Battery module and hoisting component thereof

Through the coordinated design of special-shaped sheet metal parts and end plates, the problems of unsolid assembly and difficulty in lifting of the battery module are solved, and the effects of stable lifting, space saving and convenient operation are achieved.

CN223156195UActive Publication Date: 2025-07-25SHENZHEN EENOVANCE ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421674280.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-01-05
Filing Date
2024-07-15
Publication Date
2025-07-25
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing battery modules are not firm during assembly, have large combination gaps and simple and rough lifting structure, which leads to difficult assembly, large space occupied, unsightly appearance, and easy deformity of components at the hook.

Method used

Special-shaped sheet metal parts are used as the lifting member, threaded holes are provided on the outer side of the end plate, and the through holes of the special-shaped sheet metal parts are tightened and assembled with screws to form a product module, and a stable lifting is achieved through the lifting holes of the first flange and bent parts, combining the second lifting hole and the installation hole to meet different lifting needs, narrowing gaps and saving space.

Benefits of technology

It realizes stable lifting of the battery module, reduces assembly gaps, saves chassis space, simplifies lifting operations, and improves assembly convenience and aesthetics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of power batteries, and provides a battery module and a hoisting component thereof, the battery module comprises an end plate, a plurality of groups of threaded holes are symmetrically formed in the outer side surface of the end plate, the hoisting component is a special-shaped sheet metal part, and through holes corresponding to the threaded holes are formed in the special-shaped sheet metal part. The plurality of battery modules are fastened and assembled by screws through matching of the through holes and the threaded holes to form a product module; a first flange is formed on the special-shaped sheet metal part, bent parts are formed at the two ends of the first flange, each bent part comprises a first folded edge, and a first hoisting hole is formed in each first folded edge and used for hoisting a product module. The battery modules are matched with the special-shaped sheet metal parts for fastening and assembling, and the special-shaped sheet metal parts play a role in fixing and combining, so that gaps among the battery modules are reduced; by applying the special-shaped sheet metal part, the product module can be conveniently hoisted into the case, the space of the case can be better saved, the battery module can be more stably hoisted into the case, and the battery module is more convenient to disassemble and use.
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Description

Technical Field

[0001] The utility model belongs to the technical field of power batteries, and particularly relates to a battery module and a hoisting member thereof. Background Art

[0002] A battery module generally consists of a steel strip, a CCS component (bus bar, sampling line), a terminal block, an end plate, a PC insulating paper, an EPDM foam, a plastic steel strip, a heating film and a battery cell.

[0003] At present, when multiple battery modules are assembled into a product, there are problems of insecure assembly and large combination gaps; and the hoisting structures of existing product modules mostly adopt the form of a lifting ring, which is relatively simple and rough. When the product module is assembled into a box body, hoisting is difficult. It not only has an unattractive appearance and occupies a large space, but also the components at the hook will be deformed due to uneven force.

[0004] Therefore, a battery module and a hoisting member thereof are provided to solve the above problems. Summary of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides a battery module and a hoisting member thereof. The battery module includes an end plate, and a plurality of groups of threaded holes are symmetrically arranged on the outer side surface of the end plate. The hoisting member is a special-shaped sheet metal part, and through holes corresponding to the threaded holes are formed in the special-shaped sheet metal part. A plurality of the battery modules are tightly assembled by screws through the cooperation of the through holes and the threaded holes to form a product module;

[0006] The special-shaped sheet metal part forms a first flanging, and bending parts are formed at both ends of the first flanging. The bending part includes a first folding edge, and a first hoisting hole is arranged on the first folding edge. The first hoisting hole is used for hoisting the product module.

[0007] Optionally, second hoisting holes are arranged on both sides of the end plate, and the second hoisting holes are grooved in the middle of both sides of the end plate. The second hoisting holes are used for hoisting the battery module or the product module.

[0008] Optionally, a first mounting hole is arranged on the first flanging, and the first mounting hole is used for cooperating with the box body for installation.

[0009] Optionally, the bending part further includes a second folding edge, and a second mounting hole is arranged on the second folding edge. The second mounting hole is used for cooperating with the protective cover for installation.

[0010] Optionally, the special-shaped sheet metal part further forms a second flanging, the second flanging is opposite to the first flanging in direction, and the second flanging is inserted into the lower part of the end plate.

[0011] Optionally, the first flanging is provided with an opening groove for routing of the battery module.

[0012] Optionally, the end plate is provided with a mounting groove for cooperating with the steel strip for installation.

[0013] Optionally, the special-shaped sheet metal part is integrally formed by stamping.

[0014] Optionally, the end plate is provided with a receiving groove for cooperating with the terminal block for installation.

[0015] Optionally, the second flanging is provided with an avoidance groove for opening the second lifting hole.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] For the battery module and its lifting member provided by the present utility model, a plurality of groups of threaded holes are symmetrically arranged on the outer side surface of the end plate, the lifting member is a special-shaped sheet metal part, through holes corresponding to the threaded holes are formed in the special-shaped sheet metal part, and a plurality of battery modules are tightly assembled by screws through the cooperation of the through holes and the threaded holes to form a product module; the special-shaped sheet metal part forms a first flanging, both ends of the first flanging form bending parts, the bending parts include first folding edges, and first lifting holes are arranged on the first folding edges for lifting the product module. The battery module is tightly assembled in cooperation with the special-shaped sheet metal part, and the special-shaped sheet metal part plays a role in fixing and combining, reducing the gap between the battery modules; the application of the special-shaped sheet metal part can facilitate the lifting of the product module into the chassis, better save the space of the chassis, and can lift the battery module more stably into the chassis, which is more convenient in disassembly and use. Description of the Drawings

[0018] Figure 1 It is an exploded schematic view of the product module;

[0019] Figure 2 It is a three-dimensional schematic view of the product module;

[0020] Figure 3 It is a three-dimensional schematic view of the battery module;

[0021] Figure 4 It is a three-dimensional schematic view of the special-shaped sheet metal part;

[0022] Figure 5 It is a three-dimensional schematic view of the end plate.

[0023] Illustration:

[0024] 1. Special-shaped sheet metal part; 2. Product module; 3. Battery module; 4. End plate; 5. Terminal block; 6. Steel strip; 7. Electric core; 8. Threaded hole; 9. Through hole; 10. First flanging; 11. Second flanging;

[0025] 12. First hem; 13. Second hem; 14. First lifting hole; 15. Second mounting hole; 16. Second lifting hole; 17. First mounting hole; 18. Opening groove; 19. Mounting groove; 20. Accommodating groove;

[0026] 21. Avoidance groove. Detailed implementation manner

[0027] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0028] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0029] In addition, in the description of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and can also be the communication inside two elements. It can be a wireless connection or a wired connection. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0030] In addition, the technical features involved in different embodiments of the present utility model described subsequently can be combined with each other as long as they do not conflict with each other.

[0031] Such as Figures 1-5, an embodiment of the present utility model provides a hoisting member for use in the assembly and installation of a battery module 3, which can facilitate the hoisting of the product module 2 into the chassis, better save the chassis space, and more firmly hoist the battery module 3 into the chassis, making it more convenient during disassembly and use. The hoisting member is a special-shaped sheet metal part 1 formed by integral stamping. The battery module 3 is tightly assembled through the special-shaped sheet metal part 1, and the special-shaped sheet metal part 1 plays a role in fixing and combining, reducing the gap between the battery modules 3. Specifically, the battery module 3 is usually assembled from a steel strip 6 (metal steel strip, plastic-steel strip), a CCS component (bus bar, sampling line), a terminal block 5, an end plate 4, a PC insulating paper, an EPDM foam, a heating film, and battery cells 7, etc. A number of groups of threaded holes 8 are symmetrically arranged on the outer side surface of the end plate 4, and through holes 9 corresponding to the threaded holes 8 are opened on the front surface of the special-shaped sheet metal part 1. When multiple battery modules 3 are assembled, they are limited by the cooperation of the through holes 9 and the threaded holes 8, and then screwed and fastened to form the product module 2. The special-shaped sheet metal part 1 makes the gap between the assembled battery modules 3 smaller and the modules closer to each other, thereby reducing the assembly volume of the assembled modules and saving the assembly space of the chassis.

[0032] Furthermore, the special-shaped sheet metal part 1 is formed with a first flanging 10 and a second flanging 11 respectively located on the upper and lower sides. The directions of the first flanging 10 and the second flanging 11 are opposite, and both the first flanging 10 and the second flanging 11 are perpendicular to the front plane of the special-shaped sheet metal part 1. The first flanging 10 is used for hoisting the battery module 3 to facilitate the assembly of the module into the interior of the chassis; the second flanging 11 is inserted into the lower part of the end plate 4, so that the second flanging 11 can lift the battery module 3 during hoisting, increasing the strength. Specifically, both ends of the first flanging 10 are formed with bending parts, and the bending parts include a first folding edge 12 and a second folding edge 13 that are continuously bent. The first folding edge 12 and the second folding edge 13 form an L-shaped structure, and the first folding edge 12 is perpendicular to the plane where the first flanging 10 is located. Symmetric first hoisting holes 14 are provided on the first folding edge 12. The first hoisting holes 14 are rectangular holes, and the first hoisting holes 14 are used for hoisting the product module 2. That is, at least two battery modules 3 are assembled through the special-shaped sheet metal part 1 to form the product module 2, and then the hook of the hoisting tool is hung on the first hoisting holes 14 to directly hoist the product module 2 into the chassis, thus completing the assembly. The application of the special-shaped sheet metal part 1 is different from the assembly method in the form of a lifting ring. It does not require the configuration of special hoisting tools and does not require too many hoisting operation steps. The hoisting operation is simpler and more convenient, not only saving the box space but also saving labor and time costs. Preferably, symmetric second mounting holes 15 are provided on the second folding edge 13, and the second mounting holes 15 are used for cooperating with the installation of a protective cover. The protective cover is made of PVC material. When the battery module 3 is assembled into the chassis, a protective cover usually needs to be installed on the upper surface of the product module 2 to prevent the box from contacting the conductive end of the battery cell 7 and causing a short circuit, and at the same time, it can protect the battery module 3 from external force impact.

[0033] Further, in this embodiment, symmetric second lifting holes 16 are also provided on both sides of the end plate 4. The second lifting holes 16 are grooved in the middle of both sides of the end plate 4. The second lifting holes 16 can be used to lift the battery module 3 or the product module 2. That is, when lifting the battery module 3, it is lifted through the second lifting holes 16; when the product module 2 is assembled, it can be lifted through the first lifting holes 14 of the special-shaped sheet metal part 1 or through the second lifting holes 16, and the two lifting methods can be selectively applied as appropriate. When applying the second lifting holes 16 for lifting, the lifting hook can be directly hung on the groove in the middle for lifting; or the lifting bolt can be passed through the second lifting holes 16, and a locking nut is arranged on the groove in the middle to lock the bolt, so as to carry out lifting, and the lifting does not occupy space. The setting of the second lifting holes 16 neither affects the overall appearance nor occupies space, and can also enable the lifting module to have diversified choices.

[0034] Further, in this embodiment, the first flanging 10 is provided with first mounting holes 17 for cooperating with the box body for installation. The product module 2 is fixedly installed inside the box body through the first mounting holes 17. Preferably, an opening groove 18 is arranged at the middle position of the first flanging 10. The opening groove 18 is used for the wire routing of the battery module 3, and the wires of the battery module 3 can be passed through the opening groove 18, which is convenient for assembly.

[0035] Further, in this embodiment, two shallower mounting grooves 19 are arranged on the outer side surface of the end plate 4. The mounting grooves 19 are used for cooperating with the steel belt 6 for installation. The mounting grooves 19 can catch the steel belt 6 to prevent the steel belt 6 from running off and falling off. Preferably, two accommodating grooves 20 are also provided on the end plate 4. The accommodating grooves 20 are used for cooperating with the terminal block 5 for installation. The terminal block 5 is used for assembling conductive terminals to realize the electrical energy output or charging of the battery module 3.

[0036] Further, in this embodiment, an avoidance groove 21 is arranged at the middle position of the second flanging 11. The avoidance groove 21 is used to open the second lifting holes 16, so as to ensure that the second lifting holes 16 located in the middle of the product module 2 can also be applied when necessary, improving the reliability of the module.

[0037] The above embodiments are only the preferred embodiments of the present invention, and the scope of protection of the present invention cannot be limited by this. Any non-substantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of protection required by the present invention.

Claims

1. A battery module and its lifting member, the battery module includes an end plate, characterized in that, A number of groups of threaded holes are symmetrically arranged on the outer side surface of the end plate. The hoisting member is a special-shaped sheet metal part, and through holes corresponding to the threaded holes are formed in the special-shaped sheet metal part. A plurality of the battery modules are tightly assembled by screws through the cooperation of the through holes and the threaded holes to form a product module; The special-shaped sheet metal part forms a first flanging, and bending parts are formed at both ends of the first flanging. The bending part includes a first folded edge, and a first hoisting hole is arranged on the first folded edge. The first hoisting hole is used for hoisting the product module.

2. The battery module and its hoisting member according to claim 1, characterized in that, Second hoisting holes are arranged on both sides of the end plate. The second hoisting holes are grooved in the middle of both sides of the end plate. The second hoisting holes are used for hoisting the battery module or the product module.

3. The battery module and its hoisting member according to claim 1, characterized in that, A first mounting hole is arranged on the first flanging, and the first mounting hole is used for mounting in cooperation with the box body.

4. The battery module and its hoisting member according to claim 1, characterized in that, The bending part further includes a second folded edge, and a second mounting hole is arranged on the second folded edge. The second mounting hole is used for mounting in cooperation with the protective cover.

5. The battery module and its lifting member according to claim 1, characterized in that, The special-shaped sheet metal part further forms a second flanging, and the direction of the second flanging is opposite to that of the first flanging. The second flanging is inserted into the lower part of the end plate.

6. The battery module and its hoisting member according to claim 1, characterized in that, An opening groove is arranged on the first flanging, and the opening groove is used for the battery module to route wires.

7. The battery module and its lifting member according to claim 1, characterized in that, An installation groove is arranged on the end plate, and the installation groove is used for mounting in cooperation with the steel strip.

8. The battery module and its hoisting member according to claim 1, characterized in that, The special-shaped sheet metal part is integrally formed by stamping.

9. The battery module and its hoisting member according to claim 1, characterized in that A receiving groove is arranged on the end plate, and the receiving groove is used for mounting in cooperation with the terminal block.

10. The battery module and its hoisting member according to claim 5, characterized in that, An avoidance groove is arranged on the second flanging, and the avoidance groove is used for opening the second hoisting hole.