Tension adjusting device for polyester yarn production
By designing a tension adjustment device with sliding and rotating structures, the problem of unstable tension adjustment in polyester wire production is solved, the stable operation of the equipment and the smooth transmission of materials are achieved, the equipment life is extended and maintenance is simplified.
Patent Information
- Application Number
- CN202421896993.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing polyester wire production equipment is prone to shaking during the tension adjustment process, resulting in equipment damage and material damage.
A tension adjustment device including an upper plate, a positioning groove, a first roller, a steering assembly, a spring, a bottom plate and a pressure-reducing structure is designed to disperse and adjust the tension through the sliding structure and the rotating structure to ensure the stability of the equipment and the smooth transmission of materials.
It effectively reduces damage caused by excessive tension in the equipment, improves the stability of the equipment and the smooth transmission of materials, extends the service life of the equipment and simplifies the maintenance process.
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Figure CN223149977U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester filament production equipment, and particularly relates to a tension adjusting device for polyester filament production. Background Technique
[0002] The polyester filament production equipment mainly includes the following several types:
[0003] Melt spinning machine: Heat and melt the polyester raw material, and then extrude the melt through a spinneret to form a continuous filament.
[0004] Cooling device: Used to quickly cool the molten polyester filament to make it solidify and take shape, generally using air cooling or water cooling methods.
[0005] Stretching machine: Stretch the preliminarily formed polyester filament to improve its strength and elasticity.
[0006] Heat setting machine: Heat-treat the polyester filament to set its shape, so that it has certain stability and dimensional accuracy.
[0007] Winding machine: Wind the stretched and heat-set polyester filament into a bobbin for subsequent processing and transportation.
[0008] Automatic detection device: Real-time monitor the quality of the polyester filament, such as parameters such as thickness, uniformity, strength, etc., to ensure that the produced polyester filament meets the standards.
[0009] These devices work together to complete the production process of polyester filament.
[0010] The application number is CN202022328127.X. This tension adjusting device for polyester filament production includes an adjusting outlet opened on the upper surface of the adjusting box, and an adjusting inlet opened on one side of the adjusting box. A viewing window is provided on the front surface of the adjusting box, and a mounting plate is fixedly connected to the bottom of the adjusting box. A stabilizing plate is installed at the middle position of the lower surface of the mounting plate, and mounting columns are symmetrically installed on both sides of the stabilizing plate on the lower surface of the mounting plate. Inside the adjusting box, a wheel shaft is rotatably installed below the adjusting outlet, and an adjusting wheel is arranged on one side of the wheel shaft inside the adjusting box. By using the action of two groups of electric telescopic rods symmetrically arranged obliquely inside the adjusting box, the first connecting plate connected to the upper end of the connecting rod is lifted and lowered. An adjusting wheel is rotatably arranged on the first connecting plate, so that the tension of the polyester filament can be adjusted through the adjusting wheel. However, when this device is in use, it cannot be guaranteed that the device will not affect the tension adjustment due to shaking.
[0011] Therefore, in view of this, research and improvement are carried out for the existing deficiencies, and a tension adjusting device for polyester filament production is proposed. Content of the Utility Model
[0012] The purpose of the present utility model is to provide a tension adjusting device for polyester filament production, so as to solve the problems proposed in the above-mentioned background technology.
[0013] To achieve the above purpose, the present utility model provides the following technical solution: A tension adjusting device for polyester filament production, comprising: an upper plate, positioning grooves are arranged on both sides of the top end of the upper plate, a first roller is arranged inside the positioning grooves, steering components are arranged at the front and rear ends of the first roller, a second roller is arranged at the top end of the steering components, springs are arranged around the bottom end of the upper plate, a bottom plate is arranged at the bottom end of the springs, and a pressure reducing structure is arranged at the middle positions of the front and rear ends of the bottom plate;
[0014] An auxiliary structure is arranged at the front end of the first roller.
[0015] Further, the pressure reducing structure includes a cross plate, a vertical plate, a vertical groove and a fitting block. The cross plate is arranged at the middle positions of the front and rear ends of the bottom plate, the vertical plate is arranged at the top end of the cross plate, the vertical groove is arranged inside the vertical plate, a fitting block is arranged at one end of the vertical groove, and a sliding structure is formed between the fitting block and the vertical groove, which is convenient for the fitting block to drive the upper plate to move.
[0016] Further, the fitting block is fixedly connected to the upper plate, which is convenient for the fitting block to move along with the upper plate.
[0017] Further, a sliding structure is formed between the cross plate and the vertical plate, which is convenient for the vertical plate to adjust its position.
[0018] Further, a groove is arranged at the bottom end of the vertical plate, and the width of the groove is equal to the width of the cross plate, which is convenient for the vertical plate to move on the top end of the cross plate.
[0019] Further, the auxiliary structure includes a rotating rod, a third roller and a clamping block. The third roller is arranged at the front end of the first roller, clamping blocks are sleeved at both ends of the third roller, a rotating rod is arranged at one end of the third roller, a rotating structure is formed between the rotating rod and the third roller, and the outer shape of the rotating rod is L-shaped, which is convenient for the rotating rod to be in a parallel position with the third roller after turning.
[0020] Further, the center point of the third roller and the center point of the first roller are on the same straight line, which is convenient for laying the polyester material.
[0021] Compared with the prior art, the beneficial effects of the present utility model are:
[0022] 1. By moving the vertical plate at the top of the cross plate in the present utility model, the fitting block is stuck in the vertical groove inside the vertical plate. When the spring contracts, the upper plate starts to compress the spring, and at the same time, the fitting block moves inside the vertical groove. In this way, the pressure reducing structure and the spring can help the upper plate and the bottom plate reduce the damage to the polyester filament caused by excessive tension;
[0023] 2. The present utility model positions the third roller at the front end of the first roller by rotating the lever at the top of the third roller, and the arrangement of the clamping block. In this way, the structures of the first roller and the second roller and the structures of the third roller and the lever increase the aspect of expanding the polyester material. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the first external structure of the present utility model;
[0025] Figure 2 It is a schematic diagram of the second external structure of the present utility model;
[0026] Figure 3 It is a schematic diagram of the third external structure of the present utility model;
[0027] Figure 4 It is a schematic diagram of the fourth external structure of the present utility model;
[0028] Figure 5 It is a schematic diagram of the fifth external structure of the present utility model.
[0029] In the figure: 1, upper plate; 2, bottom plate; 3, spring; 4, decompression structure; 401, cross plate; 402, vertical plate; 403, vertical groove; 404, fitting block; 5, positioning groove; 6, first roller; 7, steering assembly; 8, second roller; 9, auxiliary structure; 901, lever; 902, third roller; 903, clamping block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0031] As Figure 1 - Figure 2 shown, a tension adjusting device for polyester filament production includes: an upper plate 1, positioning grooves 5 are provided on both sides of the top of the upper plate 1, a first roller 6 is provided inside the positioning grooves 5, steering assemblies 7 are provided at the front and rear ends of the first roller 6, a second roller 8 is provided at the top of the steering assemblies 7, springs 3 are provided around the bottom of the upper plate 1, a bottom plate 2 is provided at the bottom of the springs 3, and a decompression structure 4 is provided in the middle of the front and rear ends of the bottom plate 2;
[0032] An auxiliary structure 9 is provided at the front end of the first roller 6.
[0033] As Figure 1 - Figure 5As shown in the figure, a tension adjustment device for polyester filament production, the pressure reduction structure 4 includes a horizontal plate 401, a vertical plate 402, a vertical groove 403 and a fitting block 404. The middle parts of the front and rear ends of the bottom plate 2 are provided with a horizontal plate 401. The top of the horizontal plate 401 is provided with a vertical plate 402. The inner side of the vertical plate 402 is provided with a vertical groove 403. One end of the vertical groove 403 is provided with a fitting block 404. A sliding structure is formed between the fitting block 404 and the vertical groove 403. When the pressure on the top of the upper plate 1 is too large, the upper plate 1 squeezes the spring 3, and the fitting blocks 404 at both ends of the upper plate 1 slide in the vertical grooves 403 on the inner side of the vertical plate 402. At this time, the pressure received by the upper plate 1 will be reduced:
[0034] The following effects are brought:
[0035] Pressure dispersion and relief: When the pressure on the top of the upper plate 1 is too large, the upper plate 1 will squeeze the spring 3 and disperse the pressure through the sliding of the fitting block 404 in the vertical groove 403, thereby reducing the direct pressure received by the upper plate 1. This helps to prevent the structural parts from deforming or being damaged due to excessive pressure.
[0036] Improved stability: The sliding structure between the fitting block 404 and the vertical groove 403 ensures that the pressure transmission path has a certain guiding property and stability, making the entire pressure reduction process smoother and without unnecessary shaking or instability.
[0037] Adaptive adjustment: This structure can make adaptive adjustments according to the different pressures received by the upper plate 1, enabling the entire device to operate normally under different working loads and maintaining good working performance.
[0038] Extended service life: Through effective pressure reduction and pressure dispersion, the stress borne by each component is reduced, fatigue and wear are decreased, thereby extending the service life of the equipment.
[0039] Easy maintenance: Since the structural design includes sliding and spring 3 components, if there is wear or failure, it is relatively easy to maintain and replace, improving the maintenance convenience of the equipment.
[0040] Such as Figure 1 - Figure 5As shown in the figure, a tension adjustment device for polyester filament production, the auxiliary structure 9 includes a rotating rod 901, a third roller 902 and a clamping block 903. A third roller 902 is provided at the front end of the first roller 6. Clamping blocks 903 are sleeved at both ends of the third roller 902. A rotating rod 901 is provided at one end of the third roller 902. A rotating structure is formed between the rotating rod 901 and the third roller 902. The outer shape of the rotating rod 901 is L-shaped. When the laying length of the polyester material on the surfaces of the first roller 6 and the second roller 8 is too long, rotate the rotating rod 901 at the top of the third roller 902. At this time, the positions of the rotating rod 901 and the third roller 902 are parallel to each other. At the same time, the rotating rod 901 and the third roller 902 can increase the bearing area of the first roller 6 and the second roller 8:
[0041] The following effects are brought:
[0042] Increased bearing area: By rotating the rotating rod 901 of the third roller 902, the rotating rod 901 and the third roller 902 are parallel to each other, thereby increasing the bearing area between the first roller 6 and the second roller 8. This can effectively disperse the weight of the polyester material and prevent indentation or deformation caused by excessive accumulation of the material on the roller.
[0043] Flexible adjustment: The rotating rod 901 is L-shaped and rotatable, enabling the auxiliary structure 9 to flexibly adjust the distance between the rollers and the bearing state according to actual needs. This helps to adapt to polyester materials of different lengths and thicknesses, improving the applicable range and operation flexibility of the equipment.
[0044] Preventing material wrinkling: The increased bearing area helps the material to spread more smoothly on the third roller 902, reducing problems such as wrinkling and accumulation that may occur due to excessive material length, thereby improving the product quality.
[0045] Convenient operation: By simply rotating the rotating rod 901, the distance between the third roller 902 and the first roller 6 and the bearing state can be adjusted, improving the operation convenience and efficiency of the equipment, which is particularly beneficial for quick adjustment during the production process.
[0046] Equipment protection: This structural design reduces the excessive pressure of the material on the third roller 902 and the first roller 6, helps to protect the third roller 902 and the first roller 6 from damage, extends the service life of the equipment, and reduces the maintenance cost.
[0047] More stable movement: Due to the rotating structure composed of the clamping block 903 and the rotating rod 901, the stability and consistency of the third roller 902 and the first roller 6 during the process of increasing the bearing area are ensured, avoiding possible shaking and offset during the rotation process, thereby making the material transfer smoother and more stable.
[0048] Working principle: When using the tension adjusting device for polyester filament production, first lay the polyester material along the second roller 8 and the first roller 6. At the same time, the steering component 7 rotates, and the position between the second roller 8 and the first roller 6 is adjusted. When the pressure at the top of the upper plate 1 is too high, the upper plate 1 squeezes the spring 3, and the fitting blocks 404 at both ends of the upper plate 1 slide in the vertical grooves 403 inside the vertical plate 402. At this time, the pressure received by the upper plate 1 will decrease. When the laying length of the polyester material on the surfaces of the first roller 6 and the second roller 8 is too long, rotate the rotating rod 901 at the top of the third roller 902. At this time, the positions of the rotating rod 901 and the third roller 902 are parallel to each other. At the same time, the rotating rod 901 and the third roller 902 can increase the bearing area of the first roller 6 and the second roller 8. This is the working principle of the tension adjusting device for polyester filament production.
[0049] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better illustrate the principles of the present invention and its practical application, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A tension adjusting device for polyester filament production, comprising: Upper plate (1), characterized in that positioning grooves (5) are provided on both sides of the top end of the upper plate (1), a first roller (6) is provided inside the positioning grooves (5), steering components (7) are provided at the front and rear ends of the first roller (6), a second roller (8) is provided at the top end of the steering components (7), springs (3) are provided around the bottom end of the upper plate (1), a bottom plate (2) is provided at the bottom end of the springs (3), and a pressure reducing structure (4) is provided at the middle of the front and rear ends of the bottom plate (2); An auxiliary structure (9) is provided at the front end of the first roller (6).
2. The tension adjusting device for polyester filament production according to claim 1, characterized in that, The pressure reducing structure (4) includes a cross plate (401), a vertical plate (402), a vertical groove (403) and a fitting block (404). A cross plate (401) is provided at the middle of the front and rear ends of the bottom plate (2), a vertical plate (402) is provided at the top end of the cross plate (401), a vertical groove (403) is provided inside the vertical plate (402), a fitting block (404) is provided at one end of the vertical groove (403), and a sliding structure is formed between the fitting block (404) and the vertical groove (403).
3. A tension adjusting device for polyester filament production according to claim 2, characterized in that, The fitting block (404) is fixedly connected to the upper plate (1).
4. A tension adjusting device for polyester filament production according to claim 2, characterized in that, A sliding structure is formed between the cross plate (401) and the vertical plate (402).
5. A tension adjusting device for polyester filament production according to claim 2, characterized in that, A groove is provided at the bottom end of the vertical plate (402), and the width of the groove is equal to the width of the cross plate (401).
6. A tension adjusting device for polyester filament production according to claim 1, characterized in that, The auxiliary structure (9) includes a rotating rod (901), a third roller (902) and a clamping block (903). A third roller (902) is provided at the front end of the first roller (6), clamping blocks (903) are sleeved at both ends of the third roller (902), a rotating rod (901) is provided at one end of the third roller (902), a rotating structure is formed between the rotating rod (901) and the third roller (902), and the outer shape of the rotating rod (901) is L-shaped.
7. The tension adjusting device for polyester filament production according to claim 6, characterized in that, The center point of the third roller (902) and the center point of the first roller (6) are on the same straight line.
Citation Information
Patent Citations
Tension adjusting device for polyester yarn production
CN214399288U