TPO roof photovoltaic support screw cable-stayed support
Through the design of the cable-stayed support structure, the combination of the upper rod, the pull-up rod, the large pull-up ring and the fastener is solved, and the stability and displacement of the TPO roof photovoltaic bracket at high time is improved, achieving the safety and stability of the photovoltaic array.
Patent Information
- Application Number
- CN202422309713.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-06-14
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-23
AI Technical Summary
When TPO roof photovoltaic brackets are high, the stability of the photovoltaic array is reduced and large displacements are generated. The prior art is difficult to effectively limit the displacement of the brackets and improve stability.
The cable-stayed support structure is adopted, including an upper pull rod, a pull rod, a large pull ring, a basket bolt, a small pull ring and a fastener. It is threaded connection and bolt fastener to form a stable ring structure, which converts the external force load into a tension force to limit the array displacement.
It improves the safety and stability of photovoltaic arrays, shortens the installation period, leaves operation and maintenance space, and is suitable for diversified roofing forms.
Smart Images

Figure CN223157014U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of distributed photovoltaics, and particularly relates to a screw diagonal tension support for a TPO roof photovoltaic bracket, which is applicable to the construction of TPO roof brackets in the distributed photovoltaic field. Background Art
[0002] With the advancement of the "dual carbon goal", more and more enterprises have responded to the call, making the distributed photovoltaic industry enter a stage of rapid development. However, due to the diversity of enterprise production, the roof forms have also become diversified. Among them, TPO (thermoplastic polyolefin) waterproof coiled materials are increasingly used for factory building roofs due to their excellent waterproofness, weather resistance, high elasticity, and durability. When designing a photovoltaic bracket on this basis, in order to prevent the photovoltaic bracket from "conflicting" with the original lightning protection and grounding system on the roof, and at the same time to reserve space for later roof maintenance and photovoltaic operation and maintenance, it is necessary to leave enough space between the photovoltaic bracket and the roof during design. However, due to the particularity of the TPO roof photovoltaic bracket, when the bracket is too high, the stability of the photovoltaic array will be greatly reduced and large displacements will occur. Therefore, there is an urgent need to solve a diagonal tension support structure that can limit the displacement of the bracket and improve the overall stability of the photovoltaic array. Summary of the Utility Model
[0003] Aiming at the problems such as the reduction of the stability of the photovoltaic array and large displacements when the TPO roof photovoltaic bracket is high, the utility model provides a screw diagonal tension support for a TPO roof photovoltaic bracket.
[0004] The utility model adopts the following technical solutions:
[0005] A screw diagonal tension support for a TPO roof photovoltaic bracket, the diagonal tension support includes an upper pull rod, a lower pull rod, a large pull ring, a turnbuckle, a small pull ring, and a buckle. One end of the upper pull rod and one end of the lower pull rod are respectively provided with a section of thread, and the large pull rings are respectively arranged at the non-threaded ends of the upper pull rod and the lower pull rod; the threads of the upper pull rod and the lower pull rod are respectively threadedly connected with both ends of the turnbuckle; the small pull ring is fixedly connected to one end of the buckle, and the small pull ring passes through the large pull ring; the buckle is fastened to the threaded section of the photovoltaic bracket screw through a bolt matching its fastening hole.
[0006] Preferably, the buckle includes a first buckle piece and a second buckle piece arranged symmetrically. After the first buckle piece and the second buckle piece are buckled, a cavity for hoop-shaped clamping the threaded section of the photovoltaic bracket screw is formed. Fastening holes are respectively arranged on the ear plates at both ends of the first buckle piece and the second buckle piece. The first buckle piece and the second buckle piece are fastened to the threaded section of the photovoltaic bracket screw through bolts matching the fastening holes at both ends of the first buckle piece and the second buckle piece.
[0007] Preferably, the small pull rings are respectively fixed to one ends of the first and second snap pieces, and the large pull ring forms a loop structure after passing through the small pull rings on the first and second snap pieces in sequence.
[0008] Preferably, wire segments are provided on the inner sides of the first and second snap pieces, and the wire segments correspond to the threaded segments of the photovoltaic support screw.
[0009] Preferably, the small pull ring is fixedly welded to one end of the snap member, and the large pull ring is fixedly welded to the non-threaded ends of the upper pull rod and the lower pull rod.
[0010] The technical solution of the present utility model has the following advantages:
[0011] The diagonal bracing provided by the present utility model is prefabricated in the factory and bolt-connected members are used on site, which can greatly shorten the on-site installation period; the present utility model can increase the support height according to requirements, leaving enough space for the original lightning protection and grounding system on the roof and the later operation and maintenance of the roof and distributed photovoltaic system; the present utility model can convert the horizontal load of the overall photovoltaic array under external force into the tension of the pull rod support, greatly limiting the horizontal displacement of the array and improving the safety and stability of the photovoltaic array. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the specific embodiments of the present utility model, the drawings required for use in the specific embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0013] Figure 1 is the overall schematic diagram of the diagonal bracing provided by the present utility model;
[0014] Figure 2 is Figure 1 the connection schematic diagram of the snap piece 6 and the small pull ring 5 in
[0015] Figure 3 is Figure 1 the connection schematic diagram of the snap member 6 with the large pull ring 3, the upper pull rod 1 and the lower pull rod 2 in
[0016] Figure 4 is the installation schematic diagram of the upper snap member 6 provided by the present utility model;
[0017] Figure 5 is the installation schematic diagram of the lower snap member 6 provided by the present utility model;
[0018] Figure 6 is Figure 1Schematic diagram of the turnbuckle 4 connecting the upper tie rod 1 and the lower tie rod 2 in it.
[0019] The markings in the figure are as follows:
[0020] 1 - Upper tie rod; 2 - Lower tie rod; 3 - Large pull ring; 4 - Turnbuckle; 5 - Small pull ring; 6 - Buckle part, 61 - First buckle piece, 62 - Second buckle piece; 7 - Photovoltaic bracket screw.
[0021] a - Thread; b - Fastening hole; c - Threaded section. Specific implementation mode
[0022] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0025] As Figure 1 、 Figure 2 and Figure 3 shown, the present invention provides a TPO roof photovoltaic bracket screw diagonal bracing. The diagonal bracing includes an upper tie rod 1, a lower tie rod 2, a large pull ring 3, a turnbuckle 4, a small pull ring 5 and a buckle part 6. One end of the upper tie rod 1 and one end of the lower tie rod 2 are respectively provided with a section of thread a, and the large pull rings 3 are respectively arranged at the non-threaded ends of the upper tie rod 1 and the lower tie rod 2; As Figure 6As shown, the threads a of the upper tie rod 1 and the lower tie rod 2 are respectively threadedly connected to both ends of the turnbuckle 4. The small pull ring 5 is fixedly connected to one end of the buckle member 6. The small pull ring 5 passes through the large pull ring 3, and the buckle member 6 is fixedly connected to the threaded section of the photovoltaic support screw 7 through a fastening bolt. At the same time, the small pull ring 5 has a notch (not shown in the figure), and the width of the notch matches the width of the end plate of the buckle member 6. As Figure 2 shown, preferably, the buckle member 6 includes a first buckle piece 61 and a second buckle piece 62 that are symmetrically arranged. After the first buckle piece 61 and the second buckle piece 62 are buckled, a cavity for surrounding the photovoltaic support screw 7 is formed. Fastening holes b are respectively provided on the end ear plates of the first buckle piece 61 and the second buckle piece 62. The inner diameter dimension of the fastening holes b matches that of the fastening bolt. By passing the fastening bolt through the fastening holes b on the end ear plates of the first buckle piece 61 and the second buckle piece 62 respectively, the buckle member 6 is hoop-mounted on the threaded section of the photovoltaic support screw 7, and the diameter of the adopted fastening bolt needs to match the diameter of the fastening hole b. Preferably, the small pull ring 5 is fixedly welded to one end of the buckle member 6, and the large pull ring 3 is fixedly welded to the non-threaded ends of the upper tie rod 1 and the lower tie rod 2.
[0026] In the present utility model, two small pull rings are provided at one end of each buckle member. One small pull ring 5 is respectively fixed at the same end of the first buckle piece 61 and the second buckle piece 62, so that the two small pull rings are arranged in parallel, and the two small pull rings 5 respectively pass through the same large pull ring 3 to form a loop, making the entire inclined pull support more stable.
[0027] In order to fix the buckle member more firmly on the photovoltaic support screw 7, as Figure 2 shown, thread segments c are provided on the inner side surfaces of the first buckle piece 61 and the second buckle piece 62. When the first buckle piece 61 and the second buckle piece 62 are buckled, the thread segments formed inside the buckle member correspond to the threaded section on the photovoltaic support screw 7, thereby further enhancing the connection between the buckle member 6 and the photovoltaic support screw 7, as Figure 4 and Figure 5 shown.
[0028] In the present utility model, the first buckle piece 61 and the second buckle piece 62 in one buckle member 6 are sleeved on the exposed threaded section on the upper side of one photovoltaic support screw, while the other buckle member is sleeved on the exposed threaded section on the lower side of the adjacent photovoltaic support screw. At the ear plate positions of each buckle piece, after passing a bolt through the corresponding fastening hole b, the first buckle piece and the second buckle piece are fastened. The fastening bolt needs to match the size of the fastening hole on the buckle piece ear plate; after the buckle member is installed on the photovoltaic support screw, the upper tie rod and the lower tie rod are tensioned with the turnbuckle 4.
[0029] By connecting (pre-fabricating) the large pull ring, buckle piece, small pull ring and pull rod, and then using two bolts to fix one end of the buckle on the upper side of the screw of the photovoltaic support, and similarly fixing the other end of the buckle on the lower side of the screw of the adjacent photovoltaic support. By adjusting the lengths of the upper pull rod and the lower pull rod, it can be applicable to various screw spans. Then, use the turnbuckle in the middle to tighten the two side pull rods to achieve the effect of lateral pull rod support, which greatly improves the overall stability and safety of the photovoltaic support. At the same time, the utility model can convert the horizontal load of the overall photovoltaic array under the action of external force into the tensile force of the pull rod support, greatly limiting the horizontal displacement of the array and improving the safety and stability of the photovoltaic array.
[0030] The parts not described in this utility model are applicable to the prior art.
[0031] Obviously, the above embodiments are merely examples given for clear illustration and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or variations can be made based on the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or variations derived therefrom are still within the protection scope of this utility model.
Claims
1. A screw diagonal bracing for a TPO roof photovoltaic support, characterized in that, The stay cable support includes an upper tie rod (1), a lower tie rod (2), a large pull ring (3), a turnbuckle (4), a small pull ring (5) and a buckle member (6). One end of the upper tie rod (1) and one end of the lower tie rod (2) are respectively provided with a threaded section (a). The large pull ring (3) is respectively arranged at the non-threaded ends of the upper tie rod (1) and the lower tie rod (2). The threaded sections (a) of the upper tie rod (1) and the lower tie rod (2) are respectively threadedly connected to both ends of the turnbuckle (4). The small pull ring (5) is fixedly connected to one end of the buckle member (6), and the small pull ring (5) passes through the large pull ring (3). The buckle member (6) is fastened to the threaded section of the photovoltaic support screw (7) by a bolt matching the fastening hole (b) on it.
2. The TPO roof photovoltaic support screw diagonal bracing according to claim 1, characterized in that, The buckle member (6) includes a first buckle piece (61) and a second buckle piece (62) which are symmetrically arranged. After the first buckle piece (61) and the second buckle piece (62) are buckled, a cavity for hoop-fastening the threaded section of the photovoltaic support screw (7) is formed. Fastening holes (b) are respectively provided on the ear plates at both ends of the first buckle piece (61) and the second buckle piece (62). The first buckle piece (61) and the second buckle piece (62) are fastened to the threaded section of the photovoltaic support screw (7) by bolts matching the fastening holes (b) at both ends of the first buckle piece (61) and the second buckle piece (62).
3. The TPO roof photovoltaic support screw cable-stayed support according to claim 2, characterized in that, The small pull ring (5) is respectively fixed to one end of the first buckle piece (61) and the second buckle piece (62). The large pull ring (3) passes through the small pull rings (5) on the first buckle piece (61) and the second buckle piece (62) in sequence to form a loop structure.
4. The TPO roof photovoltaic support screw diagonal bracing according to claim 3, characterized in that, Threaded sections (c) are provided on the inner side surfaces of the first buckle piece (61) and the second buckle piece (62), and the threaded sections (c) correspond to the threaded section of the photovoltaic support screw (7).
5. The TPO roof photovoltaic support screw diagonal bracing according to any one of claims 1-4, characterized in that The small pull ring (5) is fixedly welded to one end of the buckle member (6), and the large pull ring (3) is fixedly welded to the non-threaded ends of the upper tie rod (1) and the lower tie rod (2).