Accurate shape detection device for aviation multi-stage lap joint section investment casting

By designing an aviation multi-stage investment casting casting form precision detection device including base, hollow plate, connecting column, snap ring, threaded rod and limit ball, the time-consuming problem of measuring tools is solved, the convenience and stability are improved, and the production efficiency is improved.

CN223160785UActive Publication Date: 2025-07-29DALIAN MILLION INVESTMENT CASTING CO LTD
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Patent Information

Application Number
CN202422012772.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-29
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The precision body inspection device of traditional aviation multi-stage investment casting castings takes too long to replace the measuring gear, resulting in low production efficiency and difficulty in disassembly, which increases maintenance and repair costs.

Method used

A detection device including a base, hollow plate, connecting column, snap ring, threaded rod, spring and limit ball is designed. The rapid replacement and clamping of the measuring tool by rotating the turntable and handle is achieved, improving convenience and stability.

Benefits of technology

It realizes rapid replacement of measuring tools, improves the convenience and stability of the testing device, reduces the time for replacing measuring tools, reduces maintenance costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shape accurate detection, and discloses a shape accurate detection device of an aviation multistage lap joint section investment casting, which comprises a base, the top of the base is fixedly connected with a first hollow plate, the inside of the first hollow plate is fixedly connected with a connecting column, and the top of the connecting column is fixedly connected with a clamping ring. A first threaded rod is rotationally connected into the clamping ring, a rotating disc is fixedly connected to the top of the first threaded rod, a first spring is arranged at one end of the first threaded rod, a clamping column is fixedly connected to one end of the first spring, and a limiting ball is arranged on the outer wall of the clamping column. According to the utility model, by rotating the turntable, the first threaded rod driven by the turntable rotates in the snap ring, the snap ring contracts the first spring at the bottom, and the first spring is stressed by the snap column to drive the limiting ball to move, so that the effect of quickly disassembling the measuring tool is achieved, the problem of excessive time waste when the measuring tool is replaced is solved, and the convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of precise shape detection, in particular to a precise shape detection device for investment casting castings with multi-stage overlapping sections for aviation use. Background Art

[0002] In the aviation field, when using investment casting castings with multi-stage overlapping sections, precise shape detection devices play a crucial role. These devices adopt advanced optical measurement or three-dimensional scanning technologies, which can accurately measure the geometric shape and size of castings to ensure that they fully meet the design requirements and technical standards. Aviation castings must ensure high precision and high reliability because they are directly related to the safety and performance of aircraft. Precise shape detection devices can detect and identify any deviations, concavities, convexities or dimensional changes on the surface of castings, timely discover potential problems and correct them, so as to ensure that there are no structural or performance defects in the castings during use, thus guaranteeing the reliable operation of aircraft components and flight safety.

[0003] Traditional precise shape detection devices for investment casting castings with multi-stage overlapping sections for aviation use consist of several key parts. First, there are various sensors and detection devices, including optical measurement systems, laser rangefinders and surface roughness measuring instruments, which are used to accurately measure the size, shape and surface quality of castings. Secondly, there is a data acquisition and processing system, which is responsible for receiving and processing the data collected by sensors, calculating size and shape parameters, and evaluating surface quality. It usually includes a dedicated computer system and data processing software. The mechanical support structure provides stable support to ensure that the sensors can accurately measure and detect castings, including precise mechanical guide rails and fixed fixtures.

[0004] However, the problem of the single structure of the detection device in traditional precise shape detection devices for aviation castings has brought several significant adverse effects. First, since it takes a lot of time to replace measuring tools for the detection device, the production efficiency is significantly affected, resulting in project schedule delays. Secondly, due to the difficulty in disassembling the detection device, the maintenance and repair costs may be relatively high, and at the same time, the equipment downtime is increased. In addition, during the measurement process, due to the time-consuming operation, there are waiting and unnecessary time wastes on the production line, affecting the overall production efficiency and cost control. For this reason, a precise shape detection device for investment casting castings with multi-stage overlapping sections for aviation use is proposed to solve the above problems. Summary of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a precise shape detection device for investment casting castings with multi-stage overlapping sections for aviation use, aiming to improve the problem that the measurement mechanism structure in the existing technology is relatively single, resulting in excessive time waste when replacing measuring tools.

[0006] To achieve the above object, the utility model adopts the following technical solutions:

[0007] A precise detection device for the shape of a multi-stage lap joint investment casting for aviation, comprising a base. A first hollow plate is fixedly connected to the top of the base. A connecting column is fixedly connected inside the first hollow plate. A clamping ring is fixedly connected to the top of the connecting column. A first threaded rod is rotatably connected inside the clamping ring. A turntable is fixedly connected to the top of the first threaded rod. A first spring is arranged at one end of the first threaded rod. A clamping column is fixedly connected to one end of the first spring. A limiting ball is arranged on the outer wall of the clamping column. A hollow column is arranged on the outer wall of the limiting ball. A mold assembly is arranged inside the first hollow plate, and the mold assembly is used for measuring the effect of the sample;

[0008] As a further description of the above technical solution:

[0009] The mold assembly includes a template, the outer wall of the template is fixedly connected inside the first hollow plate, and a limiting hole is fixedly connected to the side wall of the template;

[0010] As a further description of the above technical solution:

[0011] A first limiting pin is fixedly connected to the top of the first hollow plate;

[0012] As a further description of the above technical solution:

[0013] A first fixing block is fixedly connected to the top of the first hollow plate, a fixing plate is fixedly connected to the top of the first fixing block, and a second fixing block is fixedly connected to the bottom of the fixing plate;

[0014] As a further description of the above technical solution:

[0015] A first fixing column is rotatably connected inside the first fixing block, a second threaded rod is fixedly connected to one end of the first fixing column, and a handle is fixedly connected to one end of the second threaded rod;

[0016] As a further description of the above technical solution:

[0017] A connecting sleeve ring is fixedly connected to the outer wall of the first fixing column, and a second limiting pin is fixedly connected to one side of the connecting sleeve ring;

[0018] As a further description of the above technical solution:

[0019] A third spring is arranged on the outer wall of the second limiting pin, and a clamping plate is fixedly connected to one end of the third spring;

[0020] As a further description of the above technical solution:

[0021] A second fixing column is rotatably connected inside the second fixing block, and a clamping plate is rotatably connected to the outer wall of the second fixing column. The clamping plate is rotatably connected inside the second fixing block.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, by rotating the turntable, the turntable drives the first threaded rod at the bottom to rotate inside the snap ring under force. At the same time, the snap ring drives the first spring at the bottom to contract under force, and the first spring drives the clamping column at the bottom to move the limiting ball on the outer wall, achieving the effect of quickly disassembling the measuring tool, solving the problem of wasting too much time when replacing the measuring tool, and improving the convenience of the shape precision detection device.

[0024] 2. In the utility model, by rotating the handle, the handle drives the first fixing column to rotate under force, and the first fixing column drives the clamping plate to rotate under force, achieving the effect of clamping the shape, solving the problem of inability to clamp the shape, resulting in position deviation during the measurement process, and improving the stability of the shape precision detection device. Description of the Drawings

[0025] Figure 1 is a three-dimensional schematic diagram of a shape precision detection device for a multi-stage lap joint section investment casting casting for aviation proposed by the utility model;

[0026] Figure 2 is a cross-sectional structural schematic diagram of the snap ring of a shape precision detection device for a multi-stage lap joint section investment casting casting for aviation proposed by the utility model;

[0027] Figure 3 is a cross-sectional structural schematic diagram of the second fixing block of a shape precision detection device for a multi-stage lap joint section investment casting casting for aviation proposed by the utility model.

[0028] Legend Explanation:

[0029] 1. Base; 2. First hollow plate; 3. First limit pin; 4. First fixing block; 5. First fixing column; 6. Limit hole; 7. Connecting column; 8. Turntable; 9. Snap ring; 10. First threaded rod; 11. First spring; 12. Clamping column; 13. Limiting ball; 14. Hollow column; 15. Handle; 16. Second threaded rod; 17. Fixed plate; 18. Second fixing block; 19. Connecting collar; 20. Third spring; 21. Second limit pin; 22. Clamping plate; 23. Second fixing column; 24. Template. Detailed Embodiment

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0031] Referring to Figure 1 and Figure 2 In an embodiment provided by the present invention: A device for accurately detecting the shape of a multi-stage lap section investment casting for aviation includes a base 1. A first hollow plate 2 is fixedly connected to the top of the base 1. A connecting column 7 is fixedly connected inside the first hollow plate 2. A clamping ring 9 is fixedly connected to the top of the connecting column 7. A first threaded rod 10 is rotatably connected inside the clamping ring 9. A turntable 8 is fixedly connected to the top of the first threaded rod 10. A first spring 11 is arranged at one end of the first threaded rod 10. A clamping column 12 is fixedly connected to one end of the first spring 11. A limiting ball 13 is arranged on the outer wall of the clamping column 12. A hollow column 14 is arranged on the outer wall of the limiting ball 13.

[0032] Specifically, during the operation of the device for accurately detecting the shape, first, by rotating the turntable 8, the driving force of the turntable 8 acts on the first threaded rod 10 at the bottom, causing it to start rotating. The first threaded rod 10 is connected to the clamping ring 9 inside, and the movement of the clamping ring 9 guides the first spring 11 at the bottom to start contracting. Subsequently, the pressure of the first spring 11 acts on the clamping column 12 at the bottom, pushing it to move. The movement of the clamping column 12 causes the limiting ball 13 on the outer wall to start moving, and the limiting ball 13 is ejected from the outer wall of the hollow column 14. Finally, the measuring tool can be installed and fixed on the top of the connecting column 7, achieving the effect of quickly replacing the measuring tool.

[0033] Referring to Figure 1 and Figure 3 On the top of the first hollow plate 2, a first fixing block 4 is fixedly connected. A fixing plate 17 is fixedly connected to the top of the first fixing block 4. A second fixing block 18 is fixedly connected to the bottom of the fixing plate 17. A first fixing column 5 is rotatably connected inside the first fixing block 4. A second threaded rod 16 is fixedly connected to one end of the first fixing column 5. A handle 15 is fixedly connected to one end of the second threaded rod 16. A connecting sleeve 19 is fixedly connected to the outer wall of the first fixing column 5. A second limiting pin 21 is fixedly connected to one side of the connecting sleeve 19. A third spring 20 is arranged on the outer wall of the second limiting pin 21. A clamping plate 22 is fixedly connected to one end of the third spring 20. A second fixing column 23 is rotatably connected inside the second fixing block 18. The clamping plate 22 is rotatably connected to the outer wall of the second fixing column 23, and the clamping plate 22 is rotatably connected inside the second fixing block 18.

[0034] Specifically, by rotating the handle 15, the handle 15 transmits force to the second threaded rod 16 on the side wall, causing it to start rotating. The second threaded rod 16 rotates inside the first fixed block 4, thereby affecting the rotation of the first fixed column 5 at one end. The movement of the first fixed column 5 guides the second limit pin 21 on one side to start rotating, and at the same time, the movement of the second limit pin 21 causes the external third spring 20 to start contracting. The pressure of the third spring 20 causes the clamping plate 22 on the side wall to start rotating, and the clamping plate 22 rotates inside the second fixed block 18. At the same time, the action of the connecting ring 19 fixes the first fixed column 5 and the second limit pin 21, thereby achieving a clamping effect on the ring body.

[0035] Reference Figure 1 A mold assembly is provided inside the first hollow plate 2, and the mold assembly is used to measure the effect of the sample. The mold assembly includes a template 24, the outer wall of the template 24 is fixedly connected to the inside of the first hollow plate 2, the side wall of the template 24 is fixedly connected to the limiting hole 6, and the top of the first hollow plate 2 is fixedly connected to the first limiting pin 3.

[0036] Specifically, by providing the limiting holes 6 and fixing them on the side walls of the template 24, and by making the design of the template 24 perfectly match the texture of the ring body, the effect of fitting the ring body is achieved.

[0037] Working principle: When using the shape precision detection device, first rotate the turntable 8, and the force of the turntable 8 drives the first threaded rod 10 at the bottom to rotate, and at the same time, the first threaded rod 10 is rotated and connected to the inside of the snap ring 9. At the same time, the movement of the snap ring 9 drives the first spring 11 at the bottom to contract, and then the force of the first spring 11 drives the bottom clamping column 12 to move, and then the movement of the clamping column 12 drives the limiting ball 13 on the outer wall, and the movement of the limiting ball 13 pushes it out of the outer wall of the hollow column 14, and then the measuring tool can be fixed on the top of the connecting column 7, so that the effect of quickly replacing the measuring tool is achieved, and then the limiting holes 6 and the template 24 are set, and the limiting holes 6 are evenly distributed and fixed on the side wall of the template 24, and the template 24 is connected to the ring body. The patterns will fit together, achieving the effect of the locking ring body, and then the handle 15 is turned, and the force of the handle 15 drives the second threaded rod 16 of the side wall to rotate, and at the same time, the second threaded rod 16 rotates inside the first fixing block 4, and then the force of the second threaded rod 16 drives the first fixing column 5 at one end to rotate, and at the same time, the force of the first fixing column 5 drives the second limiting pin 21 on one side to rotate, and at the same time, the rotation of the second limiting pin 21 drives the third spring 20 of my outer wall to contract, and at the same time, the force of the third spring 20 drives the clamping plate 22 of the side wall to rotate, and at the same time, the clamping plate 22 rotates inside the second fixing block 18, and at the same time, the first fixing column 5 and the second limiting pin 21 are fixed by the connecting ring 19, thereby achieving the effect of clamping the ring body.

[0038] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An accurate shape detection device for investment casting castings of multi-stage overlapping sections for aviation, comprising a base (1), characterized in that: At the top of the base (1), a first hollow plate (2) is fixedly connected. Inside the first hollow plate (2), a connecting column (7) is fixedly connected. At the top of the connecting column (7), a clamping ring (9) is fixedly connected. Inside the clamping ring (9), a first threaded rod (10) is rotatably connected. At the top of the first threaded rod (10), a turntable (8) is fixedly connected. One end of the first threaded rod (10) is provided with a first spring (11). One end of the first spring (11) is fixedly connected with a clamping post (12). On the outer wall of the clamping post (12), a limiting ball (13) is arranged. On the outer wall of the limiting ball (13), a hollow column (14) is arranged. Inside the first hollow plate (2), a mold assembly is arranged, and the mold assembly is used to measure the effect of the sample.

2. The shape precision detection device for a multi-stage lap section investment casting casting for aviation according to claim 1, characterized in that: The mold assembly includes a template (24), and the outer wall of the template (24) is fixedly connected inside the first hollow plate (2). On the side wall of the template (24), a limiting hole (6) is fixedly connected.

3. The shape precision detection device for an aero multi-stage lapped section investment casting casting according to claim 2, wherein: At the top of the first hollow plate (2), a first limiting pin (3) is fixedly connected.

4. The shape precision detection device for a multi-stage lap joint investment casting casting for aviation according to claim 3, characterized in that: At the top of the first hollow plate (2), a first fixing block (4) is fixedly connected. At the top of the first fixing block (4), a fixing plate (17) is fixedly connected. At the bottom of the fixing plate (17), a second fixing block (18) is fixedly connected.

5. The body precise detection device for an aviation multi-stage lapped section investment casting casting according to claim 4, characterized in that: Inside the first fixing block (4), a first fixing column (5) is rotatably connected. One end of the first fixing column (5) is fixedly connected with a second threaded rod (16). One end of the second threaded rod (16) is fixedly connected with a handle (15).

6. The body precise detection device for a multi-stage lapped section investment casting casting for aviation according to claim 5, wherein: On the outer wall of the first fixing column (5), a connecting collar (19) is fixedly connected. On one side of the connecting collar (19), a second limiting pin (21) is fixedly connected.

7. An accurate shape detection device for an aviation multi-stage lap joint investment casting casting according to claim 6, characterized in that: On the outer wall of the second limiting pin (21), a third spring (20) is arranged. One end of the third spring (20) is fixedly connected with a clamping plate (22).

8. An accurate shape detection device for investment casting castings of multi-stage lapped segments for aviation according to claim 4, characterized in that: Inside the second fixing block (18), a second fixing column (23) is rotatably connected. On the outer wall of the second fixing column (23), a clamping plate (22) is rotatably connected, and the clamping plate (22) is rotatably connected inside the second fixing block (18).