Scratch-proof limiting protection device of belt conveyor

Abstract

The scratch-proof limiting protection device of the belt conveyor comprises two fixing frames, a deformation belt is fixedly installed on the surface between the two fixing frames, and a push rod is fixedly connected to the bottom face of the deformation belt. A connecting cross rod is fixedly installed between the two fixing frames, and a travel switch is fixedly installed on the side wall face of the connecting cross rod. The deformation belt is of an arc-shaped structure, connecting plates are fixedly connected to the two ends of the deformation belt, mounting holes are formed in the surfaces of the connecting plates, and the deformation belt can be fixedly mounted on the surfaces of the two fixing frames through the mounting holes through fixing rod bodies. The side wall of the fixed frame is fixedly connected with a protection plate. The device has the beneficial effects of reasonable structural design, ingenious conception, low processing and manufacturing cost, less investment and convenience in operation, and can prevent the adhesive tape from being scratched, reduce the maintenance frequency and prolong the service life of the adhesive tape.

Description

Technical Field

[0001] The utility model relates to the technical field of limit protection equipment, in particular to an anti-scratch limit protection device for a belt conveyor. Background Technique

[0002] A belt conveyor is an important transportation equipment in ore transportation. It is a continuous transportation equipment that uses a conveyor belt as a traction and load-bearing member and transports materials through the movement of the conveyor belt carrying the materials. The conveyor belt winds around the driving roller and the tail roller to form an endless ring belt. The upper and lower conveyor belts are supported by rollers to limit the deflection of the conveyor belt. The tensioning device provides the required tension for the normal operation of the conveyor belt. When working, the driving device drives the driving roller, and the conveyor belt is driven to run through the friction between the driving roller and the conveyor belt. The materials are loaded on the conveyor belt and move together with the belt. It is widely used in metallurgy, mining, ports, grain, and chemical industries.

[0003] The conveyor belt, also called a belt, is an important component of a belt conveyor and is also one of the more expensive components. Once the belt is damaged in various forms, it will affect the smooth output of ore. Among them, longitudinal scratches on the belt are the most common, frequent, and difficult to repair. Especially after oversized ore or flaky rocks accumulate at the chute opening funnel position, the local deformation of the belt occurs, and the sharp ore is squeezed between the non-working surface of the belt and the flat idler on the idler frame to scratch the belt, causing losses. Subsequently, operators need to carry out repairs, delaying the equipment operation cycle and bringing losses to the enterprise. Content of the Utility Model

[0004] The purpose of the utility model is to provide an anti-scratch limit protection device for a belt conveyor with reasonable structural design, ingenious concept, low processing and manufacturing cost, less investment, and convenient operation, which can prevent the belt from being scratched, reduce the inspection frequency, and improve the service life of the belt.

[0005] An anti-scratch limit protection device for a belt conveyor of the utility model includes a fixed frame. The number of fixed frames is two. A deformation belt is fixedly installed on the surface between the two fixed frames. A push rod is fixedly connected to the bottom surface of the deformation belt. A connecting cross bar is fixedly installed between the two fixed frames, and a travel switch is fixedly installed on the side wall surface of the connecting cross bar.

[0006] Two set fixed frames can be installed at the hopper position of the chute of the belt conveyor. The installation is convenient and the fixation is stable. The set deformation belt is just located at the bottom surface of the belt. When the belt is running normally, it will not touch the deformation belt. When oversized ores or flaky rocks accumulate at the hopper of the chute, the deformation of the belt will touch the deformation belt. The deformation belt bears the downward pressure and will move downward through the push rod fixedly connected to the bottom surface of the deformation belt at this time, touching the travel switch. The travel switch is interlocked with the PLC control system of the belt conveyor. The PLC control system of the belt conveyor controls the belt conveyor to stop running. Therefore, it can prevent the belt from being scratched during continued operation. After the operator processes the accumulated oversized ores or flaky rocks, the belt conveyor can be normally started to continue running. It can effectively prevent sharp ores from being squeezed between the non-working surface of the belt and the flat idler on the idler frame to scratch the belt, causing losses, which requires the operator to specifically perform repairs and delays the operation cycle of the belt conveyor. The operation is convenient, the use is safe and reliable, and the belt can be protected during long-term use, extending the service life of the belt.

[0007] The described deformation belt is of an arc structure. Connecting plates are fixedly connected to both ends of the deformation belt. Installation holes are arranged on the surface of the connecting plates. The deformation belt can be fixedly installed on the surfaces of the two fixed frames through the fixing rods in the installation holes.

[0008] Setting the deformation belt as an arc structure can keep it consistent with the running surface of the belt. When the belt is accumulated with oversized ores or flaky rocks, it can better receive the deformation of the belt, and then better move downward through the push rod to touch the travel switch, ensuring the limit requirements of the entire protection device and better playing the role of limiting and protecting the belt.

[0009] A protective plate is fixedly connected to the side wall of the described fixed frame.

[0010] The set protective plate can play a limiting role when the deformation belt undergoes deformation displacement, preventing the deformation belt from moving towards the two fixed frames and thus not being able to better touch the travel switch set on the bottom surface, which can further ensure the safe and efficient operation of the entire protection device.

[0011] The described protective plates are respectively arranged at the relative positions between the two fixed frames.

[0012] The cross-section of the described connecting crossbar is set in an L shape.

[0013] Setting the cross-section of the connecting crossbar in an L shape can use angle steel for connection and fixation, saving materials and reducing input costs. At the same time, it can improve the anti-deformation strength of the connecting crossbar, further improve the anti-deformation strength of the entire protection device, and extend the service life of the entire protection device.

[0014] The beneficial effects of the present utility model:

[0015] 1) The two fixed frames set can be installed at the funnel position of the chute opening of the belt conveyor. The installation is convenient and the fixation is stable. The deformation belt set is just located at the bottom surface of the belt. When the belt is running normally, it will not touch the deformation belt. When oversize ores or flaky rocks accumulate at the chute opening funnel, the deformation of the belt will touch the deformation belt. The deformation belt bears the downward pressure and will move downward through the push rod fixedly connected to the bottom surface of the deformation belt at this time, touching the travel switch. The travel switch is interlocked with the PLC control system of the belt conveyor. The PLC control system of the belt conveyor controls the belt conveyor to stop running. Therefore, it can prevent the belt from being scratched during continuous operation. After the operator processes the accumulated oversize ores or flaky rocks, the belt conveyor can be normally started to continue running. It can effectively prevent sharp ores from being squeezed between the non-working surface of the belt and the flat idler on the idler frame to scratch the belt, causing losses, which requires the operator to carry out special maintenance and delays the operation cycle of the belt conveyor. The operation is convenient, the use is safe and reliable, and the belt can be protected in the long term, extending the service life of the belt.

[0016] 2) The deformation belt is set as an arc structure, which can be consistent with the running surface of the belt. When the belt is accumulated with oversize ores or flaky rocks, it can better receive the deformation of the belt, and then better move downward through the push rod to touch the travel switch, ensuring the limit requirements of the entire protection device and better playing the role of limiting and protecting the belt.

[0017] 3) The protective plate set can play a limiting role when the deformation belt undergoes deformation displacement, preventing the deformation belt from moving towards the two fixed frames, and then being unable to better touch the travel switch set at the bottom surface, which can further ensure the safe and efficient operation of the entire protection device.

[0018] 4) The cross-section of the connecting cross bar is set as an L shape, and angle steel can be used for connection and fixation, saving materials and reducing the input cost. At the same time, it can improve the anti-deformation strength of the connecting cross bar, further improve the anti-deformation strength of the entire protection device, and extend the service life of the entire protection device.

[0019] 5) The structure is reasonably designed, ingeniously conceived, with low processing and manufacturing costs, less investment, and convenient operation. It can prevent the belt from being scratched, reduce the maintenance frequency, and improve the service life of the belt. It has been put into production and use, and the use effect is good, which can effectively protect the belt. Therefore, it is worthy of popularization and application on a large scale. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic structural diagram of the present utility model.

[0021] In the figure: fixed frame 1, protective plate 2, connecting cross bar 3, connecting plate 4, mounting hole 5, deformation belt 6, push rod 7, travel switch 8. DETAILED DESCRIPTION OF THE INVENTION

[0022] Example 1.

[0023] The following will further describe the present utility model in conjunction with the attached Figure 1 drawings.

[0024] The present utility model includes a fixed frame 1, a protection plate 2, a connecting cross bar 3, a connecting plate 4, mounting holes 5, a deformation belt 6, a push rod 7, and a travel switch 8. The specific structure includes a fixed frame 1. The number of fixed frames 1 is two. A deformation belt 6 is fixedly installed on the surface between the two fixed frames 1. A push rod 7 is fixedly connected to the bottom surface of the deformation belt 6. A connecting cross bar 3 is fixedly installed between the two fixed frames 1. A travel switch 8 is fixedly installed on the side wall surface of the connecting cross bar 3.

[0025] The deformation belt 6 is of an arc structure. Both ends of the deformation belt 6 are fixedly connected with a connecting plate 4. Mounting holes 5 are provided on the surface of the connecting plate 4. The deformation belt 6 can be fixedly installed on the surfaces of the two fixed frames 1 through the mounting holes 5 by fixing rods.

[0026] The cross section of the connecting cross bar 3 is L-shaped.

[0027] The fixed frame 1 is processed and made of 45mm angle iron and 30㎜ flat iron; the connecting cross bar 3 is made of angle steel; the deformation belt 6 is made of flat steel.

[0028] The model of the travel switch 8 is: JCXKL-511.

[0029] Usage method: The two fixed frames 1 can be installed at the funnel position of the chute opening of the belt conveyor. The installation is convenient and the fixation is stable. Install the travel switch 8 at the center position of the fixed frame 1, keep it at the same height as the middle flat idler of the idler support. Adjust the height of the push rod 7 to be consistent with the deformation displacement of the belt caused by the accumulation of oversize ore or flaky rock at the chute opening funnel. Then, through the fixing rod body and the mounting holes 5, the connecting plate 4 and the deformation belt 6 can be fixedly installed on the surfaces of the two fixed frames 1. The deformation belt 6 is located at the bottom surface of the belt. When the belt is running normally, it will not touch the deformation belt 6. When oversize ore or flaky rock accumulates at the chute opening funnel, the deformation of the belt will touch the deformation belt 6. The deformation belt 6 bears the downward pressure. At this time, it will move downward through the push rod 7 fixedly connected to the bottom surface of the deformation belt 6 and touch the travel switch 8. The travel switch 8 is interlocked with the PLC control system of the belt conveyor. The PLC control system of the belt conveyor controls the belt conveyor to stop running. Therefore, it can prevent the belt from being scratched during continued operation. After the operator processes the accumulated oversize ore or flaky rock, the belt conveyor can be normally started to continue running, which can effectively prevent sharp ore from squeezing between the non-working surface of the belt and the middle flat idler of the idler support and scratching the belt, causing losses.

[0030] Example 2.

[0031] The following will further describe the present utility model in conjunction with the attached Figure 1 drawings.

[0032] The present utility model includes a fixed frame 1, a protection plate 2, a connecting cross bar 3, a connecting plate 4, mounting holes 5, a deformation belt 6, a push rod 7, and a travel switch 8. The specific structure includes a fixed frame 1. The number of fixed frames 1 is two. A deformation belt 6 is fixedly installed on the surface between the two fixed frames 1. The bottom surface of the deformation belt 6 is fixedly connected to a push rod 7. A connecting cross bar 3 is fixedly installed between the two fixed frames 1, and a travel switch 8 is fixedly installed on the side wall surface of the connecting cross bar 3.

[0033] The deformation belt 6 is of an arc-shaped structure. Both ends of the deformation belt 6 are fixedly connected to a connecting plate 4. Mounting holes 5 are provided on the surface of the connecting plate 4. The deformation belt 6 can be fixedly installed on the surfaces of the two fixed frames 1 through fixing rods in the mounting holes 5.

[0034] The side wall of the fixed frame 1 is fixedly connected to a protection plate 2.

[0035] The protection plates 2 are respectively arranged at the relative positions between the two fixed frames 1.

[0036] The cross section of the connecting cross bar 3 is L-shaped.

[0037] The fixed frame 1 is processed and made of 45mm angle iron and 30mm flat iron; the connecting cross bar 3 is made of angle steel; the deformation belt 6 is made of flat steel.

[0038] The model of the travel switch 8 is: JCXKL-511.

[0039] Usage method: The two fixed frames 1 can be installed at the funnel position of the chute opening of the belt conveyor. The installation is convenient and the fixation is stable. Install the travel switch 8 at the center position of the fixed frame 1, and keep it at the same height as the middle flat idler of the idler support. Adjust the height of the push rod 7 to be consistent with the deformation displacement of the belt caused by the accumulation of oversize ores or flaky rocks at the chute opening funnel. The protective plate 2 is fixedly installed on the inner side wall surfaces of the two fixed frames 1. Then, through the fixed rod body and the mounting holes 5, the connecting plate 4 and the deformation belt 6 can be fixedly installed on the surfaces of the two fixed frames 1. The deformation belt 6 is located at the bottom surface of the belt. When the belt is running normally, it will not touch the deformation belt 6. When oversize ores or flaky rocks accumulate at the chute opening funnel, the deformation of the belt will touch the deformation belt 6, and the deformation belt 6 will bear the downward pressure. At this time, it will move downward through the push rod 7 fixedly connected to the bottom surface of the deformation belt 6 and touch the travel switch 8. The travel switch 8 is interlocked with the PLC control system of the belt conveyor. The PLC control system of the belt conveyor controls the belt conveyor to stop running. Therefore, it can prevent the belt from being scratched during continued operation. After the operator processes the accumulated oversize ores or flaky rocks, the belt conveyor can be normally started to continue running, which can effectively prevent sharp ores from being squeezed between the non-working surface of the belt and the middle flat idler of the idler support to scratch the belt and cause losses.

[0040] The provided protective plate 2 can play a limiting role when the deformation belt 6 undergoes deformation displacement, preventing the deformation belt 6 from moving towards the two fixed frames 1 and thus not being able to better touch the travel switch 8 provided at the bottom surface, which can further ensure the safe and efficient operation of the entire protection device.

Claims

1. A belt conveyor anti-scratch limit protection device, characterized in that: It includes fixed frames (1), the number of the fixed frames (1) is two, a deformation belt (6) is fixedly installed on the surface between the two fixed frames (1), and a push rod (7) is fixedly connected to the bottom surface of the deformation belt (6); a connecting cross bar (3) is fixedly installed between the two fixed frames (1), and a travel switch (8) is fixedly installed on the side wall surface of the connecting cross bar (3).

2. The anti-scratch limit protection device for a belt conveyor according to claim 1, characterized in that: The deformation belt (6) is of an arc-shaped structure, both ends of the deformation belt (6) are fixedly connected with connecting plates (4), mounting holes (5) are arranged on the surfaces of the connecting plates (4), and the deformation belt (6) can be fixedly installed on the surfaces of the two fixed frames (1) through fixing rods in the mounting holes (5).

3. The anti-scratch limit protection device for a belt conveyor according to claim 2, characterized in that: A protective plate (2) is fixedly connected to the side wall of the fixed frame (1).

4. The anti-scratch limit protection device for a belt conveyor according to claim 3, characterized in that: The protective plates (2) are respectively arranged at the relative positions between the two fixed frames (1).

5. The anti-scratch limit protection device for a belt conveyor according to claim 4, characterized in that: The cross section of the connecting cross bar (3) is arranged in an L shape.

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