and the hardness and stiffness are different, resulting in poor embossing effect of pipes with larger hardness, while pipes with softer hardness will deform due to the high force, which cannot meet the steel embossing needs of different materials.

Method used

A multi-layer embossed co-extruded profile mold is designed. By setting up an embossing wheel and a cooling mechanism, the embossing wheel can adjust the embossing force, and the cooling mechanism can accelerate the molding process to meet the steel stamping embossing needs of pipe bodies of different materials.

Benefits of technology

The embossing force is adjusted according to the material of the pipe body to ensure good steel stamping effect and improve production efficiency through rapid cooling.

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Abstract

The utility model discloses a multi-layer embossing co-extrusion profile die which comprises a co-extrusion profile die body, a feeding hopper fixedly connected with the co-extrusion profile die body is arranged at the rear end of the co-extrusion profile die body, a containing cavity is formed in the co-extrusion profile die body, the feeding hopper is communicated with the containing cavity, a forming groove is formed in the co-extrusion profile die body, and the forming groove is communicated with the feeding hopper. The co-extrusion profile mold comprises a co-extrusion profile mold body, a containing cavity is formed in the co-extrusion profile mold body, two connecting rods are fixedly connected to the inner wall of the containing cavity, the two connecting rods are jointly and fixedly connected with a cylinder, a plurality of fixing plates distributed at equal intervals are fixedly connected to the front end of the co-extrusion profile mold body, an embossing mechanism is arranged on each fixing plate, and a cooling mechanism is arranged on each fixing plate. According to the utility model, the embossing wheel is arranged to carry out steel seal embossing on the pipe body to obtain related information; the knurling force of the knurling wheel on the pipe body can be adjusted through the knurling mechanism, and different use requirements are met; and through the cooling mechanism, the formed pipe body can be blown to accelerate the cooling process.
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Description

Technical Field

[0001] The utility model relates to the technical field of profile dies, in particular to a multi-layer embossed co-extruded profile die. Background Technique

[0002] For the production of building materials of injection-molded pipe bodies, it has developed from the initial single white PVC profile to PVC co-extruded profiles and embossed co-extruded profiles.

[0003] When producing pipe profiles through a co-extruded profile die, when the materials of the injection-molded pipe products are different, the hardness and stiffness of the pipe bodies of different materials are different at this time, and the force of general steel stamping is the same, resulting in poor steel stamping effect on the pipe body with greater hardness, and the softer pipe body will deform due to the large force; to solve the above problems, a multi-layer embossed co-extruded profile die is proposed in this application. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a multi-layer embossed co-extruded profile die is proposed. It can emboss relevant information on the pipe body through the setting of an embossing wheel; the embossing force of the embossing wheel on the pipe body can be adjusted through the embossing mechanism to meet different usage requirements; the formed pipe body can be blown by the cooling mechanism to accelerate its cooling process.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A multi-layer embossed co-extruded profile die, including a co-extruded profile die body. A feed hopper fixedly connected thereto is provided at the rear end of the co-extruded profile die body. A receiving cavity is provided inside the co-extruded profile die body. The feed hopper is communicated with the receiving cavity. A forming groove is opened on the co-extruded profile die body. The receiving cavity is communicated with the forming groove. Two connecting rods are fixedly connected to the inner wall of the receiving cavity. A cylinder is fixedly connected by the two connecting rods together. A plurality of fixing plates evenly distributed at equal intervals are fixedly connected to the front end of the co-extruded profile die body. An embossing mechanism is provided on each fixing plate. The embossing mechanism includes two T-shaped rods penetrating through and slidably connected to the fixing plate. A U-shaped plate is fixedly connected by the two T-shaped rods together. One end of the U-shaped plate close to the fixing plate is rotatably connected to a threaded rod. The threaded rod penetrates through and is threadedly connected to the fixing plate. A hand wheel is fixedly connected to the end of the threaded rod away from the U-shaped plate. An embossing wheel is rotatably connected to the inner wall of the U-shaped plate. A cooling mechanism is provided on each fixing plate.

[0007] Preferably, the cooling mechanism includes a motor fixedly connected to one side of the fixing plate, and a fan is fixedly connected to the end of the output shaft of the motor.

[0008] Preferably, an external thread is provided on the outer wall of the feed hopper.

[0009] Preferably, the diameter of the accommodation cavity is larger than the diameter of the forming groove.

[0010] Preferably, the cylinder is arranged in the accommodation cavity and the forming groove, and the cylinder penetrates through the co-extrusion profile die body.

[0011] Preferably, a through hole is formed through the fixing plate, and external threads and internal threads that cooperate with each other are provided on the outer wall of the threaded rod and the inner wall of the through hole respectively.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. The embossing wheel rotates by contacting the outer wall of the tubular profile, and the embossing steel stamp provided on the surface of the embossing wheel can emboss the formed tube.

[0014] 2. The motor drives the fan to rotate, which can quickly cool the formed tube and make it form quickly.

[0015] 3. The staff holds the handwheel and rotates it to drive the threaded rod to rotate, so that the U-shaped plate, the two T-shaped rods and the embossing wheel move, and the force between the embossing wheel and the outer wall of the formed tube is adjusted to meet the needs of embossing steel stamps for tubes of different materials.

[0016] In summary, relevant information about steel stamp embossing of the tube can be carried out by setting the embossing wheel; the embossing force of the embossing wheel on the tube can be adjusted through the embossing mechanism to meet different usage requirements; the formed tube can be blown by the cooling mechanism to accelerate its cooling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of a multi-layer embossed co-extrusion profile die proposed by the present utility model;

[0018] Figure 2 is a cross-sectional view of a multi-layer embossed co-extrusion profile die proposed by the present utility model.

[0019] In the figure: 1 co-extrusion profile die body, 2 feed hopper, 3 accommodation cavity, 4 forming groove, 5 connecting rod, 6 cylinder, 7 fixing plate, 8 T-shaped rod, 9 U-shaped plate, 10 threaded rod, 11 handwheel, 12 embossing wheel, 13 motor, 14 fan. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0021] Referring to Figure 1 - Figure 2 , a multi-layer embossed co-extrusion profile die, including a co-extrusion profile die body 1. A feed hopper 2 fixedly connected thereto is provided at the rear end of the co-extrusion profile die body 1. The outer wall of the feed hopper 2 is provided with an external thread. The feed hopper 2 is connected to an external injection pipe, and can be used to continuously inject injection liquid. The injection liquid is formed into a pipe body within the co-extrusion profile die body 1 to obtain a required pipe body product.

[0022] An accommodation cavity 3 is provided within the co-extrusion profile die body 1. The feed hopper 2 communicates with the accommodation cavity 3. The accommodation cavity 3 accommodates the injection liquid. A forming groove 4 is formed on the co-extrusion profile die body 1. The forming groove 4 cools the injection liquid to form a pipe body. The accommodation cavity 3 communicates with the forming groove 4. The diameter of the accommodation cavity 3 is larger than that of the forming groove 4. Two connecting rods 5 are fixedly connected to the inner wall of the accommodation cavity 3. The two connecting rods 5 jointly fixedly connect a cylinder 6. The cylinder 6 is arranged within the accommodation cavity 3 and the forming groove 4. The cylinder 6 penetrates through the co-extrusion profile die body 1. The outer wall of the pipe body abuts against the inner wall of the forming groove 4, and the inner wall of the pipe body abuts against the outer wall of the cylinder 6, so that the pipe body is extruded and shaped.

[0023] A plurality of fixing plates 7 distributed at equal intervals are fixedly connected to the front end of the co-extrusion profile die body 1. An embossing mechanism is provided on each fixing plate 7. The embossing mechanism includes two T-shaped rods 8 penetrating through and slidably connected to the fixing plate 7. The two T-shaped rods 8 jointly fixedly connect a U-shaped plate 9. One end of the U-shaped plate 9 close to the fixing plate 7 is rotatably connected to a threaded rod 10. The threaded rod 10 penetrates through the fixing plate 7 and is threadedly connected thereto. A through hole is formed through the fixing plate 7. External threads and internal threads that cooperate with each other are respectively provided on the outer wall of the threaded rod 10 and the inner wall of the through hole. A handwheel 11 is fixedly connected to the end of the threaded rod 10 away from the U-shaped plate 9. An embossing wheel 12 is rotatably connected to the inner wall of the U-shaped plate 9. The outer wall of the embossing wheel 12 is provided with protruding steel patterns. The outer wall of the embossing wheel 12 abuts against the outer wall of the pipe body, realizing the embossing operation. The plurality of embossing wheels 12 provided are respectively used for steel stamping the production date, product batch number, and relevant parameter information; when the materials of the injection-molded pipe bodies are different, the hardness and stiffness of the pipe bodies are different at this time. By rotating the handwheel 11 to drive the contact force between the embossing wheel 12 and the pipe body, the steel stamping requirements for different materials are met.

[0024] A cooling mechanism is provided on each fixing plate 7. The cooling mechanism includes a motor 13 fixedly connected to one side of the fixing plate 7. The end of the output shaft of the motor 13 is fixedly connected to a fan 14. By rotating the fan 14, the injection-molded pipe body can be blown to cool it quickly, accelerating the forming of the pipe body.

[0025] In the present utility model, the injection molding liquid heated and melted is injected into the co-extruded profile die body 1 through the feed hopper 2. The injection molding liquid first fills the accommodation cavity 3, and then the injection molding liquid enters the forming groove 4 from the accommodation cavity 3 to be cooled and formed into a tube body (the diameter of the accommodation cavity 3 being larger than that of the forming groove 4 enables continuous tube body forming). When discharging the tube profile, the embossing wheel 12 is driven to rotate by contacting the outer wall of the tube profile, and the embossing steel stamp provided on the surface of the embossing wheel 12 can emboss the formed tube body (the production date, product batch number, and relevant parameter information can be embossed respectively). The motor 13 provided can drive the fan 14 to rotate, and can rapidly cool the formed tube body to enable rapid forming. The worker holds the hand wheel 11 and rotates it to drive the threaded rod 10 to rotate, causing the U-shaped plate 9, the two T-shaped rods 8, and the embossing wheel 12 to move, and adjusting the force between the embossing wheel 12 and the outer wall of the formed tube body to meet the requirements of embossing steel stamps for tube bodies of different materials (the hardness and stiffness of tube bodies of different materials are different, and the force for embossing steel stamps is different).

[0026] The present utility model can adjust the embossing force of the embossing wheel on the tube body through the embossing mechanism, solving the problem in the prior art that when the materials of the tube body products formed by injection molding are different, the hardness and stiffness of the tube bodies of different materials are different, while the embossing force of general steel stamps is the same, resulting in poor embossing effects of steel stamps on tube bodies with relatively high hardness, and deformation of tube bodies with relatively soft hardness due to excessive force.

Claims

1. A multi-layer embossed co-extrusion profile die, comprising a co-extrusion profile die body (1), characterized in that, A feed hopper (2) fixedly connected thereto is provided at the rear end of the co-extruded profile die body (1). A receiving cavity (3) is provided inside the co-extruded profile die body (1). The feed hopper (2) is communicated with the receiving cavity (3). A forming groove (4) is formed in the co-extruded profile die body (1). The receiving cavity (3) is communicated with the forming groove (4). Two connecting rods (5) are fixedly connected to the inner wall of the receiving cavity (3). A cylinder (6) is fixedly connected by the two connecting rods (5). A plurality of fixing plates (7) evenly distributed at equal intervals are fixedly connected to the front end of the co-extruded profile die body (1). A embossing mechanism is provided on each fixing plate (7). A cooling mechanism is provided on each fixing plate (7); The embossing mechanism includes two T-shaped rods (8) penetrating through and slidably connected to the fixing plate (7). A U-shaped plate (9) is fixedly connected by the two T-shaped rods (8). A threaded rod (10) is rotatably connected to one end of the U-shaped plate (9) close to the fixing plate (7). The threaded rod (10) penetrates through and is threadedly connected to the fixing plate (7). A handwheel (11) is fixedly connected to the end of the threaded rod (10) away from the U-shaped plate (9). An embossing wheel (12) is rotatably connected to the inner wall of the U-shaped plate (9).

2. The multi-layer embossed co-extrusion profile die according to claim 1, characterized in that, The cooling mechanism includes a motor (13) fixedly connected to one side of the fixing plate (7). A fan (14) is fixedly connected to the end of the output shaft of the motor (13).

3. The multi-layer embossed co-extrusion profile die according to claim 1, wherein, The outer wall of the feed hopper (2) is provided with an external thread.

4. A multi-layer embossed co-extrusion profile die according to claim 1, characterized in that, The diameter of the receiving cavity (3) is larger than the diameter of the forming groove (4).

5. A multi-layer embossed co-extrusion profile die according to claim 1, characterized in that, The cylinder (6) is arranged inside the receiving cavity (3) and the forming groove (4), and the cylinder (6) penetrates through the co-extruded profile die body (1).

6. A multi-layer embossed co-extrusion profile die according to claim 1, characterized in that, A through hole is formed through the fixing plate (7). External threads and internal threads are respectively provided on the outer wall of the threaded rod (10) and the inner wall of the through hole.