High-low wool tufting terylene ground mat forming device
By designing a cutting piece structure that is easy to replace, the problem of cutting machine blade replacement is solved and the production efficiency is improved.
Patent Information
- Application Number
- CN202422242950.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing cutting machine blade replacement is troublesome and affects production efficiency.
A high and low tufted polyester floor mat forming device including cylinders, lifting blocks, limiting plates, fastening plates and screws is designed. Through the combination of limiting plates and screws, the cutting sheets are easily replaced.
Simplifies the process of changing cutting sheets and improves production efficiency.
Smart Images

Figure CN223150902U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of carpets, and more particularly, to a forming device for a high-low pile tufted polyester floor mat. Background Art
[0002] A tufted floor mat is a machine-made carpet that uses a tufting machine needle to move up and down reciprocally on a chemical fiber fabric backing to form a loop pile or cut pile carpet surface, simply referred to as a tufted floor mat. The tufting machine uses a flat cutting process to manufacture the blank towel, and the floor mat blank towel with a high-low pile effect is obtained through dyeing treatment, and then undergoes processes such as dehydration, drying, compounding, cutting, and sewing.
[0003] The tufted floor mat is generally cut and formed by a cutting machine. Long-term cutting will cause the cutting blade to become dull. However, the existing cutting machine blades are usually of a fixed type and are relatively troublesome to replace.
[0004] Therefore, a forming device for a high-low pile tufted polyester floor mat with a cutting blade that is convenient to replace is provided. Summary of the Utility Model
[0005] The content part of this application is used to briefly introduce the concepts, which will be described in detail in the following specific implementation part. The content part of this application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.
[0006] To solve the technical problems mentioned in the above background art part, some embodiments of this application provide a forming device for a high-low pile tufted polyester floor mat, including: a frame; a connecting plate located above the frame; a first driving component for driving the movement of the connecting plate; a second driving component for driving the movement of the first driving component; a cylinder, the cylinder body of which is fixedly connected to the connecting plate; a lifting block fixedly connected to the piston of the cylinder; a mounting block inserted into the lifting plate; a cutting blade fixedly connected to the mounting block; a limiting plate vertically slidably connected to the lifting block; a first spring, the two ends of which are respectively fixedly connected to the lifting block and the limiting plate; a fastening plate horizontally slidably connected to the lifting block; a screw rod threadedly connected to the lifting block; a guiding block fixedly connected to the screw rod; wherein, the fastening plate is provided with a guiding groove; the guiding block is located in the guiding groove and rotates along the guiding groove.
[0007] Push the limiting plate, insert the mounting block into the lifting block, and then release the limiting plate. Under the action of the first spring, the limiting plate will reset to limit the mounting block. Then rotate the screw rod. The rotation of the screw rod drives the guiding block to rotate, and the guiding block drives the fastening plate to move, thereby fixing the mounting block, and thus completing the replacement of the cutting blade, making it more convenient to replace the cutting blade.
[0008] Further, the lifting block includes an insertion slot; the insertion slot is for the mounting block to be inserted into.
[0009] Further, the lifting block is provided with a first sliding groove extending along the height direction of the lifting block; the limiting plate moves along the first sliding groove.
[0010] Further, the lifting block is provided with a second sliding groove extending along the width direction of the lifting block; the fastening plate moves along the second sliding groove.
[0011] Further, the first driving assembly includes: a first fixing frame mounted on the second driving assembly; a first lead screw rotatably connected to the first fixing frame; a first slider horizontally slidably connected to the first fixing frame and internally threadedly connected to the first lead screw; a first motor fixedly connected to the first fixing frame, and its drive shaft is fixed to the first lead screw.
[0012] Further, the second driving assembly includes: a second fixing frame fixedly connected to the machine frame; a second lead screw rotatably connected to the second fixing frame; a second slider horizontally slidably connected to the second fixing frame and internally threadedly connected to the second lead screw; a second motor fixedly connected to the second fixing frame, and its drive shaft is fixed to the second lead screw.
[0013] Further, the high-low tufted polyester floor mat forming device further includes: a handwheel fixedly connected to the screw.
[0014] Further, the high-low tufted polyester floor mat forming device further includes: a push plate fixedly connected to the limiting plate. Further, the connecting plate is fixedly connected to the first slider.
[0015] Further, the first fixing frame is fixedly connected to the second slider.
[0016] The beneficial effect of the present application is that: a high-low tufted polyester floor mat forming device which is specifically convenient for replacing the cutting blade is provided. Description of the Drawings
[0017] The drawings forming a part of the present application are used to provide a further understanding of the present application, making other features, objects, and advantages of the present application more obvious. The schematic embodiments and their descriptions of the present application are used to explain the present application and do not constitute an improper limitation of the present application.
[0018] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic, and the elements and elements are not necessarily drawn to scale.
[0019] In the drawings:
[0020] Figure 1 is an overall schematic diagram according to an embodiment of the present application;
[0021] Figure 2 is an enlarged view of part A of Figure 1, mainly showing the structures of the first slider and the connecting plate;
[0022] Figure 3 is a schematic structural diagram of a part of the embodiment, mainly showing the structures of the limiting plate and the first chute;
[0023] Figure 4 is a schematic structural diagram of a part of the embodiment, mainly showing the structure of the screw;
[0024] Figure 5 is a schematic structural diagram of a part of the embodiment, mainly showing the structures of the insertion groove and the first chute;
[0025] Figure 6 is a schematic structural diagram of a part of the embodiment, mainly showing the structures of the guiding block and the guiding groove.
[0026] Reference numerals:
[0027] 100, High and low plush polyester floor mat forming device; 101, Frame; 102, Connecting plate; 103, Cylinder; 104, Lifting block; 104a, Insertion groove; 104b, First chute; 104c, Second chute; 105, Mounting block; 106, Cutting blade; 107, Pressing plate; 108, Limiting plate; 109, First spring; 110, Pushing plate; 112, Fastening plate; 112a, Guiding groove; 113, Screw; 114, Guiding block; 115, Handwheel; 116, First fixing frame; 117, First lead screw; 118, First slider; 119, First motor; 120, Second fixing frame; 121, Second lead screw; 122, Second slider; 123, Second motor; 124, Carpet. Detailed implementation manners
[0028] Hereinafter, embodiments of the present disclosure will be described in more detail with reference to the drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.
[0029] In addition, it should be noted that for the sake of description, only parts related to the relevant invention are shown in the drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.
[0030] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependent relationships.
[0031] It should be noted that the modifications of "one" and "a plurality of" mentioned in this disclosure are illustrative rather than restrictive. Those skilled in the art should understand that, unless otherwise clearly specified in the context, it should be understood as "one or more".
[0032] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0033] Referring to FIGS. 1-6, a high-low tufted polyester floor mat forming device 100 includes: a frame 101, a connecting plate 102, a first driving component for driving the connecting plate 102 to move horizontally, a second driving component for driving the first driving component to move, a cylinder 103, a lifting block 104, a mounting block 105, a cutting blade 106, a pressing plate 107, a limiting component for limiting the mounting block 105, and a fastening component for fastening the mounting block 105. The pressing plate 107 is fixed to the frame 101 by screws. The pressing plate 107 is used to fix the carpet 124, and the carpet 124 is a high-low tufted polyester carpet.
[0034] The connecting plate 102 is located above the frame 101. The cylinder block of the cylinder 103 is fixedly connected to the connecting plate 102. The lifting block 104 is fixedly connected to the piston of the cylinder 103. The mounting block 105 is inserted into the lifting plate. Specifically, the lifting block 104 includes an insertion groove 104a for the mounting block 105 to be inserted. The cutting blade 106 is fixedly connected to the mounting block 105. The limiting component for limiting the mounting block 105 includes: a limiting plate 108, a first spring 109, and a pushing plate 110. The limiting plate 108 is vertically slidably connected to the lifting block 104. Specifically, the lifting block 104 is provided with a first sliding groove 104b extending along the height direction of the lifting block 104, and the limiting plate 108 moves along the first sliding groove 104b. Both ends of the first spring 109 are fixedly connected to the lifting block 104 and the limiting plate 108 respectively. The pushing plate 110 is fixedly connected to the limiting plate 108.
[0035] The fastening assembly is used to fasten the mounting block 105 and includes: a fastening plate 112, a screw 113, a guiding block 114, and a handwheel 115. The fastening plate 112 is horizontally slidably connected to the lifting block 104. Specifically, the lifting block 104 is provided with a second chute 104c extending along the width direction of the lifting block 104, and the fastening plate moves along the second chute 104c. The screw 113 is threadedly connected to the lifting block 104. The guiding block 114 is fixedly connected to the screw 113. The handwheel 115 is fixedly connected to the screw 113. Among them, the fastening plate is provided with a guiding groove 112a, the guiding block 114 is located in the guiding groove 112a, and rotates along the guiding groove 112a.
[0036] The first driving assembly is used to drive the movement of the connecting plate 102 and includes: a first fixing frame 116, a first lead screw 117, a first slider 118, and a first motor 119. The first fixing frame 116 is installed on the second driving assembly. The first lead screw 117 is rotatably connected to the first fixing frame 116. The first slider 118 is horizontally slidably connected to the first fixing frame 116 and is internally threadedly connected to the first lead screw 117. The first motor 119 is fixedly connected to the first fixing frame 116, and the drive shaft of the first motor 119 is fixedly connected to the first lead screw 117. The connecting plate 102 is fixedly connected to the first slider 118.
[0037] The second driving assembly is used to drive the movement of the first fixing frame 116 and includes: a second fixing frame 120, a second lead screw 121, a second slider 122, and a second motor 123. The second fixing frame 120 is fixedly connected to the frame 101. The second lead screw 121 is rotatably connected to the second fixing frame 120. The second slider 122 is horizontally slidably connected to the second fixing frame 120 and is internally threadedly connected to the second lead screw 121. The second motor 123 is fixedly connected to the second fixing frame 120, and the drive shaft of the second motor 123 is fixedly connected to the second lead screw 121. The first fixing frame 116 is fixedly connected to the second slider 122.
[0038] Workflow: Push the push plate 110. The movement of the push plate 110 drives the movement of the limit plate 108, causing the limit plate 108 to move away from the insertion slot 104a. Insert the mounting block 105 into the insertion slot 104a of the lifting block 104, and then release the limit plate 108. Under the action of the first spring 109, the limit plate 108 will reset to limit the mounting block 105. Then rotate the screw 113. The screw 113 is threadedly connected to the lifting block 104. Therefore, the screw 113 will move while rotating, thereby driving the guide block 114 to move while rotating. The fastening plate moves along the second chute 104c. Therefore, the guide block 114 drives the fastening plate to move through the guide slot 112a, thereby fastening the mounting block 105, and thus completing the fastening of the cutting blade 106, making it more convenient to replace the cutting blade 106.
[0039] Then fix the carpet 124 through the pressing plate 107. Then the cylinder 103 drives the lifting block 104 to descend. The movement of the lifting block 104 drives the cutting blade 106 to descend. The first motor 119 drives the first lead screw 117 to rotate. The first slider 118 moves along the length direction of the first fixed seat. Therefore, the rotation of the first lead screw 117 will drive the first slider 118 to move. The movement of the first slider 118 drives the connecting plate 102 to move. At the same time, the second motor 123 drives the second lead screw 121 to rotate. The second slider 122 moves along the length direction of the second fixed seat. Therefore, the rotation of the second lead screw 121 will drive the second slider 122 to move. The movement of the second slider 122 drives the first fixing frame 116 to move, thereby controlling the cutting blade 106 to cut and form the carpet 124.
[0040] The above description is only some preferred embodiments of the present disclosure and an explanation of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above inventive concept. For example, the technical solutions formed by mutually replacing the above features with the (but not limited to) technical features having similar functions disclosed in the embodiments of the present disclosure.
Claims
1. A forming device for high-low pile tufted polyester floor mats, comprising: A frame; It is characterized in that: The forming device for high-low pile tufted polyester floor mats further comprises: A connecting plate located above the frame; A first driving component for driving the movement of the connecting plate; A second driving component for driving the movement of the first driving component; A cylinder, the cylinder body of which is fixedly connected to the connecting plate; A lifting block fixedly connected to the piston of the cylinder; A mounting block inserted into the lifting plate; A cutting blade fixedly connected to the mounting block; A limiting plate vertically slidably connected to the lifting block; A first spring, the two ends of which are respectively fixedly connected to the lifting block and the limiting plate; A fastening plate horizontally slidably connected to the lifting block; A screw rod threadedly connected to the lifting block; A guiding block fixedly connected to the screw rod; Wherein, the fastening plate is provided with a guiding groove; the guiding block is located in the guiding groove and rotates along the guiding groove.
2. The forming device for high-low pile tufted polyester floor mats according to claim 1, characterized in that: The lifting block includes an insertion groove; The insertion groove is for the mounting block to be inserted.
3. The forming device for high-low pile tufted polyester floor mats according to claim 2, characterized in that: The lifting block is provided with a first sliding groove extending along the height direction of the lifting block; The limiting plate moves along the first sliding groove.
4. The forming device for high-low pile tufted polyester floor mats according to claim 3, characterized in that: The lifting block is provided with a second sliding groove extending along the width direction of the lifting block; The fastening plate moves along the second sliding groove.
5. The forming device for high-low pile tufted polyester floor mats according to claim 4, characterized in that: The first driving component includes: A first fixing frame mounted on the second driving component; A first lead screw rotatably connected to the first fixing frame; A first slider horizontally slidably connected to the first fixing frame, internally threadedly connected to the first lead screw; a first motor fixedly connected to the first fixing frame, and the drive shaft thereof is fixed to the first lead screw.
6. The forming device for high-low pile tufted polyester floor mats according to claim 5, characterized in that: The second driving component includes: A second fixing frame fixedly connected to the frame; A second lead screw rotatably connected to the second fixing frame; A second slider horizontally slidably connected to the second fixing frame, internally threadedly connected to the second lead screw; a second motor fixedly connected to the second fixing frame, and the drive shaft thereof is fixed to the second lead screw.
7. The forming device for high-low pile tufted polyester floor mats according to claim 6, characterized in that: The forming device for high-low pile tufted polyester floor mats further comprises: A handwheel fixedly connected to the screw rod.
8. The forming device for high-low pile tufted polyester floor mats according to claim 7, characterized in that: The forming device for high-low pile tufted polyester floor mats further comprises: A push plate fixedly connected to the limiting plate.
9. The high-low tufted polyester floor mat forming device according to claim 8, characterized in that: The connecting plate is fixedly connected to the first slider.
10. The high-low tufted polyester floor mat forming device according to claim 6, characterized in that: The first fixing frame is fixedly connected to the second slider.