Pack box convenient to assemble
By removable upper and lower box structures, combined with the pre-assembly and reinforced rib design of the battery cell module, the complexity of battery assembly and safety hazards are solved, and convenient and efficient battery installation and stable connection are achieved.
Patent Information
- Application Number
- CN202421991772.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing batteries are complex in assembly, unstable in structure, and have safety hazards, and require a lot of human resources and capital costs.
Adopting a detachable upper and lower box structure, the battery cell module is connected to the electrical installation board through a power interface, combined with transverse reinforcement ribs and fixing frames, to achieve pre-installation and convenient installation of the battery cell module.
Improve battery assembly efficiency, ensure the stability and safety of electrical connections, and reduce human resources and capital costs.
Smart Images

Figure CN223156185U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power-type Pack boxes, and particularly relates to a Pack box convenient for assembly. Background Art
[0002] At present, the batteries on the market have a relatively complex structure and great assembly difficulty. When assembling the batteries, it is necessary to install battery cells, and all electrical components need to be assembled inside the box. It is impossible to install them in separate processes. Moreover, due to the large number of electrical components during the assembly process, the wire harnesses and wire terminals may be squeezed, which poses a great hidden danger, and the wiring is numerous, requiring a large amount of human resources and capital costs.
[0003] The invention patent with the publication number of CN110416459A discloses a multi-module combined PACK box body. In this invention patent, a base, a middle waist, and a cover plate are provided, and the internal space of the middle waist is divided into several accommodation grooves by partition plates. An accommodation cavity is also provided on the base, and the corresponding accommodation grooves and accommodation boxes communicate with each other up and down. The manufacturing process of this invention is simple and it has good heat dissipation at the same time. However, the structure of this installation method is not very stable and has great potential safety hazards.
[0004] Therefore, it is very necessary to develop a Pack box with a stable structure, convenient for assembly and stable structure, which can not only ensure that the Pack box is easy to install, but also ensure its stable and safe structure. Content of the Utility Model
[0005] Aiming at the deficiencies existing in the prior art, the utility model aims to provide a Pack box with a stable structure, convenient installation, and safety and reliability.
[0006] To achieve the above object, the utility model provides a Pack box convenient for assembly, which includes a detachable upper box body and a lower box body. An electrical installation plate is arranged between the upper box body and the lower box body. The electrical installation plate is fixedly installed on the upper box body. The lower box body is equipped with a battery cell module, and the battery cell module is connected to the electrical components on the electrical installation plate through a power interface and a collection interface respectively.
[0007] Based on the above, the utility model sets the detachable upper box body and lower box body structure. When installing the battery cell module, it is only necessary to connect the power interface and the collection interface to the electrical components of the electrical installation plate. Each process can be pre-assembled in advance, and there is no need for complex disassembly and assembly every time, making the installation of the battery cell module more convenient and efficient. It not only improves the installation efficiency but also ensures the product quality.
[0008] Further, one side of the upper box body is provided with a switch, a communication port, a circular meter, an antenna, a charging interface, and a discharging interface connected to the electrical installation plate.
[0009] Based on the above, the discharge interface, charging interface, switch, communication port, meter, and antenna are installed on the upper box body. Combining the detachable structure of the upper box body and the lower box body, it does not affect the stability of the overall electrical connection of the Pack box when the battery is disassembled.
[0010] Furthermore, transverse reinforcing ribs are provided on the four sides of the internal space of the lower box body.
[0011] Based on the above, the transverse reinforcing ribs play a role in strengthening the structure of the lower box body, improving the stability of the Pack box.
[0012] Furthermore, a fixing frame is fixedly installed inside the lower box body, and the fixing frame is used to fixedly install the battery cell module.
[0013] Based on the above, while the fixing frame is used to fixedly install the battery cell module, it can also strengthen the structure of the lower box body of the Pack box, making the installation structure inside the lower box body more stable and reliable.
[0014] Furthermore, the battery cell module is formed by welding a number of battery cells through aluminum sheets using a laser welding device. The battery cell module includes a first battery cell module, a second battery cell module, and a third battery cell module. Battery cell module fixing end plates are provided on both sides of the first battery cell module, the second battery cell module, and the third battery cell module, and the battery cell module fixing end plates are fixedly installed on the fixing frame through bolts.
[0015] Based on the above, disassembling the battery cell module into three parts facilitates the installation and disassembly of the battery cell module. At the same time, the battery template is fixedly installed inside the lower box body using the fixing frame.
[0016] Furthermore, an insulating Mylar sheet is provided below the electrical installation board.
[0017] Based on the above, the insulating property of the insulating Mylar sheet makes the electronic components safer during use, improving the safety of the product.
[0018] Furthermore, the upper box body is provided with a maintenance cover, and lifting rings are also provided on the surface of the upper box body.
[0019] Based on the above, when a fault occurs in the Pack box, the maintenance cover can be opened to repair the upper box body. When the Pack box needs to be lifted, the Pack box is lifted to the installation position for installation using the lifting rings.
[0020] To more clearly elaborate the above features of the present utility model and the purposes to be achieved, the following further describes the present utility model in conjunction with the accompanying drawings and specific embodiments. Description of the Drawings
[0021] Figure 1 : is the perspective view of the present utility model;
[0022] Figure 2 : is the schematic diagram of the internal structure of the present utility model;
[0023] Figure 3 : is the schematic diagram of the structure of the battery cell module;
[0024] Figure 4 : is the schematic diagram of the structure of the lower box body.
[0025] Explanation of the reference numerals in the drawings: 1 upper box body; 11 switch; 12 communication port; 13 round meter; 14 antenna; 15 lifting ring; 16 charging interface; 17 discharging interface; 18 fixed mounting plate; 2 lower box body; 21 transverse reinforcing rib; 22 fixing bracket; 3 electrical mounting plate; 31 insulating mylar sheet; 4 battery cell module; 41 first battery cell module; 42 second battery cell module; 43 third battery cell module; 44 fixed end plate of the battery cell module; 45 battery cell; 46 aluminum sheet; 5 maintenance cover. Detailed implementation manners
[0026] In order to more clearly illustrate the above features of the present utility model and the purposes to be achieved, the following further describes the present utility model in combination with the accompanying drawings and specific embodiments.
[0027] As Figures 1 to 4 shown, a Pack box that is convenient for assembly includes a detachable upper box body 1 and a lower box body 2. An electrical mounting plate 3 is provided between the upper box body 1 and the lower box body 2. The electrical mounting plate 3 is installed below the upper box body 1, and an insulating mylar sheet 31 is provided below the electrical mounting plate 3. The lower box body 2 is provided with a battery cell module 4 formed by welding a plurality of battery cells 45 through aluminum sheets 46 using a laser welding device. The battery cell module 4 includes a first battery cell module 41, a second battery cell module 42, and a third battery cell module 43. The battery cell module 4 is connected to the electrical components on the electrical mounting plate 3 through a power interface and a collection interface, so that the power systems of the upper box body 1 and the lower box body 2 are connected.
[0028] One side of the upper box body 1 is provided with a switch 11, a communication port 12, a round meter 13, an antenna 14, a charging interface 16, and a discharging interface 17. Combining the detachable structures of the upper box body 1 and the lower box body 2 makes it not affect the stability of the overall electrical connection of the Pack box when disassembling and assembling the battery. Transverse reinforcing ribs 21 and fixing brackets 22 for strengthening the lower box body 2 are provided on the four sides of the internal space of the lower box body 2. The transverse reinforcing ribs 21 are used to strengthen and fix the internal space structure of the lower box body 2, and the fixing brackets 22 are used to fixedly install the fixed end plate 44 of the battery cell module.
[0029] The specific implementation manner of this embodiment is as follows: A plurality of battery cells 45 are welded by an aluminum sheet 46 using a laser welding device to form the first battery cell module 41, the second battery cell module 42, and the third battery cell module 43, and battery cell module fixing plates 44 are provided on both sides thereof. Subsequently, the battery cell module 4 is placed into the lower box body 2, and the battery cell module fixing plates 44 are fixedly installed on the fixing frame 22. The devices of the upper box body 1 are installed in advance. By directly connecting the power interfaces and acquisition interfaces of the battery cell module 4 to the electrical components on the electrical installation board 3, the electrical energy system connection between the upper and lower box bodies 2 can be achieved. Subsequently, the upper and lower box bodies 2 are fixedly connected using screws. When installing the Pack box, the Pack box is hoisted to the required installation position using the lifting rings 15, and then fixedly installed through the fixed installation plates 18 provided on both outer sides of the upper box body 1, and finally the fixed installation and replacement of the Pack box are completed.
[0030] In summary, the design of the structure of the present utility model provides a pre-installation process for battery assembly, reduces the risk of installation, and improves the assembly efficiency.
[0031] The above are only the optimal solution embodiments of the present utility model and are not used to limit the present utility model. Various modifications or substitutions made by those skilled in the art to the present utility model without departing from the essence and protection scope of the present utility model should also be within the protection scope of the present utility model.
Claims
1. A Pack box that is convenient for assembly, characterized in that, It includes a detachable upper box body (1) and a lower box body (2). An electrical installation board (3) is arranged between the upper box body (1) and the lower box body (2). The electrical installation board (3) is fixedly installed on the upper box body (1). A battery cell module (4) is assembled in the lower box body (2). The battery cell module (4) is connected to electrical components on the electrical installation board (3) through a power interface and a collection interface respectively.
2. The convenient-to-assemble Pack box according to claim 1, characterized in that: On one side of the upper box body (1), there are a switch (11), a communication port (12), a round meter (13), an antenna (14), a charging interface (16) and a discharging interface (17) connected to the electrical installation board (3).
3. A Pack box that is easy to assemble according to claim 1, characterized in that: Horizontal reinforcing ribs (21) are arranged on both sides of the inner space of the lower box body (2).
4. A Pack box that is easy to assemble according to claim 1, wherein: A fixing frame (22) is fixedly installed in the lower box body (2), and the fixing frame (22) is used to fixedly install the battery cell module (4).
5. A Pack box that is easy to assemble according to claim 1, characterized in that: The battery cell module (4) is formed by welding a plurality of battery cells (45) with aluminum sheets (46) using a laser welding device. The battery cell module (4) includes a first battery cell module (41), a second battery cell module (42) and a third battery cell module (43). Battery cell module fixing end plates (44) are arranged on both sides of the first battery cell module (41), the second battery cell module (42) and the third battery cell module (43), and the battery cell module fixing end plates (44) are fixedly installed on the fixing frame (22) through bolts.
6. A Pack box that is convenient for assembly according to claim 1, characterized in that: An insulating mylar sheet (31) is arranged below the electrical installation board (3).
7. A Pack box facilitating assembly according to claim 1, characterized in that: The upper box body (1) is provided with a maintenance cover (5) and a lifting ring (15), and the lifting rings (15) are distributed on the edge of the upper surface of the upper box body (1).
Citation Information
Patent Citations
Multi-module combined PACK box
CN110416459A