Pneumatic steel wire hammering device
By designing a pneumatic steel wire hammer straightening device, the combined movement of the driving cylinder and the hammer tool is used to automate the wire straightening process, solving the problem of high physical energy consumption by operators, and improving the straightening efficiency and safety.
Patent Information
- Application Number
- CN202422311149.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-23
AI Technical Summary
When straightening the wire, the operator needs to firmly hold the handle of the hammer with one hand, while the other hand needs to hold one end of the wire. It must not only control its stability, but also adjust the angle in time to meet the requirements of straightening. This process has high requirements for the precise control of its strength and the smooth coordination of movements. If you are not careful, risks will arise, and the operator's physical strength will be high.
A pneumatic steel wire hammer straight device is designed, including an operating table, a support frame, a drive cylinder, a hammer straight assembly and a reciprocating movement assembly. By driving the cylinder to drive the hammer up and down movement, the operator only needs to stand in front of the operating table and hold the front end of the steel wire, and use the up and down movement of the hammer and the movement of the connecting plate to realize automatic adjustment and straightening of the steel wire.
It greatly reduces the physical energy consumption of the operator, simplifies the straightening operation of long-distance steel wires, reduces the operating risks, and improves the convenience and safety of the straightening process.
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Figure CN223159990U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel wire straightening, and more specifically, particularly relates to a pneumatic steel wire straightening device. Background Technique
[0002] During the processes of rolling, drawing and other processing and transportation of steel wires, due to external forces or uneven cooling, bending and distortion phenomena with different curvatures may occur. These bends and distortions will affect the use of the steel wires, and operators often hold a hammer in one hand to strike and straighten the bent steel wires.
[0003] Based on the above, when performing the steel wire straightening operation, the operator needs to firmly hold the handle of the hammer with one hand, while the other hand needs to hold one end of the steel wire, not only to control its stability, but also to adjust the angle in a timely manner to meet the requirements of straightening. This process has high requirements for the precise control of the force and the smooth coordination of the actions. A slight mistake will cause risks and requires high physical strength from the operator. Content of the Utility Model
[0004] In order to solve the above technical problems, the utility model provides a pneumatic steel wire straightening device to solve the problem that when performing the steel wire straightening operation, the operator needs to firmly hold the handle of the hammer with one hand, while the other hand needs to hold one end of the steel wire, not only to control its stability, but also to adjust the angle in a timely manner to meet the requirements of straightening. This process has high requirements for the precise control of the force and the smooth coordination of the actions. A slight mistake will cause risks and requires high physical strength from the operator.
[0005] The purpose and efficacy of a pneumatic steel wire straightening device of the utility model are achieved by the following specific technical means:
[0006] A pneumatic steel wire straightening device includes an operating table;
[0007] A support frame, which is fixedly connected to the upper surface of the operating table;
[0008] A transmission box, which is fixedly connected to the right side of the top of the support frame;
[0009] A fixing box, which is fixedly connected to the left side of the top of the support frame;
[0010] A connecting slider, which is slidably connected to the top of the support frame;
[0011] A driving cylinder, which is fixedly connected to the front of the connecting slider;
[0012] A fixing block, which is fixedly connected to the front left side of the support frame;
[0013] A straightening assembly, which is arranged below the driving cylinder;
[0014] A reciprocating moving component, which is arranged behind the support frame and inside the transmission box.
[0015] Furthermore, the hammering component includes:
[0016] A connecting piece, which is fixedly connected below the end of the piston rod of the driving cylinder;
[0017] A hammer, which is fixedly connected below the connecting piece.
[0018] Furthermore, the reciprocating moving component includes:
[0019] A transmission lead screw, which is rotatably connected inside the fixed block;
[0020] An operation knob, which is coaxially and fixedly connected to the front end of the transmission lead screw;
[0021] A limit slider, which is slidably connected inside the fixed block and is threadedly connected to the transmission lead screw.
[0022] Furthermore, the reciprocating moving component further includes:
[0023] Two connecting springs, the upper ends of the two connecting springs are dispersedly and fixedly connected behind the support frame;
[0024] A connecting plate, which is fixedly connected to the lower ends of the two connecting springs.
[0025] Furthermore, the reciprocating moving component further includes:
[0026] Two connecting rods, the two connecting rods are dispersedly and fixedly connected to the upper surface of the connecting plate, and the left connecting rod is slidably connected to the fixed box;
[0027] A transmission rack, which is fixedly connected to the upper surface of the right connecting rod;
[0028] A transmission gear, which is rotatably connected inside the fixed box and meshes with the transmission rack.
[0029] Furthermore, the reciprocating moving component further includes:
[0030] A transmission ratchet wheel, which is coaxially and fixedly connected to the left side of the transmission gear;
[0031] A reciprocating lead screw, which is rotatably connected to the top of the support frame and is threadedly connected to the connecting slider;
[0032] The driving pawl is coaxially and fixedly connected to the right end of the reciprocating lead screw, and the driving pawl meshes with the driving ratchet wheel.
[0033] Compared with the prior art, the utility model has the following beneficial effects:
[0034] First of all, the driving cylinder drives the hammer to move up and down through the up and down movement of the piston rod and the connection of the connecting piece. The operator only needs to stand in front of the operating table and hold the front end of the steel wire to be hammered straight, then the steel wire can be hammered straight. During the process, only the angle of the steel wire needs to be adjusted, and the physical strength requirement for the staff is low.
[0035] Secondly, rotate the operation knob to move the connecting plate downward until it fits the upper surface of the hammer. Then, the upward movement of the hammer can drive the connecting plate to move upward, so that the driving cylinder can move left and right, which is convenient for straightening steel wires with longer lengths and more bends.
[0036] In the utility model, the driving cylinder drives the hammer to move up and down. The operator only needs to hold the front end of the steel wire to be hammered straight with one hand, which greatly reduces the physical strength consumption of the staff. After the connecting plate moves downward to fit the upper surface of the hammer, the left and right movement of the driving cylinder can be controlled by the up and down movement of the hammer, which is more convenient for straightening long-distance steel wires. Brief Description of the Drawings
[0037] Figure 1 is the overall structure schematic diagram of the utility model.
[0038] Figure 2 is the schematic diagram of the connection spring structure of the utility model.
[0039] Figure 3 is the schematic diagram of the reciprocating lead screw structure of the utility model.
[0040] Figure 4 is the schematic diagram of the transmission rack structure of the utility model.
[0041] Figure 5 is the schematic diagram of the fixed block structure of the utility model.
[0042] In the figure, the corresponding relationship between the component names and the drawing reference numbers is as follows:
[0043] 1, operating table; 2, support frame; 3, transmission box; 4, fixed box; 5, connecting slider; 6, driving cylinder; 7, connecting piece; 8, hammer; 9, fixed block; 10, transmission lead screw; 1001, operation knob; 11, limit slider; 12, connecting spring; 13, connecting plate; 14, connecting rod; 15, transmission rack; 16, transmission gear; 1601, transmission ratchet wheel; 17, reciprocating lead screw; 1701, driving pawl. Detailed Description of the Preferred Embodiment
[0044] The embodiments of the present utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model. Example 1:
[0045] As shown in the attached Figure 1 to the attached Figure 5 figure:
[0046] The present utility model provides a pneumatic wire hammering straightening device, including an operating table 1;
[0047] A support frame 2, and the support frame 2 is fixedly connected to the upper surface of the operating table 1;
[0048] A transmission box 3, and the transmission box 3 is fixedly connected to the right side of the top of the support frame 2;
[0049] A fixed box 4, and the fixed box 4 is fixedly connected to the left side of the top of the support frame 2;
[0050] A connecting slider 5, and the connecting slider 5 is slidably connected to the top of the support frame 2;
[0051] A driving cylinder 6, and the driving cylinder 6 is fixedly connected to the front of the connecting slider 5;
[0052] A fixing block 9, and the fixing block 9 is fixedly connected to the front of the left side of the support frame 2;
[0053] A hammering straightening assembly, and the hammering straightening assembly is arranged below the driving cylinder 6.
[0054] Among them, the hammering straightening assembly includes:
[0055] A connecting member 7, and the connecting member 7 is fixedly connected to the lower surface of the end of the piston rod of the driving cylinder 6;
[0056] A hammer 8, and the hammer 8 is fixedly connected to the lower surface of the connecting member 7.
[0057] The specific usage method and function of this embodiment:
[0058] The operator stands in front of the operating table 1, holds the front end of the wire to be hammered straight, places the remaining part on the operating table 1, starts the driving cylinder 6, and the driving cylinder 6 drives the hammer 8 to move up and down through the up and down movement of the piston rod and the connection of the connecting member 7, so as to perform the hammering straightening operation on the wire to be hammered straight. During the upward movement of the hammer 8, the operator can continuously flip and adjust the angle of the wire until the wire is hammered straight. Example 2:
[0059] On the basis of Example 1, as shown in the attached Figure 1 to the attached Figure 5As shown in the figure, it further includes a reciprocating movement component, which is arranged behind the support frame 2 and inside the transmission box 3.
[0060] Among them, the reciprocating movement component includes:
[0061] A transmission lead screw 10, which is rotatably connected inside the fixed block 9;
[0062] An operation knob 1001, which is coaxially and fixedly connected to the front end of the transmission lead screw 10;
[0063] A limit slider 11, which is slidably connected inside the fixed block 9. The limit slider 11 is threadedly connected to the transmission lead screw 10. The function is that by rotating the operation knob 1001, the limit slider 11 can be driven to slide back and forth through the threaded transmission mechanism jointly constituted by the limit slider 11 and the transmission lead screw 10.
[0064] Among them, the reciprocating movement component further includes:
[0065] Two connecting springs 12, and the upper ends of the two connecting springs 12 are dispersedly and fixedly connected to the rear of the support frame 2;
[0066] A connecting plate 13, which is fixedly connected to the lower ends of the two connecting springs 12. The function is that after the limit slider 11 slides forward until it no longer contacts the connecting plate 13, under the action of the connecting spring 12, the connecting plate 13 moves downward to fit with the upper surface of the hammer 8, so that when the hammer 8 moves up and down, it will drive the connecting plate 13 to move synchronously.
[0067] Among them, the reciprocating movement component further includes:
[0068] Two connecting rods 14, and the two connecting rods 14 are dispersedly and fixedly connected to the upper surface of the connecting plate 13. The left connecting rod 14 is slidably connected to the fixed box 4;
[0069] A transmission rack 15, which is fixedly connected to the upper surface of the right connecting rod 14;
[0070] A transmission gear 16, which is rotatably connected inside the fixed box 4. The transmission gear 16 meshes with the transmission rack 15. The function is that under the guidance of the left connecting rod 14 and the fixed box 4, the up and down movement of the connecting plate 13 will drive the transmission gear 16 to rotate through the gear-rack transmission mechanism jointly constituted by the meshing of the transmission gear 16 and the transmission rack 15.
[0071] Among them, the reciprocating movement component further includes:
[0072] A transmission ratchet 16:01, which is coaxially and fixedly connected to the left side of the transmission gear 16;
[0073] The reciprocating lead screw 17 is rotatably connected to the top of the support frame 2, and the reciprocating lead screw 17 is threadedly connected to the connecting slider 5;
[0074] The driving pawl 1701 is coaxially and fixedly connected to the right end of the reciprocating lead screw 17. The driving pawl 1701 meshes with the driving ratchet wheel 1601. The function is that under the action of the ratchet and pawl transmission mechanism formed by the meshing of the driving pawl 1701 and the driving ratchet wheel 1601, only when the connecting plate 13 moves upward will the reciprocating lead screw 17 rotate. The rotation of the reciprocating lead screw 17 will drive the driving cylinder 6 and the hammer 8 to move left and right through the thread transmission mechanism formed with the connecting slider 5.
[0075] The specific usage method and function of this embodiment:
[0076] When some steel wires with longer lengths and more bending points need to be straightened, the operator first rotates the operation knob 1001, which can drive the limiting slider 11 to slide back and forth through the thread transmission mechanism formed by the limiting slider 11 and the transmission lead screw 10. After the limiting slider 11 slides forward until it no longer contacts the connecting plate 13, under the action of the connecting spring 12, the connecting plate 13 moves downward to fit the upper surface of the hammer 8, so that when the hammer 8 moves up and down later, it will drive the connecting plate 13 to move synchronously; then the operator stands on the left or right side of the operation table 1, holds the front end of the steel wire to be straightened, places the steel wire horizontally on the operation table 1, and then starts the driving cylinder 6. When the driving cylinder 6 drives the connecting plate 13 to move upward, under the guidance of the left connecting rod 14 and the fixed box 4, it will drive the transmission gear 16 to rotate through the gear-rack transmission mechanism formed by the meshing of the transmission gear 16 and the transmission rack 15. The transmission gear 16 drives the reciprocating lead screw 17 to rotate through the ratchet and pawl transmission mechanism formed by the meshing of the driving pawl 1701 and the driving ratchet wheel 1601. The rotation of the reciprocating lead screw 17 will drive the driving cylinder 6 and the hammer 8 to move left and right through the thread transmission mechanism formed with the connecting slider 5, so as to automatically adjust the left and right positions of the hammer 8. When the driving cylinder 6 drives the hammer 8 to fall, under the action of the ratchet and pawl transmission mechanism formed by the meshing of the driving pawl 1701 and the driving ratchet wheel 1601, the reciprocating lead screw 17 will not rotate, so that the hammer 8 can straighten the steel wire at the current position, thus completing a reciprocating movement of the hammer 8. As the hammer 8 moves left and right, the longer steel wire is straightened.
[0077] In this article, the following points need to be noted:
[0078] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.
[0079] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments may be combined with each other to obtain new embodiments.
[0080] The above are only the specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.
Claims
1. A pneumatic wire straightening device, which includes an operating table, a support frame, a transmission box, a fixed box, a connecting slider, a driving cylinder, a fixed block, a straightening component and a reciprocating movement component; characterized in that: The support frame is fixedly connected to the upper surface of the operating table; the transmission box is fixedly connected to the right side of the top of the support frame; the fixed box is fixedly connected to the left side of the top of the support frame; the connecting slider is slidably connected to the top of the support frame; the driving cylinder is fixedly connected to the front of the connecting slider; the fixed block is fixedly connected to the front of the left side of the support frame; the hammering component is arranged below the driving cylinder; the reciprocating movement component is arranged behind the support frame and inside the transmission box.
2. The pneumatic wire hammer straightening device according to claim 1, characterized in that: The hammering component includes: a connecting piece and a hammer; the connecting piece is fixedly connected to the lower surface of the end of the piston rod of the driving cylinder; the hammer is fixedly connected to the lower surface of the connecting piece.
3. The pneumatic wire hammer straightening device according to claim 1, characterized in that: The reciprocating movement component includes: a transmission lead screw, an operation knob and a limit slider; the transmission lead screw is rotatably connected inside the fixed block; the operation knob is coaxially fixedly connected to the front end of the transmission lead screw; the limit slider is slidably connected inside the fixed block, and the limit slider is threadedly connected to the transmission lead screw.
4. The pneumatic wire hammer straightening device according to claim 3, characterized in that: The reciprocating movement component further includes: a connecting spring and a connecting plate; there are two connecting springs, and the upper ends of the two connecting springs are dispersedly fixedly connected to the rear of the support frame; the connecting plate is fixedly connected to the lower ends of the two connecting springs.
5. The pneumatic wire hammer straightening device according to claim 4, characterized in that: The reciprocating movement component further includes: a connecting rod, a transmission rack and a transmission gear; there are two connecting rods, and the two connecting rods are dispersedly fixedly connected to the upper surface of the connecting plate, and the left connecting rod is slidably connected to the fixed box; the transmission rack is fixedly connected to the right connecting rod; the transmission gear is rotatably connected inside the fixed box, and the transmission gear meshes with the transmission rack.
6. The pneumatic wire hammer straightening device according to claim 5, wherein: The reciprocating movement component further includes: a transmission ratchet, a reciprocating lead screw and a transmission pawl; the transmission ratchet is coaxially fixedly connected to the left side of the transmission gear; the reciprocating lead screw is rotatably connected to the top of the support frame, and the reciprocating lead screw is threadedly connected to the connecting slider; the transmission pawl is coaxially fixedly connected to the right end of the reciprocating lead screw, and the transmission pawl meshes with the transmission ratchet.