Gypsum board covering paper automatic metering device

Through encoder A and encoder B combined with the rack and rack structure, the length of the protective surface paper is calculated in real time, and the damage and inaccurate measurement problems caused by improper friction in the gypsum board protective surface paper measurement device is solved, achieving accurate and lossless measurements.

CN223154237UActive Publication Date: 2025-07-25TAISHAN YINCHUAN GYPSUM CO LTD
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Patent Information

Application Number
CN202422508853.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-07-25
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

In the prior art, the measuring device of gypsum board protective paper is prone to damage the paper or inaccurate measurement due to improper friction.

Method used

Encoder A and encoder B are used to combine gear and rack structures, and by detecting the number of rotation rings and radius distance of the reel, the pulse trigger signal is accumulated, and the length of the protective surface paper is calculated in real time to reduce friction damage, and reduce friction through contact with the protective surface paper through the contact wheel.

Benefits of technology

Accurate measurement of the amount of protective surface paper is achieved, avoiding paper damage, and improving measurement accuracy and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic metering device for plasterboard covering paper, which comprises a main machine, a support, a reel and covering paper, the covering paper is assembled on the outer side of the reel, the reel is assembled on the support and can rotate on the support, an encoder A connected with one end of the reel is installed on the support, the encoder A is in electric signal connection with the main machine, and the encoder A is in electric signal connection with the main machine. A vertical shaft is further installed in the support, a sleeve capable of sliding up and down is installed on the outer side of the vertical shaft, a support and a rack are assembled on the sleeve, an encoder B is installed in the support, and a rotating shaft of the encoder B is meshed with the rack through a gear. According to the automatic metering device for the plasterboard covering paper, the circumference of the outermost circle of the covering paper is calculated by measuring the number of rotation circles and the radius distance of the covering paper running reel, accumulation is carried out by utilizing pulse trigger signals of each time, and the paper using amount is displayed in real time.
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Description

Technical Field

[0001] The utility model relates to the technical field of ranging and metering facilities, in particular to an automatic metering device for the facing paper of gypsum board. Background Technique

[0002] ‌Facing paper is a paper material used to protect and cover specific items. It has various forms and applications, including but not limited to the fields of construction and packaging. In the construction field, facing paper is mainly used for paper-faced gypsum board, which is an environmentally friendly building material made of cardboard from industrial by-product gypsum and waste paper. This material recycles a large amount of industrial waste and is one of the development directions of building materials.

[0003] When using the facing paper of gypsum board, the length is generally not calculated. However, due to its large usage, according to the needs of enterprises, ranging calculations will be carried out to budget the ratio of the use of facing paper to the production of gypsum board. It is necessary to measure the usage of facing paper. Usually, a roller is installed to rub against the facing paper, and the facing paper drives the roller to rotate. An encoder is installed at one end of the roller to calculate the amount of facing paper. In this way, the friction force between the roller and the facing paper is not easy to control. If the force is too large, it is easy to damage the facing paper, and the roller also has the risk of jamming. If the friction force is too small, it cannot drive the stable rotation of the roller, resulting in inaccurate measurement. Therefore, a measurement and calculation device that is accurate in measurement and does not damage the facing paper is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide an automatic metering device for the facing paper of gypsum board to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] An automatic metering device for the facing paper of gypsum board, including a main body, a bracket, a reel and the facing paper. The facing paper is assembled outside the reel. The reel is assembled on the bracket and can rotate on the bracket. An encoder A connected to one end of the reel is installed on the bracket, and the encoder A is electrically connected to the main body.

[0007] As a further solution of the utility model: A vertical shaft is also installed inside the bracket. A sleeve that can slide up and down is installed outside the vertical shaft. A support and a rack are assembled on the sleeve. An encoder B is installed inside the bracket, and the rotating shaft of the encoder B is engaged with the rack through a gear.

[0008] As a further solution of the utility model: The rack drives the rotating shaft of the encoder B to rotate through a gear, and the encoder B is electrically connected to the main body.

[0009] As a further solution of the present utility model: a rotatable contact wheel is installed on the support, and the contact wheel is in contact with the facing paper. During the use of the facing paper, the contact wheel is driven to rotate to reduce the contact friction.

[0010] As a further solution of the present utility model: the vertical shaft and the rack are both perpendicular to the ground, and the vertical shaft and the rack are parallel to each other.

[0011] As a further solution of the present utility model: a spring member is installed at the bottom of the sleeve, and the spring member is located outside the vertical shaft.

[0012] As a further solution of the present utility model: an adjustment assembly is installed at the top of the bracket;

[0013] The adjustment assembly is a lead screw dovetail slide. A U-shaped shaft seat is installed at the top of the lead screw dovetail slide, and a rotatable roller is installed in the U-shaped shaft seat and is in contact with the reel.

[0014] As a further solution of the present utility model: the encoder A and the reel are connected by a connector;

[0015] The connector includes a threaded connecting rod, a nut, a slot and a docking head. The threaded connecting rod is fixed to the rotating shaft of the encoder A, the docking head is installed at one end of the reel, a slot matching the docking head is provided on the threaded connecting rod, a nut is threadedly connected to the outside of the threaded connecting rod, and a positioning bolt is provided on the nut.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] 1. For this automatic metering device for gypsum board facing paper, by measuring the number of rotation turns and the radius distance of the running reel of the facing paper, the perimeter of the outermost circle of the facing paper is calculated, and the pulse trigger signals each time are accumulated to display the paper consumption in real time.

[0018] 2. For this automatic metering device for gypsum board facing paper, the encoder A is used to detect the number of rotation turns, and the encoder B is used to detect the radius distance when the number of rotation turns is detected, so that the unwinding length is calculated by the host computer, and the calculation is more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic structural diagram of an automatic metering device for gypsum board facing paper;

[0020] Figure 2 It is a schematic structural installation diagram of the encoder A in an automatic metering device for gypsum board facing paper;

[0021] Figure 3 It is a schematic structural diagram of the connector in an automatic metering device for gypsum board facing paper;

[0022] Figure 4 It is a schematic structural diagram of encoder B in an automatic metering device for the facing paper of gypsum board;

[0023] Figure 5 It is a schematic structural diagram of encoder B in an automatic metering device for the facing paper of gypsum board;

[0024] Figure 6 It is a schematic structural diagram of the rack in an automatic metering device for the facing paper of gypsum board.

[0025] In the figure: 1, bracket; 2, adjusting component; 3, reel; 4, facing paper; 5, mounting bracket; 6, encoder A; 7, connector; 8, threaded connecting rod; 9, slot; 10, docking head; 11, nut; 12, positioning bolt; 13, spring member; 14, rack; 15, support; 16, contact wheel; 17, sleeve; 18, vertical shaft; 19, gear; 20, traction ring; 21, encoder B. Specific embodiments

[0026] Please refer to Figures 1 to 4 , in the embodiment of the present utility model, an automatic metering device for the facing paper of gypsum board includes a main machine, a bracket 1, a reel 3 and a facing paper 4. The facing paper 4 is assembled outside the reel 3. The reel 3 is assembled on the bracket 1 and can rotate on the bracket 1. An encoder A6 connected to one end of the reel 3 is installed on the bracket 1. The encoder A6 is electrically connected to the main machine. The encoder A6 is a device that compiles and converts the detected number of rotations and angle signals or data of the reel 3 into a signal form that can be used for communication, transmission and storage, and transmits it to the main machine. The circumference of the roller path for one rotation is calculated according to the diameter of the reel 3, and the pulse trigger signals are accumulated each time to display the paper consumption in real time. The paper consumption of each shift team is calculated through operation and statistics, automatically cleared at the time of shift change, and the paper consumption is saved. When the facing paper 4 is installed, the radius of the facing paper 4 is calculated. The thickness of the facing paper 4 is consistent. The winding length is measured through the diameter. The radius decreases by the thickness of the facing paper 4 every time it rotates one week, so as to calculate the unwinding length. This calculation formula is prior art and will not be elaborated here. Thus, the usage length of the facing paper 4 is calculated through calculation, and the purpose of measuring the usage amount of the facing paper 4 is achieved.

[0027] In a preferred embodiment, a vertical shaft 18 is further installed inside the bracket 1. A vertically slidable sleeve 17 is installed outside the vertical shaft 18. A support 15 and a rack 14 are assembled on the sleeve 17. An encoder B21 is installed inside the bracket 1. The rotating shaft of the encoder B21 is engaged with the rack 14 through a gear 19. By means of calculation, there will usually be a certain error. In order to improve the accuracy of its calculation, the encoder B21 is added. A rotatable contact wheel 16 is installed on the support 15. The contact wheel 16 is in contact with the facing paper 4. During the use of the facing paper 4, the contact wheel 16 is driven to rotate to reduce contact friction. The contact wheel 16 of the support 15 is always in contact with the outer side of the facing paper 4. Taking the reel 3 as the center, the distance between the contact wheel 16 and the reel 3 is used as the radius for debugging. During the movement of the contact wheel 16, the encoder B21 will be driven to work. The encoder B21 works to transmit the radius value in real time. By calculating the real-time radius value and the number of turns counted by the encoder A6, the length of each turn of the facing paper 4 unwound is measured, saved and summed to obtain a more accurate used length of the facing paper 4.

[0028] In a preferred embodiment, the rack 14 drives the rotating shaft of the encoder B21 to rotate through the gear 19. The encoder B21 is electrically connected to the host computer. By setting, the actual vertical movement distance of the rack 14 when driving the encoder B21 to rotate one week is obtained, so as to obtain an accurate radius value.

[0029] In a preferred embodiment, both the vertical shaft 18 and the rack 14 are perpendicular to the ground, and the vertical shaft 18 and the rack 14 are parallel to each other. The movement track of the rack 14 is the same as that of the vertical shaft 18. In order to keep the rack 14 always in contact with the gear 19 and the transmission efficiency, a traction ring 20 can also be installed on the bracket 1. The traction ring 20 is slidably connected to the rack 14 through a slide rail to keep the sliding track of the rack 14.

[0030] In a preferred embodiment, a spring member 13 is installed at the bottom of the sleeve 17. The spring member 13 is located outside the vertical shaft 18. The spring member 13 applies an upward force to the contact wheel 16 through the sleeve 17 so that it can always keep in contact with the surface of the facing paper 4 and adjust the position according to the paper usage.

[0031] In a preferred embodiment, an adjustment assembly 2 is installed at the top of the bracket 1;

[0032] The adjustment assembly 2 is a lead screw dovetail slide. A U-shaped shaft seat is installed at the top of the lead screw dovetail slide. A rotatable roller is installed in the U-shaped shaft seat and is in contact with the reel 3. The lead screw dovetail slide is a prior art and can adjust the distance in the x and y axes. When the contact position between the contact wheel 16 and the facing paper 4 is not perpendicular and the accurate radius of the facing paper 4 is not measured, the position of the facing paper 4 is adjusted by adjusting the lead screw dovetail slide for fine adjustment.

[0033] In a preferred embodiment, the encoder A6 is connected to the reel 3 through a connector 7;

[0034] The connector 7 includes a threaded connecting rod 8, a nut 11, a slot 9 and a docking head 10. The threaded connecting rod 8 is fixed to the rotating shaft of the encoder A6. The docking head 10 is installed at one end of the reel 3. A slot 9 matching the docking head 10 is provided on the threaded connecting rod 8. The outer side of the threaded connecting rod 8 is threadedly connected with the nut 11. A positioning bolt 12 is provided on the nut 11. The connector 7 is a quick-release structure. The masking paper 4 will be replaced after use. Therefore, the reel 3 is a replaceable part. The stability of the docking is ensured by screwing the nut 11 in and out. The positioning bolt 12 also plays a certain role in fixing the nut 11 to prevent the nut 11 from unscrewing during rotation.

[0035] It should be noted that the above embodiments all belong to the same inventive concept of the utility model. The descriptions of the embodiments have their own emphases. For the parts not described in detail in individual embodiments, reference can be made to the descriptions in other embodiments.

[0036] The above embodiments only represent the implementation modes of the present utility model. The descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the utility model patent. It should be pointed out that for those of ordinary skill in the art, without departing from the inventive concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the utility model patent shall be subject to the appended claims.

Claims

1. An automatic metering device for gypsum board facing paper, comprising a main body, a bracket (1), a reel (3) and facing paper (4), the facing paper (4) being assembled outside the reel (3), characterized in that, A reel (3) is assembled on the bracket (1). The reel (3) can rotate on the bracket (1). An encoder A (6) connected to one end of the reel (3) is installed on the bracket (1), and the encoder A (6) is electrically connected to the host computer.

2. The automatic metering device for the plasterboard facing paper according to claim 1, characterized in that, A vertical shaft (18) is also installed inside the bracket (1). A sleeve (17) that can slide up and down is installed on the outside of the vertical shaft (18). A support (15) and a rack (14) are assembled on the sleeve (17). An encoder B (21) is installed inside the bracket (1), and the rotating shaft of the encoder B (21) is engaged with the rack (14) through a gear (19).

3. The automatic metering device for the gypsum board facing paper according to claim 2, wherein, The rack (14) drives the rotating shaft of the encoder B (21) to rotate through the gear (19), and the encoder B (21) is electrically connected to the host computer.

4. The automatic metering device for the plasterboard facing paper according to claim 2, wherein, A rotatable contact wheel (16) is installed on the support (15). The contact wheel (16) is in contact with the facing paper (4). During use, the facing paper (4) drives the contact wheel (16) to rotate to reduce contact friction.

5. The automatic metering device for the gypsum board facing paper according to claim 2, characterized in that, Both the vertical shaft (18) and the rack (14) are perpendicular to the ground, and the vertical shaft (18) and the rack (14) are parallel to each other.

6. An automatic metering device for the facing paper of gypsum board according to any one of claims 2-4, characterized in that, A spring member (13) is installed at the bottom of the sleeve (17), and the spring member (13) is located outside the vertical shaft (18).

7. An automatic metering device for the facing paper of gypsum board according to claim 6, characterized in that, An adjusting assembly (2) is installed at the top of the bracket (1); The adjusting assembly (2) is a lead screw dovetail slide. A U-shaped shaft seat is installed at the top of the lead screw dovetail slide. A rotatable roller installed in the U-shaped shaft seat is in contact with the reel (3).

8. The automatic metering device for the plasterboard facing paper according to claim 1, characterized in that, The encoder A (6) is connected to the reel (3) through a connector (7); The connector (7) includes a threaded connecting rod (8), a nut (11), a slot (9), and a docking head (10). The threaded connecting rod (8) is fixed to the rotating shaft of the encoder A (6). The docking head (10) is installed at one end of the reel (3). A slot (9) matching the docking head (10) is provided on the threaded connecting rod (8). The threaded connecting rod (8) is externally threadedly connected to the nut (11), and a positioning bolt (12) is provided on the nut (11).