Waste recycling device with screening function

By designing a waste recycling and reuse device with screening function, using the drop impact force of concrete blocks and the vibration screen driven by the transmission shaft, the problems of inability to screen and resource waste in the existing technology are solved, and efficient recycling and environmentally friendly screening are achieved.

CN223159327UActive Publication Date: 2025-07-29CHONGQING JUCHENG CONCRETE CO LTD
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Patent Information

Application Number
CN202421823126.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-29
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

Existing concrete reuse equipment cannot be screened according to the size of the fragments and requires additional vibrating equipment and conveyor belts, resulting in high costs.

Method used

A waste recycling and reuse device with screening function was designed. The drop impact force of the concrete block drives the filter frame to vibrate for preliminary screening, and the secondary screening is driven by the power of the transmission shaft and the rotor, saving additional power components, and automatically slides down to the storage box with the inclined filter frame to reduce resource consumption.

Benefits of technology

It realizes efficient screening and recycling of concrete blocks, reduces resource consumption and costs, while reducing dust pollution, protecting the environment and user health.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223159327U_ABST
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Abstract

The utility model relates to the technical field of concrete recycling, and discloses a waste recycling device with a screening function, which comprises a crushing mechanism, a spraying mechanism, a screening mechanism and a storage box, the crushing mechanism comprises a shell, two crushing rollers, a transmission shaft, two first fixing blocks, two rotating wheels, two gears and a supporting base, the spraying mechanism comprises four first water pipes, a water pump, a plurality of second fixing blocks and two third fixing blocks, the screening mechanism comprises a support, the support is divided into three layers, and a first filtering frame and a second filtering frame are rotationally arranged on the uppermost layer and the middle layer of the support respectively. When the device is used, smashed concrete can be screened through the first filter frame and the second filter frame, the concrete with the proper size can be conveniently recycled and reused, resource consumption is reduced, in addition, no other power assembly is used when the two filter frames operate again, and cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete recycling, in particular to a waste recycling and reuse device with a screening function. Background Art

[0002] In the prior art, concrete recycling equipment usually uses a crusher to directly use the waste concrete blocks after crushing them, and cannot screen according to the size of the concrete fragments. In addition, the recycling equipment with a screen mechanism also needs to install additional vibration equipment and conveyor belt equipment, which is not conducive to cost saving. Therefore, this application provides a waste recycling and reuse device with a screening function to solve the problems raised in the above background art. Summary of the Utility Model

[0003] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a waste recycling and reuse device with a screening function is proposed. When the device is in use, the impact force of the falling crushed concrete blocks drives the first filter frame to vibrate, and the concrete fragments are screened for the first time. The screened concrete blocks will fall into the second filter frame. When the transmission shaft rotates, the belt drives the runner to rotate. There are two protrusions on the runner, which drive the second filter frame to vibrate up and down during rotation for secondary screening. The screened concrete blocks will slide into the storage box for reuse.

[0004] To achieve the above purpose, the utility model provides the following technical solutions: A waste recycling and reuse device with a screening function, including a crushing mechanism, a spraying mechanism, a screening mechanism and a storage box. The crushing mechanism includes a housing, two crushing rollers, a transmission shaft, two first fixing blocks, two runners, two gears and a support base. The spraying mechanism includes four first water pipes, a water pump, a plurality of second fixing blocks and two third fixing blocks;

[0005] The screening mechanism includes a bracket, which is divided into three layers. The first filter frame and the second filter frame are respectively rotatably arranged on the uppermost layer and the middle layer of the bracket. A support plate is fixedly arranged on the upper side of the rear end of the first filter frame, and two springs are fixedly arranged on the upper end of the support plate. Convex blocks are fixedly arranged on the upper ends of both sides of the rear end of the second filter frame. A storage frame is slidably arranged inside the lowermost layer of the bracket, and a handle is fixedly arranged on the rear end of the storage frame. The two springs are fixedly connected to the lower end of the housing;

[0006] Through the above technical solution, when the device is in use, the concrete blocks are crushed by the crushing mechanism. The crushed concrete blocks will fall inside the first filter frame. Since the rear end of the first filter frame is connected to the lower end of the housing by a spring, the impact force generated when the concrete blocks fall can drive the first filter frame to vibrate, filtering the concrete blocks. In addition, when the motor drives the transmission shaft to rotate, the transmission shaft drives the rotating shaft to rotate through the belt. When the rotating shaft rotates, the protrusions on both sides will drive the second fixed frame to vibrate up and down for secondary filtration, realizing the recycling of concrete and reducing resource consumption.

[0007] Further, the housing is fixedly arranged at the top of the bracket. Two crushing rollers are rotatably arranged inside the housing. Two gears are respectively fixedly arranged on one side of the two crushing rollers. The transmission shaft is fixedly arranged inside one of the two crushing rollers. The upper end of the support base is fixedly provided with a motor, and the transmission shaft is fixedly arranged at the output end of the motor.

[0008] Through the above technical solution, the motor drives the transmission shaft to rotate, the transmission shaft drives one crushing roller and the gear to rotate, the gear drives the other gear to rotate, and the other gear drives the crushing roller to rotate, realizing the crushing work of the concrete blocks.

[0009] Further, two first fixing blocks are respectively fixedly arranged on both sides of the middle layer of the bracket. Two rotating wheels are respectively rotatably arranged on the opposite sides of the two first fixing blocks. Belts are connected between the two ends of the transmission shaft and the two rotating wheels.

[0010] Through the above technical solution, through the belt, it is beneficial to drive the rotating wheel to rotate by using the power of the transmission shaft.

[0011] Further, a fixing plate is fixedly arranged in the middle layer at the rear end of the bracket, and the water pump is fixedly arranged on the upper end of the fixing plate.

[0012] Through the above technical solution, through the fixing plate, it is beneficial to install the water pump. Through the water pump, it is beneficial to convey water into the T-shaped pipe.

[0013] Further, four first water pipes are grouped in pairs. On the opposite sides of the two groups of first water pipes, a plurality of spray heads are respectively fixedly arranged. The two groups of first water pipes are fixedly arranged on both sides inside the bracket through a plurality of second fixing blocks. Inside both of the two third fixing blocks, second water pipes are fixedly arranged. The two groups of first water pipes are respectively connected to the front ends of the two second water pipes. A T-shaped water pipe is connected between the two second water pipes, and the T-shaped water pipe is connected to the output end of the water pump.

[0014] Through the above technical solution: it is beneficial to spray water on the first filter frame and the second filter frame from two directions simultaneously, reducing the dust generated by the falling of the concrete blocks and avoiding environmental pollution.

[0015] Further, both the first filter frame and the second filter frame have a certain inclination angle. The front end of the first filter frame is slightly longer than that of the second filter frame, and no filter holes are provided in the extended part of the first filter frame.

[0016] Through the above technical solution: Since both filter frames have a certain inclination angle, the screened concrete blocks will automatically slide into the storage bin, eliminating the need for a conveyor belt and saving costs.

[0017] Further, two storage bins are provided, and the heights of the two storage bins are not equal.

[0018] Through the above technical solution, it is beneficial to load the screened concrete blocks and facilitate transportation.

[0019] The utility model has the following beneficial effects:

[0020] 1. The waste recycling and reuse device with a screening function proposed by the utility model. When in use, the rear end of the first filter frame is connected to the lower end of the housing by a spring. The impact force generated by the falling concrete blocks can be utilized to vibrate the first filter frame for filtering the concrete blocks. The belt drives the rotation of the rotating shaft using the power of the transmission shaft, and the two protrusions of the rotating wheel drive the second filter frame to vibrate up and down for filtering the concrete blocks, realizing the screening and recycling work of the concrete blocks, achieving resource reuse, reducing resource consumption, and moreover, when the first filter frame and the second filter frame are operating, no additional power components need to be installed, saving costs. In addition, since the first filter frame and the second filter frame have a certain inclination angle, the screened concrete blocks will automatically enter the storage bin, eliminating the need for a conveyor belt and being beneficial to cost savings.

[0021] 2. The waste recycling and reuse device with a screening function proposed by the utility model. When in use, the spraying mechanism can spray water into the first filter frame and the second filter frame to reduce dust generation, reduce pollution to the surrounding environment, protect the health of the user's respiratory system, and avoid inhaling a large amount of dust. In addition, through the storage bin, the filtered concrete slag can also be collected for convenient reuse. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic diagram of the utility model;

[0023] Figure 2 is a schematic diagram of the utility model;

[0024] Figure 3 is a schematic diagram of the utility model;

[0025] Figure 4Schematic diagram of the present utility model;

[0026] Figure 5 It is a schematic diagram of the spraying mechanism in the present utility model.

[0027] Legend description:

[0028] 1. Crushing mechanism; 2. Spraying mechanism; 3. Screening mechanism; 4. Storage bin; 101. Outer shell; 102. Roller crusher; 103. Belt; 104. First fixing block; 105. Runner; 106. Gear; 107. Transmission shaft; 108. Motor; 109. Support base; 201. First water pipe; 202. Second fixing block; 203. Nozzle; 204. Second water pipe; 205. Third fixing block; 206. T-shaped water pipe; 207. Water pump; 301. First filter frame; 302. Bracket; 303. Support plate; 304. Spring; 305. Convex block; 306. Second filter frame; 307. Fixed plate; 308. Storage frame; 309. Handle. Specific implementation manner

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Refer to Figures 1-5 , the waste recycling and reuse device with screening function provided by the present utility model includes a crushing mechanism 1, a spraying mechanism 2, a screening mechanism 3 and a storage bin 4. The crushing mechanism 1 includes an outer shell 101, two crushing rollers 102, a transmission shaft 107, two first fixing blocks 104, two runners 105, two gears 106 and a support base 109. The spraying mechanism 2 includes four first water pipes 201, a water pump 207, multiple second fixing blocks 202 and two third fixing blocks 205;

[0031] The screening mechanism 3 includes a bracket 302. The bracket 302 is divided into three layers. The upper layer and the middle layer of the bracket 302 are respectively rotatably provided with a first filter frame 301 and a second filter frame 306. The upper side of the rear end of the first filter frame 301 is fixedly provided with a support plate 303. The upper end of the support plate 303 is fixedly provided with two springs 304. The upper sides of both ends of the rear end of the second filter frame 306 are fixedly provided with convex blocks 305. The inner part of the lowest layer of the bracket 302 is slidably provided with a storage frame 308. The rear end of the storage frame 308 is fixedly provided with a handle 309. The two springs 304 are fixedly connected to the lower end of the outer shell 101.

[0032] Through the first filter frame 301 and the second filter frame 306, it is beneficial to filter the crushed concrete blocks twice, screen out the concrete blocks that are conducive to recycling, save resource consumption. Through the spring 304, it is beneficial to fix the rear end of the first filter frame 301 at the lower end of the housing 101, and use the impact force generated when the concrete blocks fall to drive the first filter frame 301 to shake up and down to complete the filtering. Through the convex block 305, it is beneficial to set the second filter frame 306 at the upper end of the rotating wheel 105, and the rotation of the rotating wheel 105 drives the second filter frame 306 to vibrate up and down to complete the secondary filtering. Through the storage frame 308, it is beneficial to store the remaining cement slag for convenient subsequent reuse. Through the handle 309, it is beneficial to take out the storage frame 308

[0033] The housing 101 is fixedly arranged at the top of the bracket 302. Two crushing rollers 102 are rotatably arranged inside the housing 101. Two gears 106 are respectively fixedly arranged on one side of the two crushing rollers 102. The transmission shaft 107 is fixedly arranged inside one of the two crushing rollers 102. The motor 108 is fixedly arranged at the upper end of the support base 109. The transmission shaft 103 is fixedly arranged at the output end of the motor 108. Two first fixing blocks 104 are respectively fixedly arranged on both sides of the middle layer of the bracket 302. Two rotating wheels 105 are respectively rotatably arranged on the opposite sides of the two first fixing blocks 104. A belt 103 is connected between the two ends of the transmission shaft 107 and the two rotating wheels 105.

[0034] The motor 108 drives the transmission shaft 107 to rotate. The transmission shaft 107 drives the crushing rollers 102 and the gears 106 to rotate. The two gears 106 mesh with each other, which is beneficial to make the two crushing rollers 102 rotate towards the opposite sides simultaneously to crush the cement blocks, facilitating the subsequent screening work. Connecting the transmission shaft 107 and the rotating wheel 105 through the belt 107 is beneficial to drive the rotating wheel 105 to rotate using the power of the motor 108, and the rotating wheel 105 is beneficial to drive the second filter frame 306 to vibrate up and down to complete the filtering.

[0035] A fixing plate 307 is fixedly arranged in the middle layer at the rear end of the support 302, which is beneficial to the installation of the water pump 207. The water pump 207 is fixedly arranged at the upper end of the fixing plate 307, which is beneficial to the conveyance of water source. The four first water pipes 201 are grouped in pairs, and a plurality of nozzles 203 are fixedly arranged on the opposite sides of the two groups of first water pipes 201. The two groups of first water pipes 201 are fixedly arranged on both sides inside the support 302 through a plurality of second fixing blocks 202, which is beneficial to spraying the crushed concrete blocks to reduce dust and pollution to the surrounding environment. Second water pipes 204 are fixedly arranged inside both of the two third fixing blocks 205, which is beneficial to simultaneously introduce the water source into the four first water pipes 201. The two groups of first water pipes 201 are respectively connected to the front ends of the two second water pipes 204. A T-shaped water pipe 206 is connected between the two second water pipes 204, which is beneficial to simultaneously introduce the water source into the two second water pipes 204. The T-shaped water pipe 206 is connected to the output end of the water pump 207. Both the first filter frame 301 and the second filter frame 306 have a certain inclination angle, which is beneficial to the movement of the screened concrete fragments to the inside of the storage box 4, reducing the use of conveyor belts and saving costs. The front end of the first filter frame 301 is slightly longer than that of the second filter frame 306, avoiding the mixing of concrete fragments of two different sizes. The extended part of the first filter frame 301 is not provided with filter holes. There are two storage boxes 4, and the heights of the two storage boxes 4 are not equal, which is beneficial to separately loading the cement fragments of the first filter frame 301 and the second filter frame 306.

[0036] Working principle: When the device is in use, the motor 108 drives the transmission shaft 107 to rotate, and the transmission shaft 107 drives the gear 106 and the crushing roller to rotate, so that the concrete blocks can be crushed. After the crushing is completed, the cement blocks will first fall into the inside of the first filter frame 301. Since the rear end of the first filter frame 301 is fixedly arranged at the lower end of the outer shell 101 through the spring 304, the impact force generated when the cement blocks fall can be used to make the first filter frame 301 shake to filter the cement blocks. After filtering, the cement blocks will fall into the inside of the second filter frame 306. The rear end of the second filter frame 306 is arranged on the upper ends of the two rotating wheels 105 through the convex blocks 305 on both sides. A belt 103 is connected between the two rotating wheels 105 and the transmission shaft 107. The power of the motor 108 is used to drive the rotating wheels 105 to rotate. When the rotating wheels 105 rotate, the protrusions on both sides will drive the second filter frame 306 to lift. After the protrusions pass through the convex blocks 305, the second filter frame 306 will fall. Repeating like this, the second filter frame 306 is always kept vibrating to perform secondary filtering on the cement blocks. The filtered cement slag will fall into the inside of the storage frame 308. The spraying mechanism 2 is beneficial to spraying the cement blocks during filtering, reducing dust and pollution to the environment.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A waste recycling and reuse device with a screening function, comprising a crushing mechanism (1), a spraying mechanism (2), a screening mechanism (3) and a storage bin (4), characterized in that: The crushing mechanism (1) includes a housing (101), two crushing rollers (102), a transmission shaft (107), two first fixing blocks (104), two rotating wheels (105), two gears (106), and a support base (109). The spraying mechanism (2) includes four first water pipes (201), a water pump (207), a plurality of second fixing blocks (202), and two third fixing blocks (205). The screening mechanism (3) includes a bracket (302). The bracket (302) is divided into three layers. A first filter frame (301) and a second filter frame (306) are rotatably arranged on the uppermost layer and the middle layer of the bracket (302) respectively. A support plate (303) is fixedly arranged on the upper side of the rear end of the first filter frame (301). Two springs (304) are fixedly arranged at the upper end of the support plate (303). Convex blocks (305) are fixedly arranged at the upper ends of both sides of the rear end of the second filter frame (306). A storage frame (308) is slidably arranged inside the lowermost layer of the bracket (302). A handle (309) is fixedly arranged at the rear end of the storage frame (308). The two springs (304) are fixedly connected to the lower end of the housing (101).

2. The waste recycling and reuse device with a screening function according to claim 1, characterized in that: The housing (101) is fixedly arranged at the top of the bracket (302). The two crushing rollers (102) are rotatably arranged inside the housing (101). The two gears (106) are respectively fixedly arranged on one side of the two crushing rollers (102). The transmission shaft (107) is fixedly arranged inside one of the two crushing rollers (102). A motor (108) is fixedly arranged at the upper end of the support base (109). The transmission shaft (107) is fixedly arranged at the output end of the motor (108).

3. The waste recycling and reuse device with a screening function according to claim 1, characterized in that: The two first fixing blocks (104) are respectively fixedly arranged on both sides of the middle layer of the bracket (302). The two rotating wheels (105) are respectively rotatably arranged on the opposite sides of the two first fixing blocks (104). A belt (103) is connected between the two ends of the transmission shaft (107) and the two rotating wheels (105).

4. The waste recycling and reuse device with a screening function according to claim 1, characterized in that: A fixing plate (307) is fixedly arranged at the middle layer of the rear end of the bracket (302). The water pump (207) is fixedly arranged at the upper end of the fixing plate (307).

5. The waste recycling and reuse device with a screening function according to claim 1, characterized in that: The four first water pipes (201) are grouped in pairs. A plurality of spray heads (203) are fixedly arranged on the opposite sides of the two groups of first water pipes (201). The two groups of first water pipes (201) are fixedly arranged on both sides inside the bracket (302) through a plurality of second fixing blocks (202). Second water pipes (204) are fixedly arranged inside the two third fixing blocks (205). The two groups of first water pipes (201) are respectively connected to the front ends of the two second water pipes (204). A T-shaped water pipe (206) is connected between the two second water pipes (204). The T-shaped water pipe (206) is connected to the output end of the water pump (207).

6. The waste recycling and reuse device with a screening function according to claim 1, characterized in that: The first filter box (301) and the second filter box (306) both have a certain inclination angle. The front end of the first filter box (301) is slightly longer than that of the second filter box (306), and no filter holes are provided in the extended part of the first filter box (301).

7. The waste recycling and reuse device with a screening function according to claim 1, characterized in that: Two storage bins (4) are provided, and the heights of the two storage bins (4) are not equal.