Front stopper processing machine
Through the design of vibration conveying and cylinder lifting rod alignment chain belt, the problem of chain belt misalignment in traditional front code processing machines is solved, the product quality and aesthetics are improved, and the yield rate is improved.
Patent Information
- Application Number
- CN202422221713.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-11
AI Technical Summary
After the traditional front code processing machine is formed, the front codes on the chain belts on both sides will be distributed in a staggered manner, resulting in poor product quality and poor aesthetics, which makes it difficult to meet customer needs.
The front code processing machine design includes a vibrating disc, cylinder, lifting rod and limiting plate. The front code is conveyed by vibrating and aligning the chain belts with the cylinder lifting rod, combining cleaning and drying structures to ensure the alignment and cleaning of the front codes.
It improves product quality and aesthetics, improves yield, reduces production losses, and meets customer needs.
Smart Images
Figure CN223157993U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial production, in particular to a front code processing machine. Background Art
[0002] A zipper is a common mechanical device used for quickly opening and closing clothes and bags. It consists of a series of chain links and a slider. The chain links are interlocked by teeth to form a continuous chain. When the slider is pulled upward, the buckle of the zipper fastener meshes with the chain tape through the teeth, separating the two chain tapes to open the zipper. When the slider is pushed downward, the buckle of the buckle re-meshes with the teeth of the chain tape, closing the two chain tapes and closing the zipper. The front code used to fix the zipper and ensure its firm connection with the chain tape plays an important role in the production of zippers.
[0003] The front code of the zipper is an important part of the zipper structure. It is located at the open end of the zipper. Its main function is to fix the starting position of the zipper and ensure that the zipper will not fall off during use. It is made of metal and plastic in various shapes and is fixed to the zipper tape by means of sewing, riveting, and welding. The design and material of the front code can increase the aesthetics of the zipper and improve the overall grade of the product, playing an important role in the overall performance and appearance of the zipper. Selecting the appropriate type and material of the front code can significantly improve the use experience of the zipper and the overall quality of the product.
[0004] When traditional front code processing machines are processing, most of them install the front code close to the chain teeth. After forming, the front codes on both sides of the chain tape will be distributed in a high-low staggered manner, resulting in poor product quality, poor aesthetics, and difficulty in meeting customer requirements. Summary of the Utility Model
[0005] To make up for the above deficiencies, the utility model provides a front code processing machine, aiming to improve the problem that the front codes on both sides of the chain tape will be distributed in a high-low staggered manner after forming in the traditional front code processing machine in the prior art, resulting in poor product quality.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme: A front code processing machine, including a bottom plate, a vibrating disk is fixedly connected to the top of the bottom plate, a hollow protective shell is fixedly connected to the rear side of the top of the bottom plate, a feeding chain is fixedly connected to the inner wall of the vibrating disk, a cylinder one is fixedly connected to the top of the inner wall of the hollow protective shell, a cylinder two is fixedly connected to the right side of the hollow protective shell, a limiting plate is fixedly connected to the middle of the right side of the hollow protective shell, a lifting rod is fixedly connected to the output end of the cylinder two, a limiting groove is opened near the edge of the right side of the hollow protective shell, a limiting block is slidably connected to the inner wall of the limiting groove, a discharge port is opened at the rear side of the hollow protective shell, and a cleaning structure is fixedly connected to the rear side of the top of the bottom plate.
[0007] Through the above technical solution: The function of the limit plate is to limit the movement range of the lifting rod to ensure that it works within a safe and predetermined area. The lifting rod can move up and down as needed to calibrate the position of the chain. The function of the vibrating disk is to promote the orderly arrangement and transportation of materials through vibration.
[0008] As a further description of the above technical solution:
[0009] The cleaning structure includes a sewage tank, the bottom of the sewage tank is fixedly connected to the top of the bottom plate, a cleaning liquid tank is fixedly connected to the rear side of the bottom plate near the edge, a water pump is connected to the top of the cleaning liquid tank, the output end of the water pump is connected to a circular pipe, a plurality of cleaning holes are formed in the inner wall of the circular pipe, a filter plate is fixedly connected to the bottom of the inner wall of the vibrating disk, a fixing frame is fixedly connected to the middle of the bottom plate, a plurality of air holes are formed in the inner wall of the fixing frame, and a blower is fixedly connected to the top of the fixing frame.
[0010] Through the above technical solution: The filter plate is to prevent the front code from being washed away with the water flow. The function of the blower is to provide air flow for the air holes to dry the front code. The cleaning holes are evenly distributed to ensure the uniformity of the cleaning effect. The sewage tank can collect the sewage after cleaning for unified filtration and discharge to prevent environmental pollution.
[0011] As a further description of the above technical solution:
[0012] A guide shaft is fixedly connected to the left side of the fixing frame, and the outer wall of the circular pipe is fixedly connected to the top end of the vibrating disk.
[0013] Through the above technical solution: The guide shaft can guide the chain to prevent it from shifting.
[0014] As a further description of the above technical solution:
[0015] A controller is fixedly connected to the left side of the hollow protective shell, and the controller is electrically connected to the water pump and the first cylinder respectively.
[0016] Through the above technical solution: The controller is the core component of the whole device. It is responsible for coordinating and controlling the working states of each component to ensure the normal operation of the whole device.
[0017] As a further description of the above technical solution:
[0018] A nameplate is fixedly connected to the left side of the bottom plate, and a support frame is fixedly connected to the rear side of the bottom plate near the edge.
[0019] Through the above technical solution: The model, production date, and manufacturer-related information of the device will be marked on the nameplate to facilitate users to identify and understand the basic situation of the device.
[0020] As a further description of the above technical solution:
[0021] A second dust-proof plug is threadedly connected to the front side of the sewage tank, and a first dust-proof plug is threadedly connected to the top of the cleaning liquid tank.
[0022] Through the above technical solution: The first dust-proof plug is to prevent external dust from entering the interior of the cleaning liquid tank and ensure the purity of the cleaning liquid.
[0023] As a further description of the above technical solution:
[0024] An asynchronous motor is fixedly connected to the top of the support frame, and a winding shaft is fixedly connected to the output end of the asynchronous motor.
[0025] Through the above technical solution: The winding shaft can complete the function of winding materials under the drive of the asynchronous motor.
[0026] As a further description of the above technical solution:
[0027] Screws are threadedly connected to the four corners of the bottom plate, and an anti-slip pad is fixedly connected to the bottom of the bottom plate.
[0028] Through the above technical solution: The anti-slip pad can provide additional friction to ensure that the machine remains stable in various working environments.
[0029] The utility model has the following beneficial effects:
[0030] 1. In the utility model, by starting the vibrating disk, the front code is transported into the hollow protective shell, and the chain is also pulled into the hollow protective shell. Then, by starting the second cylinder, the lifting rod is lifted upward, so as to squeeze with the limiting plate to deform one of the middle chain belts. At the same time, the other chain belt remains in place, achieving the alignment of the front codes of the two chain belts, improving the product quality and aesthetics, and meeting the needs of customers.
[0031] 2. In the utility model, by starting the water pump, the cleaning liquid is pumped from the cleaning liquid tank into the circular pipe and then sprayed out from the cleaning holes, sprayed into the vibrating disk to clean the front code and then flows into the sewage tank from the filter plate. Then, by starting the filter plate, the front code on the feeding chain passing through the fixing frame is dried through the air holes, achieving the purpose of cleaning the front code, improving the product quality, increasing the finished product rate, and reducing the production loss. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 is the front three-dimensional view of the front code processing machine proposed by the utility model;
[0033] Figure 2 is the side view of the front code processing machine proposed by the utility model;
[0034] Figure 3 For Figure 2 the enlarged view of position A;
[0035] Figure 4 is the top view of the front code processing machine proposed by the present utility model;
[0036] Figure 5 is the partial structural schematic diagram of the front code processing machine proposed by the present utility model.
[0037] Legend:
[0038] 1. Bottom plate; 2. Cleaning structure; 201. Fixed frame; 202. Air holes; 203. Water pump; 204. Sewage tank; 205. Blower; 206. Filter plate; 207. Cleaning holes; 208. Cleaning liquid tank; 209. Circular pipe; 3. Cylinder 1; 4. Feeding chain; 5. Lifting rod; 6. Limiting block; 7. Limiting plate; 8. Limiting groove; 9. Cylinder 2; 10. Guide shaft; 11. Vibration plate; 12. Nameplate; 13. Discharge port; 14. Support frame; 15. Asynchronous motor; 16. Reel shaft; 17. Dust plug 1; 18. Anti-slip pad; 19. Screw; 20. Dust plug 2; 21. Controller; 22. Hollow protective shell. Specific embodiments
[0039] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.
[0040] Please refer to the attached Figure 1 - attached Figure 3 , an embodiment provided by the present utility model: a front code processing machine, including a bottom plate 1, a vibration plate 11 is fixedly connected to the top of the bottom plate 1, a hollow protective shell 22 is fixedly connected to the rear side of the top of the bottom plate 1, a feeding chain 4 is fixedly connected to the inner wall of the vibration plate 11, a cylinder 1 3 is fixedly connected to the top of the inner wall of the hollow protective shell 22, a cylinder 2 9 is fixedly connected to the right side of the hollow protective shell 22, a limiting plate 7 is fixedly connected to the middle of the right side of the hollow protective shell 22, a lifting rod 5 is fixedly connected to the output end of the cylinder 2 9, a limiting groove 8 is opened near the edge of the right side of the hollow protective shell 22, a limiting block 6 is slidably connected to the inner wall of the limiting groove 8, a discharge port 13 is opened at the rear side of the hollow protective shell 22, a cleaning structure 2 is fixedly connected to the rear side of the top of the bottom plate 1, screws 19 are threadedly connected to the four corners of the bottom plate 1, and an anti-slip pad 18 is fixedly connected to the bottom of the bottom plate 1;
[0041] Specifically, the anti-slip mat 18 can provide additional friction to ensure the stability of the machine in various working environments, thereby improving production efficiency and safety. The screw 19 can firmly fix each component to prevent the machine from loosening or shifting during operation. The discharge port 13 is used to discharge the processed materials from the machine to ensure the smoothness of the production process. The function of the limit plate 7 is to limit the movement range of the lifting rod 5 to ensure its operation within a safe and predetermined area. The lifting rod 5 can move up and down as needed to achieve the calibration of the chain position. The function of the vibrating disk 11 is to promote the orderly arrangement and transportation of materials through vibration. The feeding chain 4 is responsible for transporting the materials from the central position of the vibrating disk 11 to the designated position to ensure the continuous supply of materials.
[0042] Please refer to the attached Figure 3 - attached Figure 5 , the cleaning structure 2 includes a sewage tank 204, the bottom of the sewage tank 204 is fixedly connected to the top of the bottom plate 1, a cleaning liquid tank 208 is fixedly connected to the rear side of the bottom plate 1 near the edge, a water pump 203 is communicated with the top of the cleaning liquid tank 208, the output end of the water pump 203 is communicated with a circular pipe 209, a plurality of cleaning holes 207 are formed in the inner wall of the circular pipe 209, a filter plate 206 is fixedly connected to the bottom of the inner wall of the vibrating disk 11, a fixing frame 201 is fixedly connected to the middle of the bottom plate 1, a plurality of air holes 202 are formed in the inner wall of the fixing frame 201, a blower 205 is fixedly connected to the top of the fixing frame 201, a dust-proof plug two 20 is threadedly connected to the front side of the sewage tank 204, and a dust-proof plug one 17 is threadedly connected to the top of the cleaning liquid tank 208;
[0043] Specifically, the filter plate 206 is to prevent the front code from being washed away with the water flow to prevent the subsequent cleaning device from being blocked. The function of the blower 205 is to provide air flow to the air holes 202 to dry the front code. The function of the dust-proof plug two 20 is to prevent the sewage in the sewage tank 204 from flowing out, and the sewage in it can be discharged by pulling out the dust-proof plug two 20. The dust-proof plug one 17 is to prevent external dust from entering the cleaning liquid tank 208 to ensure the purity of the cleaning liquid. The cleaning holes 207 are evenly distributed to ensure the uniformity of the cleaning effect. The sewage tank 204 can collect the sewage after cleaning for unified filtration and discharge to prevent environmental pollution. The cleaning liquid tank 208s can store a certain amount of cleaning liquid.
[0044] Please refer to the attached Figure 2 - attached Figure 4, on the left side of the fixing frame 201, a guiding shaft 10 is fixedly connected. The outer wall of the circular tube 209 is fixedly connected to the top of the vibrating disk 11. On the left side of the hollow protective shell 22, a controller 21 is fixedly connected. The controller 21 is electrically connected to the water pump 203 and the first cylinder 3 respectively. On the left side of the bottom plate 1, a nameplate 12 is fixedly connected. Near the edge at the rear side of the bottom plate 1, a support frame 14 is fixedly connected. At the top of the support frame 14, an asynchronous motor 15 is fixedly connected. The output end of the asynchronous motor 15 is fixedly connected to a winding shaft 16;
[0045] Specifically, the controller 21 is the core component of the entire device. It is responsible for coordinating and controlling the working states of various components to ensure the normal operation of the entire device. Through precise control of the water pump 203 and the first cylinder 3, the normal operation and function realization of the device are guaranteed. The nameplate 12 will mark the model, production date, and manufacturer-related information of the device to facilitate users to identify and understand the basic situation of the device. The winding shaft 16 can complete the function of winding materials under the drive of the asynchronous motor 15. The support frame 14 can effectively support and stabilize the asynchronous motor 15. The guiding shaft 10 can guide the chain to prevent it from deviating. The fixation of the circular tube 209 and the vibrating disk 11 enables the cleaning of the materials inside it. The model of the asynchronous motor 15 is YE2-160L-4, and the model of the water pump 203 is IS80-65-160.
[0046] Working principle: When processing the front code, first place it in the vibrating disk 11, and then pull the chain belt through the guiding shaft 10 and out from the discharge port 13 inside the hollow protective shell 22. Subsequently, start the vibrating disk 11 to transport the front code from the feeding chain 4 into the hollow protective shell 22. Start the second cylinder 9 to pull the lifting rod 5 upward, so that the limiting block 6 can slide upward along the limiting groove 8, thereby deforming one of the chain belts for lifting control. At the same time, the position of the other chain belt remains unchanged, so that the positions for installing the front code on the two chain belts are symmetrical. At any time, start the first cylinder 3 to install and squeeze the front code on the chain belt, and start the support frame 14 to drive the winding shaft 16 to rotate, thereby winding up the finished product;
[0047] When placing the front code in the vibrating disk 11, start the water pump 203 to pump the cleaning liquid from the cleaning liquid tank 208 into the circular tube 209, and then spray it on the front code from the cleaning holes 207 for cleaning, and then it flows down from the filter plate 206 and enters the sewage tank 204. The front code after cleaning enters the fixing frame 201 through the feeding chain 4, and start the blower 205 to blow air from the air holes 202 to the front code for drying.
[0048] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. Front code processing machine, including a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with a vibrating disk (11). The rear side of the top of the bottom plate (1) is fixedly connected with a hollow protective shell (22). The inner wall of the vibrating disk (11) is fixedly connected with a feeding chain (4). The top of the inner wall of the hollow protective shell (22) is fixedly connected with a cylinder one (3). The right side of the hollow protective shell (22) is fixedly connected with a cylinder two (9). The middle part of the right side of the hollow protective shell (22) is fixedly connected with a limiting plate (7). The output end of the cylinder two (9) is fixedly connected with a lifting rod (5). A limiting groove (8) is opened near the edge on the right side of the hollow protective shell (22). The inner wall of the limiting groove (8) is slidably connected with a limiting block (6). The rear side of the hollow protective shell (22) is provided with a discharge port (13). The rear side of the top of the bottom plate (1) is fixedly connected with a cleaning structure (2).
2. The pre-code processing machine according to claim 1, characterized in that: The cleaning structure (2) includes a sewage tank (204). The bottom of the sewage tank (204) is fixedly connected with the top of the bottom plate (1). A cleaning liquid tank (208) is fixedly connected near the edge at the rear side of the bottom plate (1). The top of the cleaning liquid tank (208) is communicated with a water pump (203). The output end of the water pump (203) is communicated with a circular pipe (209). A plurality of cleaning holes (207) are opened on the inner walls of the circular pipe (209). The bottom of the inner wall of the vibrating disk (11) is fixedly connected with a filter plate (206). A fixing frame (201) is fixedly connected to the middle of the bottom plate (1). A plurality of air holes (202) are opened on the inner walls of the fixing frame (201). A blower (205) is fixedly connected to the top of the fixing frame (201).
3. The pre-code processing machine according to claim 2, characterized in that: A guiding shaft (10) is fixedly connected to the left side of the fixing frame (201). The outer wall of the circular pipe (209) is fixedly connected with the top end of the vibrating disk (11).
4. The pre-code processing machine according to claim 1, characterized in that: A controller (21) is fixedly connected to the left side of the hollow protective shell (22). The controller (21) is electrically connected to the water pump (203) and the cylinder one (3) respectively.
5. The pre-code processing machine according to claim 1, characterized in that: A nameplate (12) is fixedly connected to the left side of the bottom plate (1). A support frame (14) is fixedly connected near the edge at the rear side of the bottom plate (1).
6. The pre-code processing machine according to claim 2, characterized in that: A dust-proof plug two (20) is threadedly connected to the front side of the sewage tank (204). A dust-proof plug one (17) is threadedly connected to the top of the cleaning liquid tank (208).
7. The pre-code processing machine according to claim 5, characterized in that: An asynchronous motor (15) is fixedly connected to the top of the support frame (14). The output end of the asynchronous motor (15) is fixedly connected with a winding shaft (16).
8. The pre-code processing machine according to claim 1, wherein: Screws (19) are threadedly connected to the four corners of the bottom plate (1). An anti-slip pad (18) is fixedly connected to the bottom of the bottom plate (1).