Special gas distribution terminal capable of automatically regulating pressure

Through the combination of solenoid valve, pneumatic regulator and automatic regulator, the problem of low regulation accuracy of manual pressure regulating valve is solved, and the automation of special gas supply and constant pressure gas supply is realized, and the stability and efficiency of the gas supply system are improved.

CN223153334UActive Publication Date: 2025-07-25MUCLEAN CLEAN TECH(JIANGSU) CO LTD
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Patent Information

Application Number
CN202421926787.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-25
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

In the prior art, the manual pressure regulating valve has a low adjustment accuracy, which is difficult to meet the requirements of special gas supply for pressure stability, and is inconvenient to operate, making it difficult to achieve automated control.

Method used

The solenoid valve, air pressure regulator and automatic regulator are used to drive the control knob to rotate through the automatic regulator, and combine the pressure sensor and controller to automatically adjust the air supply pressure to ensure the constant air supply pressure.

Benefits of technology

It realizes accurate regulation of gas supply pressure, improves the stability and efficiency of gas supply, reduces manual intervention and maintenance costs, and improves the automation and intelligence level of gas supply system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a special gas distribution terminal capable of automatically regulating pressure, which comprises a special gas storage chamber, a special gas steel cylinder is arranged in the special gas storage chamber, and the output end of the special gas steel cylinder is connected with a gas using pipe of a gas using instrument through an electromagnetic valve, a gas pressure regulator and a butt joint device. The electromagnetic valve and the air pressure regulator are arranged on a wall plate of the special gas storage chamber, a control knob of the air pressure regulator is connected with the automatic regulator, and the automatic regulator pushes and pulls the control knob and drives the control knob to rotate. According to the utility model, automatic pressure regulation and constant-pressure air supply are realized through the electromagnetic valve, the air pressure regulator and the automatic regulator, and the problems of unstable and unreliable air supply caused by pressure fluctuation are avoided through automatic pressure regulation. The automatic regulator reduces manual intervention and maintenance cost, and the automation degree and the intelligent level of the gas supply system are improved.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of special gas distribution terminals, and particularly relates to a special gas distribution terminal with automatic pressure regulation. Background Technique

[0002] Special gases usually refer to gases produced to meet specific uses, including single gases or mixed gases. These gases are widely used in fields such as electronics, electric power, petrochemical industry, mining, steel, non-ferrous metal smelting, thermal engineering, biochemistry, environmental monitoring, medical research and diagnosis, food preservation, etc. There are many categories of special gases, such as electronic gases, standard gases, environmental protection gases, medical gases, welding gases, sterilization gases, etc. When supplying gases to gas-using instruments such as experimental instruments and analytical instruments, the pressure is set to a constant pressure according to the demand for constant-pressure gas supply. The special gas supply system needs to operate at a constant pressure mainly to ensure the stability and safety of the system. In the application of special gases, different gases have different physical and chemical properties, such as flammable, explosive, toxic, etc. If the system pressure fluctuates, it may lead to serious consequences such as gas leakage, explosion, or poisoning. Therefore, operating at a constant pressure can ensure that the system can provide a stable and safe gas supply under various working conditions.

[0003] In the prior art, a pneumatic control valve is used to adjust the gas supply pressure, such as the AR2000 pressure regulator. When the above pressure regulator is in use, the adjustment knob needs to be lifted upwards first, and then the knob is rotated to adjust the pressure. After the adjustment is completed, the adjustment knob is pressed and locked. However, the adjustment accuracy of the manual pressure regulator is relatively low, and it is difficult to meet the requirements of the special gas supply for pressure stability. The operation of the manual pressure regulator is not convenient and requires manual adjustment, making it difficult to achieve automatic control. Content of the Utility Model

[0004] 1. Technical problems to be solved by the utility model:

[0005] The utility model provides a special gas distribution terminal with automatic pressure regulation to solve the technical problems existing in the above background technique.

[0006] 2. Technical solution:

[0007] To achieve the above object, the technical solution provided by the utility model is: a special gas distribution terminal with automatic pressure regulation, including a special gas storage chamber, in which a special gas cylinder is placed. The output end of the special gas cylinder is connected to the gas pipe of the gas-using instrument through an electromagnetic valve, a pressure regulator, and a docking device. The electromagnetic valve and the pressure regulator are arranged on the wall panel of the special gas storage chamber. The control knob of the pressure regulator is connected to an automatic regulator, and the automatic regulator pushes and pulls the control knob and drives the control knob to rotate.

[0008] Preferably, the automatic regulator includes a mounting plate which is fixed on the wall panel by support columns. A first cylinder is fixedly installed on the mounting plate. A connecting plate is fixedly installed at the output end of the first cylinder. A spline shaft is rotatably installed on the connecting plate. A support seat is also installed on the mounting plate. A first synchronous pulley is rotatably installed on the support seat. The spline shaft is slidably installed at the center of the first synchronous pulley. The lower end of the spline shaft is connected to the control knob. The first synchronous pulley is connected to the driving mechanism.

[0009] Preferably, the driving mechanism includes a motor fixed on the mounting plate. A second synchronous pulley is fixedly installed on the motor shaft of the motor. The second synchronous pulley is connected to the first synchronous pulley through a synchronous belt.

[0010] Preferably, a positioning ring is further provided on the mounting plate. The positioning ring is concentric with the spline shaft. The control knob is arranged inside the positioning ring.

[0011] Preferably, the docking device includes a connecting block fixed on the wall panel. A second cylinder and a third cylinder are symmetrically installed on the connecting block. A first slider is fixedly installed on the piston rod of the second cylinder. A second slider is fixedly installed on the third cylinder. A first docking cylinder is fixedly installed on the first slider. A second docking cylinder is fixedly installed on the second slider. The first docking cylinder and the second docking cylinder are both slidably installed on a connecting cylinder. The first docking cylinder is sleeved with the air outlet pipe of the air pressure regulator. The second docking cylinder is connected to the gas-using pipe.

[0012] 3. Beneficial effects:

[0013] Adopting the technical solution provided by the present utility model, compared with the prior art, it has the following beneficial effects:

[0014] The present utility model realizes automatic pressure regulation and constant-pressure gas supply through a solenoid valve, an air pressure regulator and an automatic regulator. By automatically regulating the pressure, it can ensure that the gas supply pressure always remains within the set value range, avoiding problems of unstable and unreliable gas supply caused by pressure fluctuations. The automatic regulator can accurately regulate the gas supply pressure according to the requirements of the gas-using instrument, thereby improving the accuracy and precision of the gas supply. By automatically regulating the pressure, it can avoid gas waste and energy consumption caused by too high pressure, thereby improving the efficiency and energy conservation of the gas supply. The automatic regulator reduces the cost of manual intervention and maintenance, and improves the automation degree and intelligent level of the gas supply system.

[0015] The docking device of the present utility model can realize the automatic connection or disconnection of the gas pipe of the gas-using instrument, avoiding the problems of low connection efficiency and inaccurate connection caused by manual operation. At the same time, it reduces the connection safety hazards and unreliable connection caused by manual operation, and improves the automation degree and intelligent level of the gas supply system. Brief Description of the Drawings

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the pressure regulator of the present utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the automatic regulator of the present utility model;

[0019] Figure 4 It is a schematic diagram of the bottom structure of the automatic regulator of the present utility model;

[0020] Figure 5 It is a schematic diagram of the structure of the docking device of the present utility model.

[0021] Reference Numerals:

[0022] 1, wall panel; 2, pressure regulator; 21, control knob; 22, air outlet pipe; 3, solenoid valve; 4, automatic regulator; 401, mounting plate; 402, support column; 403, first cylinder; 404, connecting plate; 405, spline shaft; 406, first synchronous pulley; 407, synchronous belt; 408, second synchronous pulley; 409, motor; 410, support seat; 411, positioning ring; 5, docking device; 51, connecting block; 52, second cylinder; 53, third cylinder; 54, first slider; 55, second slider; 56, first docking cylinder; 57, second docking cylinder; 58, connecting cylinder; 6, gas pipe. Detailed Embodiment

[0023] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present utility model are given in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0025] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality" is two or more unless otherwise specifically defined.

[0026] In the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "connected", "joined", "fixed", "provided with", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] It should be noted that the structures not introduced in the present utility model are the same as the prior art or can be implemented by the prior art since they do not involve the design key points and improvement directions of the present utility model, and thus will not be elaborated herein. Embodiment

[0028] Referring to the attached Figures 1 to 5 , an automatic pressure-regulating special gas distribution terminal includes a special gas storage chamber. A special gas cylinder is placed in the special gas storage chamber. The output end of the special gas cylinder is connected to the gas pipe 6 of the gas-using instrument through a solenoid valve 3, a pressure regulator 2, and a docking device 5. The pressure regulator 2 is a pressure regulating valve in the prior art, such as the AR2000 pressure regulator of a certain model. The solenoid valve 3 and the pressure regulator 2 are arranged on the wall panel 1 of the special gas storage chamber. The control knob 21 of the pressure regulator 2 is connected to an automatic regulator 4, and the automatic regulator 4 pushes and pulls the control knob 21 and drives the control knob 21 to rotate.

[0029] The automatic regulator 4 includes a mounting plate 401. The mounting plate 401 is fixed to the wall panel 1 through support columns 402. A first cylinder 403 is fixedly mounted on the mounting plate 401. A connecting plate 404 is fixedly mounted on the output end of the first cylinder 403. A spline shaft 405 is rotatably mounted on the connecting plate 404. A support seat 410 is also mounted on the mounting plate 401. A first synchronous pulley 406 is rotatably mounted on the support seat 410. The spline shaft 405 is slidably mounted vertically at the center of the first synchronous pulley 406. The lower end of the spline shaft 405 is connected to the control knob 21. The first synchronous pulley 406 is connected to the driving mechanism.

[0030] The driving mechanism includes a motor 409 fixed on the mounting plate 401. A second synchronous pulley 408 is fixedly mounted on the motor shaft of the motor 409. The second synchronous pulley 408 is connected to the first synchronous pulley 406 through a synchronous belt 407.

[0031] A positioning ring 411 is also provided on the mounting plate 401. The positioning ring 411 is concentric with the spline shaft 405. The control knob 21 is arranged inside the positioning ring 411.

[0032] The docking device 5 includes a connecting block 51 fixed to the wall panel 1. A second cylinder 52 and a third cylinder 53 are symmetrically mounted on the connecting block 51. A first slider 54 is fixedly mounted on the piston rod of the second cylinder 52. A second slider 55 is fixedly mounted on the third cylinder 53. A first docking cylinder 56 is fixedly mounted on the first slider 54. A second docking cylinder 57 is fixedly mounted on the second slider 55. Both the first docking cylinder 56 and the second docking cylinder 57 are slidably mounted on a connecting cylinder 58. The first docking cylinder 56 is sleeved on the air outlet pipe 22 of the air pressure regulator 2. The second docking cylinder 57 is connected to the gas pipe 6.

[0033] Working principle:

[0034] Pressure sensors are installed on both the air pressure regulator 2 and the gas supply pipeline for real-time monitoring of the gas supply pressure. The pressure sensors are connected to the controller to transmit the pressure signals to the controller.

[0035] Then it is necessary to set the target pressure, that is, the constant pressure value required for the supply of special gases. The controller opens and adjusts the supply pressure of the pneumatic pressure regulator 2 through the automatic regulator 4, starts the first cylinder 403, the piston rod of the first cylinder 403 extends, drives the spline shaft 405 to move outwards through the connecting plate 404, that is, unlocks the safety of the control knob 21, and then starts the motor 409. When the motor shaft rotates, the second synchronous pulley 408 also rotates accordingly. Through the synchronous belt 407, this rotational movement is transmitted to the first synchronous pulley 406. The first synchronous pulley 406 drives the spline shaft 405 to rotate, thereby driving the control knob 21 to rotate to set the supply pressure. After the setting is completed, the motor 409 stops rotating, and the first cylinder 403 drives the control knob 21 to reset and lock.

[0036] The automatic regulator 4 adjusts the supply gas flow by controlling the opening of the solenoid valve 3 according to the signal fed back by the pressure sensor, thereby realizing the adjustment of the supply pressure. The controller system will monitor the supply pressure in real time and automatically adjust the opening of the solenoid valve 3 and the settings of the pneumatic pressure regulator 2 according to the actual situation to maintain the constancy of the supply pressure.

[0037] Through the above steps, it is possible to realize the automatic adjustment of the supply pressure through the solenoid valve 3, the pneumatic pressure regulator 2 and the automatic regulator 4, so that the supply of special gases maintains a constant pressure. This automatic adjustment system can improve the stability and reliability of the gas supply, ensuring the normal use of special gases. At the same time, it can also reduce manual intervention and improve work efficiency.

[0038] Automatically adjust the pressure and supply a constant pressure of gas through the solenoid valve 3, the pneumatic pressure regulator 2 and the automatic regulator 4. By automatically adjusting the pressure, it can ensure that the supply pressure always remains within the set value range, avoiding problems such as unstable and unreliable gas supply caused by pressure fluctuations. The automatic regulator 4 can accurately adjust the supply pressure according to the needs of the gas-using instrument, thereby improving the accuracy and precision of the gas supply. By automatically adjusting the pressure, it can avoid gas waste and energy consumption caused by too high pressure, thereby improving the efficiency and energy-saving performance of the gas supply. The automatic regulator 4 reduces the costs of manual intervention and maintenance, and improves the automation level and intelligent level of the gas supply system.

[0039] The second cylinder 52 and the third cylinder 53 respectively push the first slider 54 and the second slider 55, so that the first docking cylinder 56 and the second docking cylinder 57 slide on the connecting cylinder 58. The first docking cylinder 56 is sleeved on the air outlet pipe 22 of the air pressure regulator 2, and the second docking cylinder 57 is connected to the gas pipe 6 to realize the transportation of special gas. When it is necessary to disconnect the connection, the second cylinder 52 and the third cylinder 53 respectively pull the first slider 54 and the second slider 55, so that the first docking cylinder 56 and the second docking cylinder 57 slide reversely on the connecting cylinder 58, thereby disconnecting the connection with the air outlet pipe 22 of the air pressure regulator 2 and the gas pipe 6. In this way, the docking device 5 can automatically connect or disconnect the gas pipe 6 of the gas-using instrument, improving the convenience and efficiency of operation. The docking device 5 can automatically connect or disconnect the gas pipe 6 of the gas-using instrument, avoiding the problems of low connection efficiency and inaccurate connection caused by manual operation. At the same time, it reduces the connection safety hazards and unreliable connection problems caused by manual operation, improving the automation degree and intelligent level of the gas supply system.

[0040] The above-described embodiments merely represent certain implementation manners of the present invention, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present invention; it should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention; therefore, the protection scope of the patent of the present invention should be subject to the appended claims.

Claims

1. An automatic pressure-regulating special gas distribution terminal, comprising a special gas storage chamber, characterized in that: Special gas cylinders are placed in the special gas storage room. The output end of the special gas cylinder is connected to the gas pipe (6) of the gas-using instrument through a solenoid valve (3), a pressure regulator (2), and a docking device (5). The solenoid valve (3) and the pressure regulator (2) are arranged on the wall panel (1) of the special gas storage room. The control knob (21) of the pressure regulator (2) is connected to an automatic regulator (4), and the automatic regulator (4) pushes and pulls the control knob (21) and drives the control knob (21) to rotate.

2. The automatic pressure regulating special gas distribution terminal according to claim 1, wherein: The automatic regulator (4) includes a mounting plate (401). The mounting plate (401) is fixed on the wall panel (1) through a support column (402). A first cylinder (403) is fixedly installed on the mounting plate (401). A connecting plate (404) is fixedly installed on the output end of the first cylinder (403). A spline shaft (405) is rotatably installed on the connecting plate (404). A support seat (410) is also installed on the mounting plate (401). A first synchronous pulley (406) is rotatably installed on the support seat (410). The spline shaft (405) is slidably installed at the center of the first synchronous pulley (406). The lower end of the spline shaft (405) is connected to the control knob (21), and the first synchronous pulley (406) is connected to a driving mechanism.

3. The automatic pressure regulating special gas distribution terminal according to claim 2, characterized in that: The driving mechanism includes a motor (409) fixed on the mounting plate (401). A second synchronous pulley (408) is fixedly installed on the motor shaft of the motor (409). The second synchronous pulley (408) is connected to the first synchronous pulley (406) through a synchronous belt (407).

4. The automatic pressure regulating specialty gas distribution terminal according to claim 3, characterized in that: A positioning ring (411) is also arranged on the mounting plate (401). The positioning ring (411) is concentric with the spline shaft (405), and the control knob (21) is arranged inside the positioning ring (411).

5. The automatic pressure-regulating specialty gas distribution terminal according to claim 1, characterized in that: The docking device (5) includes a connecting block (51) fixed on the wall panel (1). A second cylinder (52) and a third cylinder (53) are symmetrically installed on the connecting block (51). A first slider (54) is fixedly installed on the piston rod of the second cylinder (52). A second slider (55) is fixedly installed on the third cylinder (53). A first docking cylinder (56) is fixedly installed on the first slider (54). A second docking cylinder (57) is fixedly installed on the second slider (55). The first docking cylinder (56) and the second docking cylinder (57) are both slidably installed on a connecting cylinder (58). The first docking cylinder (56) is sleeved on the air outlet pipe (22) of the pressure regulator (2), and the second docking cylinder (57) is connected to the gas pipe (6).