Wood chip bin discharger device

Abstract

The utility model provides a wood chip bin discharger device. The wood chip bin discharger device is characterized by comprising a multifunctional plate, a feeding barrel, a separation space, a wood chip storage pool, a pipeline and a conveying belt. A truck pallet is replaced by a pallet special for wood chips, the pallet is a multifunctional plate, the multifunctional plate is connected with the equipment through a pipeline, the wood chips reach the interior of the feeding barrel through an output port of the multifunctional plate and the pipeline, when the wood chips reach the interior of the feeding barrel, water is sprayed firstly, and dust at the position is cleaned through a water baphics; after wood chips and impurities are cleaned by the sprinkler, the gate is opened, the wood chips and the impurities enter the next space to be a separation space, the wood chips and the impurities are separated in the separation space, the separated wood chips are isolated to the pipeline by the filter screen through gravity and finally reach the conveying belt, and wood chips directly fall into the wood chip storage pool after being filtered.

Description

Technical Field

[0001] The utility model relates to the field of chip bin discharging, in particular to a chip bin discharger device. Background Art

[0002] With the continuous progress and development of technology, after the existing trees are processed, the remaining chips can be recycled through secondary processing to avoid waste of resources.

[0003] Currently, the existing technology CN204570765U in the market is a chip bin discharger used in conjunction with a loader. The device includes a push frame component, a pin shaft, and a pin shaft fixing plate for connecting the push frame component to the loader. The push frame component includes a connection component and a push bucket component. The connection component consists of a seat plate and a connection seat fixed on the seat plate and matching the loader mounting seat. The push bucket component consists of a connecting rod and a push bucket. The connection component and the push bucket component are fixedly connected, and the pin shaft matches the through hole of the connection seat.

[0004] After the truck is transported to a certain position, it needs to be transported by a trailer, which is time-consuming and laborious. The existing technology uses a loader in combination, but after the chips are transported and carried, manual processing and classification are required. The existing CN204570765U device only achieves the handling function and requires manual classification again. This kind of discharging device is relatively traditional, but for a large warehouse, the chips are not easy to handle and clean, and the chips cannot be fully utilized. Summary of the Invention

[0005] According to the above technical problems, the utility model provides a chip bin discharger device, which is characterized by including a cavity, a multi-functional plate, a feeding bucket, a gate, a separation space, a sawdust storage pool, a detachable pipeline device, a suction pump, and a conveyor belt. The multi-functional plate is a detachable cargo plate. When the truck needs to unload goods, the multi-functional plate is set on the chip bin truck. When the truck arrives at the factory and needs to unload goods, the original cargo plate is removed, and the multi-functional plate is inserted into the side wall of the truck, which is more convenient for outputting chips into the feeding bucket. The multi-functional plate includes a cargo plate, an output port, and a pipeline. An output port is opened on the side wall of the cargo plate, a pipeline is arranged on the side wall of the output port, and the output port is connected to the pipeline in a snap-fastening manner.

[0006] The multi-functional plate is set in the chip bin truck. When the truck needs to be disassembled, it is more convenient and fast to replace it with the multi-functional plate of the present invention for unloading, and it can be accurately poured into the feeding pool.

[0007] The interior of the cavity contains a feeding bucket and a separation space. The feeding bucket and the separation space are separated into two spaces by a gate. The feeding bucket is arranged above the separation space. The separation space is arranged above the wood chip storage pool. The separation space and the wood chip storage pool are connected by a support column. A pipeline is connected to the side wall of the separation space. A small suction pump is arranged in the middle of the pipeline. A conveyor belt is arranged on the side of the cavity. A pipeline is arranged on the side wall of the separation space inside the cavity, and the wood chips fall onto the conveyor belt through the pipeline.

[0008] The feeding bucket includes a sprinkler and a feeding pool. Two sprinklers are arranged on the inner wall of the feeding bucket. The sprinkler is composed of a transmission shaft, a centrifugal self-priming water pump, a spraying assembly, a nozzle, a connecting accessory, a water tank body, a pipeline, a pipe groove, a valve, and a sprinkler body. The transmission shaft penetrates through the center of the sprinkler body. The transmission shaft is arranged below the valve. The transmission shaft and the valve are connected by an embedding method. The transmission shaft is arranged on the side wall of the connecting accessory. The transmission shaft and the connecting accessory are connected by a welding method. The connecting accessory is arranged below the spraying organization. The connecting accessory and the spraying organization are connected by a snap-fastening method. The transmission shaft is arranged in front of the water tank body. The transmission shaft and the water tank body are connected by a welding method. Pipe grooves are respectively arranged on the side wall of the water tank body. A centrifugal suction pump is arranged below the water tank body.

[0009] The gate is composed of an open orifice, a gate leaf, a support walking part, a main rail, a guide rail, a hinge seat, a bottom sill, a handle, and a gate body. An open orifice is arranged on the side wall of the main rail. A handle is arranged at the topmost end of the main rail. The handle is connected by a screw inside the main rail. The main rail penetrates through the center of the entire gate body. A support walking part and a guide rail are respectively arranged on both sides of the main rail. The main rail is connected to the guide rail and the support walking part by a magnetic attraction method. Magnets are respectively arranged above the guide rail and the support walking part. A hinge seat is arranged below the main rail. The main rail and the hinge seat are connected by a snap-fastening method. A gate leaf is arranged on the side wall of the hinge seat. The hinge seat and the gate leaf are connected by a welding method. A bottom sill is arranged below the gate leaf. The gate leaf and the bottom sill are connected by a welding method.

[0010] The support walking part is a structure composed of a bearing, a guide rail, a support part body, and a base. The bearing is at the center of the support part body. The bearing is connected to the guide rail and the base by a screw method. The bearing is arranged at the center of the guide rail and the base.

[0011] The separation space consists of a separation tank, a fan, a filter screen, and a pipe opening. Inside the separation tank, there are a pipe opening and a fan. The fan is embedded above the side wall of the separation tank. There is an opening on the lower inclined side wall of the separation tank as the pipe opening, which is located below the fan. A filter screen is installed inside the separation tank. The filter screen is embedded inside the separation tank in a sloping manner, with the lower end close to the pipe opening.

[0012] The filter screen is convex on one side and concave on the other side. This structural design not only prevents wood chips from falling into the lower layer of the wood chip storage space but also allows wood chips to pass through easily. When the wood chips pass through the convex shape, the resistance is increased to prevent the wood chips from falling into the storage space. The concave shape is set at the pipe entrance. If wood chips are scattered at the pipe entrance, they will directly fall into the wood chip storage space according to the combination of gravity and the concave filter screen.

[0013] The detachable pipe device consists of a hose, a button, a buckle, and a pipe connector. Above the hose, there are a button and a buckle, with the buckle above the button. The hose is connected through the button and the buckle. At the opening and the tail end of the hose, there are pipe connectors. The hose is connected to the pipe connectors by welding. The button is a rectangular cover structure set on the hose.

[0014] The suction pump consists of a pump body, a driver, a pump head, a driving piston, and an air storage tank. The pump head is set at the top of the pump body, and the pump body is connected to the pump head by a nut. The driver is set on the side of the driving piston, and the driver and the driving piston are connected by an electric circuit. The driving piston is set on the side of the air storage tank, and the driving piston and the air storage tank are connected by a hose. There is a driver inside the pump body, and the pump body and the driver are connected by an electric circuit to operate and work for each component.

[0015] The conveyor belt consists of a conveyor belt body, a motor, a reducer, a roller, a bracket, a conveyor belt, a counterweight, and a planetary gear. At both ends of the conveyor belt body, there are brackets, which are the support plates of the conveyor belt body. The brackets are set below the motor to support the conveyor belt body. The brackets and the motor are connected by a motor bracket. The motor is set above the counterweight machine. The counterweight is set above the reducer, and the counterweight and the reducer are connected by an electric circuit pipeline. The counterweight machine can adjust the weight to accelerate and decelerate. In the middle position above the bracket, there is a conveyor belt, and the conveyor belt is connected to the bracket by a shaft. Inside the roller, there is a planetary gear, and the planetary gear rotates and is connected to the roller through an axis. The sun gear is the center point of the gear, and planetary gears are set around the sun gear. When the sun gear starts to operate, the magnetic force drives the planetary gears to rotate together. There are ports outside the sun gear and the planetary gears, and there are sawteeth and a gear ring on the outermost circle of the device.

[0016] The beneficial effects of the present utility model are as follows:

[0017] This application replaces the traditional handling and manual cleaning, combines the two, saves more time and effort. The invention uses a conveyor belt to replace the problem of secondary handling of wood chips. In this invention, it is also possible to clean and separate without manual labor. After being separated by the equipment of this invention, it directly enters the conveyor belt for processing.

[0018] The component is set as a planetary gear which can adjust the speed. An ordinary fixed-axis gear can only rotate around its own axis of rotation. The axis of rotation of the planetary gear also rotates around the axis of other gears with the planet carrier. The combination of planetary gears is similar to the planets in the solar system orbiting around the sun. The planetary gear has three "ports", namely the sun gear, the planet carrier, and the ring gear. These three ports can all input or output torque and rotational speed. By different definitions of the three "ports", functions such as differential, speed increase and decrease, and reverse can be achieved. While an ordinary gear transmission system only has two ports. The internal layout of the planetary gear has small losses, and power splitting can be carried out when transmitting power, so it has a very good efficiency level. The planetary gear has several planets bearing the load, so it has the advantages of high load and large transmission ratio. The contact area of the planetary gear is large, and it is always meshed, with small wear, low noise, high motion accuracy and reliability, and a long service life. Setting the planetary gear in this equipment can adjust the operating speed according to the actual situation.

[0019] The component of the sprinkler is a structure composed of a side and rear protection, a power take-off, a drive shaft, a centrifugal self-priming pump, a spraying assembly, a nozzle, connecting accessories, a water tank body, pipes, two side pipe grooves, and various valves. The advantage of setting the sprinkler component inside the feeding bucket is that when the wood chips are poured into the feeding bucket, the wood chips contain dust and wood chips, which is not conducive to the recycling of wood chips. After setting the sprinkler, the dust and wood chips are removed to a certain extent, and the weight of the wood chips can be increased here, so as to better separate impurities in the next separation space. The original traditional method required manual classification and treatment, and now the problem of manual classification and treatment has been solved, which is more convenient and fast.

[0020] The component of the fan is a structure composed of an electric motor, a mesh cover, blades, a timer, a gear shift switch, an auxiliary support mechanism, and a support disc. Setting the fan in this equipment is to classify the wood chips and wood dust when they reach the separation space. The weight of the wood dust is much smaller than that of the wood chips. When it enters the separation space, the wind force of the fan makes the wood dust reach the leftmost space, and the wood chips naturally fall downward according to the principle of gravity and enter the conveyor belt through the pipeline.

[0021] The component is provided with a filter screen having a concave-convex structure. To prevent wood chips from falling into the wood chip space, the filter screen can block the wood chips, while the wood chips will enter the wood chip storage space through the gaps of the filter screen. The filter screen is set in a slope shape, with the lower end close to the pipeline and the other side at a higher position, so that the wood chips slide into the pipeline by the principle of gravity and then enter the conveyor belt.

[0022] The component is provided with an air suction pump having a structure composed of a pump body, a driver, a pump head, a driving piston, and an air storage tank. The air suction pump is arranged inside the pipeline. The setting of the air suction pump is to increase the air flow speed, suck the wood chips to the lower part as much as possible, and the combination of suction force and gravity greatly increases the transportation speed of the wood chips. To a certain extent, it solves the problem that the wood chips are easily stuck inside the pipeline. Brief Description of the Drawings

[0023] Figure 1 It is a schematic diagram of the overall structure of a wood chip bin unloading device of the present utility model;

[0024] Figure 2 It is a top view of the air suction pump of a wood chip bin unloading device of the present utility model;

[0025] Figure 3 It is a side view of the air suction pump of a wood chip bin unloading device of the present utility model;

[0026] Figure 4 It is an axonometric view of the air suction pump of a wood chip bin unloading device of the present utility model;

[0027] Figure 5 It is a front view of the gate of a wood chip bin unloading device of the present utility model;

[0028] Figure 6 It is an overall view of the detachable pipeline device of a wood chip bin unloading device of the present utility model;

[0029] Figure 7 It is a structural diagram of the detachable pipeline buckle of a wood chip bin unloading device of the present utility model;

[0030] Figure 8 It is a structural diagram of the sprinkler of a wood chip bin unloading device of the present utility model;

[0031] Figure 9 It is a top view of the sprinkler of a wood chip bin unloading device of the present utility model;

[0032] Figure 10 It is a front view of the sprinkler of a wood chip bin unloading device of the present utility model.

[0033] 1-Wood chip warehouse truck, 2-Removable piping device, 3-Suction pump, 4-Multi-function board, 5-Feeding bucket, 6-Sprinkler, 7-Slope, 8-Filter, 9-Wood chip storage pool, 10-Fan, 11-Pipeline, 12-Separation space, 13-Conveyor belt, 14-Factory, 15-Suction pump top view, 16-Drive piston, 17-Hose, 18-Drive piston, 19-Drive, 20-Pump head, 21-Pump body, 22-Air storage tank, 23-Suction pump side view, 24-Suction Pump, 25-supporting walking parts, 26-handle, 27-opening hole, 28-guide rail, 29-main rail, 30-capsule, 31-door leaf, 32-low sill, 33-snap, 34-clip, 35-pipeline, 36-hose, 37-pipe connector, 38-sprinkler, 39-centrifugal water suction pump, 40-spraying organization, 41-sprinkler, 42-sprinkler top view, 43-connecting accessories, 44-water tank body, 45-pipe grooves on both sides, 46-valve, 47-drive shaft, 48-gate. DETAILED DESCRIPTION

[0034] Example 1

[0035] The utility model provides a wood chip bin discharger device, which is characterized by comprising a multifunctional plate, a feed barrel, a separation space, a wood chip storage pool, a detachable piping device and an important part of a conveyor belt. The multifunctional plate is replaced by a truck with a special wood chip cargo plate, which is connected to the device via a detachable piping device. The wood chips pass through the output port of the multifunctional plate through the pipe to the inside of the feed barrel. When the wood chips reach the inside of the feed barrel, they are first sprinkled with water, where dust is cleaned by the water. After the wood chips and impurities are cleaned by the sprinkler, the gate is opened and the wood chips enter the next space, which is the separation space. The wood chips and impurities are separated in the separation space. The separated wood chips are isolated by gravity by the filter screen to the pipe, and finally reach the conveyor belt, while the wood chips are filtered and directly fall into the wood chip storage pool.

[0036] Example 2

[0037] When the present utility model is used, wood chips are first placed in the wood chip bin truck and transferred to the multi-functional board at the rear end cargo board of the truck. The wood chips reach the inside of the feeding bucket through the output port of the multi-functional board via a detachable pipeline device. A sprinkler is provided inside the feeding bucket. When the wood chips reach the inside of the feeding bucket, they are first sprinkled with water. Here, the dust is cleaned by the water, and the gravity of the wood chips is increased, facilitating the next separation of the wood chips from the wood shavings. After the wood chips and impurities are cleaned by the sprinkler, the gate is opened and they enter the next space, which is the separation space. A fan is provided inside the separation space. The weight of the wood shavings is much lighter than that of the wood chips. The blowing force of the fan can blow the wood shavings to the leftmost side, and the wood shavings naturally fall down. A sloped filter screen is provided inside the separation space. The wood shavings pass through the leakage holes in the filter screen and reach the wood shaving storage space. The wood chips fall onto the filter screen due to gravity. The wood chips do not pass through the filter screen but enter the pipeline along with gravity. An air suction pump is provided inside the pipeline to increase the suction force and drive the wood chips to the conveyor belt. After the wood chips reach the conveyor belt, they can be processed manually.

[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Each component mentioned in the present invention is a common technology in the existing field. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A chip bin discharger device, characterized in that It includes a cavity, a multi-functional board, a feeding bucket, a gate, a separation space, a sawdust storage pool, a detachable pipe device, an air suction pump, and a conveyor belt. The multi-functional board includes a cargo board, an output port, and a pipe. A side wall of the cargo board is provided with an output port, and a pipe is arranged on the side wall of the output port. The output port is connected to the detachable pipe device in a snap-fit manner. Inside the cavity, there is a feeding bucket and a separation space. The feeding bucket and the separation space are separated into two spaces by a gate. The feeding bucket is arranged above the separation space. The separation space is arranged above the sawdust storage pool. The separation space and the sawdust storage pool are connected by a support column. A pipe is connected to the side wall of the separation space. A small air suction pump is arranged in the middle of the pipe. A conveyor belt is arranged on the side of the cavity. A pipe is arranged on the side wall of the separation space inside the cavity, and the wood chips fall onto the conveyor belt through the pipe.

2. The wood chip bin discharger device according to claim 1, characterized in that The feeding bucket includes a sprinkler and a feeding pool. Two sprinklers are arranged on the inner wall of the feeding bucket. The sprinkler is composed of a transmission shaft, a centrifugal self-priming water pump, a spraying assembly, a nozzle, a connecting accessory, a water tank body, a pipe, a pipe groove, a valve, and a sprinkler body. The transmission shaft penetrates through the center of the sprinkler body. The transmission shaft is arranged below the valve. The transmission shaft is connected to the valve in an embedded manner. The transmission shaft is arranged on the side wall of the connecting accessory. The transmission shaft is connected to the connecting accessory by welding. The connecting accessory is arranged below the spraying organization. The connecting accessory is connected to the spraying organization in a snap-fit manner. The transmission shaft is arranged in front of the water tank body. The transmission shaft is connected to the water tank body by welding. Pipe grooves are respectively arranged on the side wall of the water tank body. A centrifugal water suction pump is arranged below the water tank body.

3. The wood chip bin unloader device according to claim 1, characterized in that The gate is composed of an open orifice, a gate leaf, a support walking component, a main rail, a guide rail, a hinge seat, a bottom sill, a handle, and a gate body. An open orifice is arranged on the side wall of the main rail. A handle is arranged at the topmost end of the main rail. The handle is connected by a screw inside the main rail. The main rail penetrates through the center of the entire gate body. A support walking component and a guide rail are respectively arranged on both sides of the main rail. The main rail is connected to the guide rail and the support walking component in a magnetic attraction manner. Magnets are respectively arranged above the guide rail and the support walking component. A hinge seat is arranged below the main rail. The main rail is connected to the hinge seat in a snap-fit manner. A gate leaf is arranged on the side wall of the hinge seat. The hinge seat is connected to the gate leaf by welding. A bottom sill is arranged below the gate leaf. The gate leaf is connected to the bottom sill by welding.

4. The wood chip bin discharger device according to claim 3, characterized in that The support walking component is a structure composed of a bearing, a guide rail, a support component body, and a base. The bearing is at the center of the support component body. The bearing is connected to the guide rail and the base by screws. The bearing is arranged at the center of the guide rail and the base.

5. The wood chip bin discharger device according to claim 1, characterized in that The separation space is composed of a separation tank, a fan, a filter screen, and a pipe opening. The interior of the separation tank contains a pipe opening and a fan. The fan is embedded above the side wall of the separation tank. An opening is provided on the inclined lower side wall of the separation tank as the pipe opening, and the pipe opening is located below the fan. A filter screen is installed inside the separation tank, and the filter screen is embedded inside the separation tank in a ramp shape, with the lower end of the filter screen close to the pipe opening.

6. The wood chip bin discharger device according to claim 5, characterized in that The filter screen is convex on one side and concave on the other side.

7. The wood chip bin unloader device according to claim 1, characterized in that The detachable pipe device is composed of a hose, a button, a buckle, and a pipe connector. A button and a buckle are provided above the hose, and the buckle is located above the button. The hose is connected through the button and the buckle. Pipe connectors are provided at the opening and the tail end of the hose, and the hose is connected to the pipe connector by welding. The button is a rectangular cover buckle structure provided on the hose.

8. The wood chip bin unloader device according to claim 1, characterized in that The suction pump is composed of a pump body, a driver, a pump head, a driving piston, and a gas storage tank. The pump head is provided at the top of the pump body, and the pump body is connected to the pump head by a nut. The driver is provided on the side of the driving piston, and the driver and the driving piston are connected by an electric circuit. The driving piston is provided on the side of the gas storage tank, and the driving piston and the gas storage tank are connected by a hose. The driver is provided inside the pump body, and the pump body and the driver are connected by an electric circuit to make all components operate and work.

9. The wood chip bin discharger device according to claim 1, characterized in that The conveyor belt is composed of a conveyor belt body, a motor, a reducer, a roller, a bracket, a conveyor belt, a counterweight, and a planetary gear. Bracket are provided at both ends of the conveyor belt body. The bracket is a support plate for the conveyor belt body, and the bracket is provided below the motor to support the conveyor belt body. The bracket and the motor are connected by a motor bracket. The motor is provided above the counterweight machine, and the counterweight is provided above the reducer. The counterweight and the reducer are connected by an electric circuit pipe. The counterweight machine can adjust the weight to accelerate and decelerate. A conveyor belt is provided at the middle position above the bracket. The conveyor belt is connected to the bracket by a shaft. The roller contains a planetary gear inside. The planetary gear rotates and is connected to the roller through an axis. The planetary gear has a sun gear as the center point, and planet gears are arranged around the sun gear. When the sun gear starts to operate, the magnetic force drives the planet gears to operate together. Ports are provided outside the sun gear and the planet gears. Saw teeth and a gear ring are provided on the outermost circle of the roller.

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