Novel automatic cutting machine for non-slip mat processing

By introducing a combined design of moving blocks and rotating plates into the anti-slip pad cutting machine, the tool switching and synchronous cutting and transmission are realized, solving the problem of time-consuming tool replacement in the prior art, and improving production efficiency and equipment utilization.

CN223160994UActive Publication Date: 2025-07-29DONGGUAN LUYUAN PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202422442257.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-29
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing anti-slip pad cutting machines take a long time to replace the tool, which affects production efficiency and equipment utilization.

Method used

An automatic cutting machine is designed to drive the combination of electric push rod and rotating plate through the moving block to achieve rapid switching of longitudinal and transverse tools, and is equipped with guide components and pressing plate reciprocating movement to ensure the synchronization of cutting and transmission.

Benefits of technology

It realizes quick tool replacement, improves production efficiency and equipment utilization, and reduces human error and labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-slip mat production and processing, and discloses a novel automatic cutting machine for non-slip mat processing, which comprises a working table, the upper surface of the working table is fixedly connected with a mounting frame I, the interior of the mounting frame I is slidably connected with a moving block I, and the lower surface of the moving block I is fixedly connected with an electric push rod I; the output end of the first electric push rod is fixedly connected with a first connecting plate, one side of the outer wall of the first connecting plate is fixedly connected with a rotating shaft, one side of the outer wall of the rotating shaft is rotationally connected with a rotating plate, and one side of the outer wall of the first connecting plate is fixedly connected with left-right symmetrical mounting shells. According to the fixed-width cutting and movable cutting device, the first electric push rod is driven by the movable block to move, so that the longitudinal cutter and the transverse cutter are driven to move, the rotating plate can be rotated to replace different cutters after the shifting block is separated from the rotating plate, and the fixed-width cutting effect and the movable cutting effect are jointly achieved; and the machining requirements of various non-slip mats of different specifications are met, and the cutter is convenient and rapid to replace.
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Description

Technical Field

[0001] The utility model relates to the technical field of anti-slip mat production and processing, in particular to an automatic cutting machine for processing a new type of anti-slip mat. Background Art

[0002] The new type of anti-slip mat is a product innovated and improved on the basis of the traditional anti-slip mat. It adopts advanced polymer synthetic materials and environmental protection materials, has stronger wear resistance, corrosion resistance and anti-aging performance, reduces environmental pollution, and at the same time has unique textures and multi-functional designs, such as three-dimensional relief textures, honeycomb structures, etc. to increase friction, and may also have characteristics such as waterproof, heat insulation, and shock absorption. Its application fields have expanded from families and offices to industries, medical care, sports and other fields. When using an automatic cutting machine to process the new type of anti-slip mat, it can improve production efficiency, quickly and accurately complete the cutting work, continuously work to meet the needs of large-scale production, and can also reduce labor intensity, liberate workers from heavy physical labor, and reduce human errors and the risk of injury.

[0003] In the process of using the existing anti-slip mat cutting machine, a single tool is usually used for cutting. When different cutting requirements are used, the tool needs to be replaced. However, the existing cutting machine requires a long time for tool replacement and adjustment, which not only increases the downtime, reduces the utilization rate of the equipment, but also causes problems that affect production efficiency. Summary of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides an automatic cutting machine for processing a new type of anti-slip mat, aiming to improve the problem that when different cutting requirements need to be applied in the existing technology, the tool replacement is slow, which wastes a lot of time and reduces the utilization rate of the equipment, resulting in problems affecting production efficiency.

[0005] To achieve the above object, the utility model provides the following technical solution: An automatic cutting machine for processing a new type of anti-slip mat, including a workbench, on the upper surface of the workbench, there is a fixedly connected mounting frame one, inside the mounting frame one, there is a slidably connected moving block one, on the lower surface of the moving block one, there is a fixedly connected electric push rod one, at the output end of the electric push rod one, there is a fixedly connected connecting plate one, on one side of the outer wall of the connecting plate one, there is a fixedly connected rotating shaft, on one side of the outer wall of the rotating shaft, there is a rotatably connected rotating plate, on one side of the outer wall of the connecting plate one, there are symmetrically arranged mounting shells on the left and right, inside both of the two mounting shells, there is a fixedly connected spring one, at one end of the spring one, there is a fixedly connected dial block, one end of the dial block is slidably connected inside the rotating plate, and one end of the dial block is slidably connected inside the mounting shell. On the upper surface of the rotating plate, there is a fixedly connected longitudinal tool, and on the lower surface of the rotating plate, there is a fixedly connected transverse tool. On the upper surface of the workbench, there is a guiding component for guiding the anti-slip mat to prevent deviation.

[0006] Furthermore, the guide assembly includes a second electric push rod, one side of the outer wall of the second electric push rod is fixedly connected to the upper surface of the workbench, and the output end of the second electric push rod is fixedly connected to a guide block.

[0007] Furthermore, the upper surface of the workbench is fixedly connected with a left-right symmetrical connecting block, the upper surfaces of the two connecting blocks are fixedly connected with a mounting frame 2, the interior of the mounting frame 2 is fixedly connected with a spring 2, one end of the spring 2 is fixedly connected with a pressing plate, the lower surface of the pressing plate is fixedly connected with a left-right symmetrical connecting plate 2, the interior of the two connecting plates 2 are rotatably connected with a rotating roller, one side of the outer wall of the mounting frame 2 is fixedly connected with an electric push rod 3, the output end of the electric push rod 3 is fixedly connected with a moving block 2, a collection box is provided adjacent to one side of the outer wall of the workbench, and a pushing component for stacking anti-slip pads is installed inside the collection box.

[0008] Furthermore, the pushing assembly includes an electric push rod four, one side of the outer wall of the electric push rod four is fixedly connected to the inside of the collection box, and the output end of the electric push rod four is fixedly connected to a push plate.

[0009] Furthermore, the lower surface of the workbench is fixedly connected to a machine box, and one side of the outer wall of the workbench is fixedly connected to a guide plate.

[0010] Furthermore, a chain plate conveyor belt is provided inside the workbench, and the chain plate conveyor belt is used to drive the anti-slip pad.

[0011] Furthermore, the push plate is slidably connected to the inside of the collection box, and the push plate is used to stack the anti-slip mats neatly.

[0012] Furthermore, a display screen and control buttons are provided on the chassis, and the longitudinal cutter and the transverse cutter are both designed to be semi-arc shaped.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the electric push rod is driven to move by sliding the moving block inside the mounting frame, thereby driving the longitudinal tool and the transverse tool to move. In addition, with the design of the shift block, the rotating plate can be rotated to replace different tools after being disengaged from the rotating plate, and the tool can be fixed by being snapped in, thereby achieving the effects of fixed-width cutting and mobile cutting, meeting the processing requirements of various anti-slip pads of different specifications and convenient and fast tool replacement, solving the problem in the prior art that the tool replacement is slow when different cutting requirements are required, which wastes a lot of time, reduces equipment utilization and affects production efficiency, thereby improving the practicality of the device.

[0015] 2. In the present utility model, by setting the moving block into an inclined opening, the electric push rod three drives the moving block to move, and then drives the pressing plate to move downward. Coupled with the cooperation of the second spring, the pressing plate can return to its original position, achieving the effect that the pressing plate can reciprocate. Also, by installing a rotating roller below the pressing plate, the effect of pressing and fixing while not affecting the transmission of the anti-slip mat is achieved, solving the problem that frequent switching and adjustment are required between fixing and transmission during cutting, resulting in waste of time and affecting production efficiency, and improving the practicability of the device. Description of the Drawings

[0016] Figure 1 Schematic three-dimensional structure diagram of a new type of automatic cutting machine for processing anti-slip mats proposed by the present utility model;

[0017] Figure 2 Schematic partial structure diagram of the mounting frame of a new type of automatic cutting machine for processing anti-slip mats proposed by the present utility model;

[0018] Figure 3 Schematic partial structure diagram of the rotating plate of a new type of automatic cutting machine for processing anti-slip mats proposed by the present utility model;

[0019] Figure 4 Schematic partial structure cross-section diagram of the mounting shell of a new type of automatic cutting machine for processing anti-slip mats proposed by the present utility model;

[0020] Figure 5 Schematic partial structure diagram of the second mounting frame of a new type of automatic cutting machine for processing anti-slip mats proposed by the present utility model;

[0021] Figure 6 Schematic partial structure diagram of the collection box of a new type of automatic cutting machine for processing anti-slip mats proposed by the present utility model.

[0022] Legend Explanation:

[0023] 1. Workbench; 2. Chassis; 3. Chain-type conveyor belt; 4. First mounting frame; 5. First moving block; 6. First electric push rod; 7. Guide plate; 8. First connecting plate; 9. Longitudinal cutting tool; 10. Transverse cutting tool; 11. Rotating plate; 12. Mounting shell; 13. First spring; 14. Pushing block; 15. Pushing plate; 16. Rotating shaft; 17. Guide block; 18. Second electric push rod; 19. Second mounting frame; 20. Third electric push rod; 21. Second moving block; 22. Pressing plate; 23. Fourth electric push rod; 24. Second spring; 25. Connecting block; 26. Second connecting plate; 27. Rotating roller; 28. Collection box. Detailed Embodiment

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Referring to Figure 1 - Figure 4 , an embodiment provided by the present invention: an automatic cutting machine for processing a new type of anti-slip mat, including a workbench 1. The workbench 1 provides a stable operation platform for the entire device. A first mounting frame 4 is fixedly connected to the upper surface of the workbench 1. A first moving block 5 is slidably connected inside the first mounting frame 4. The first moving block 5 can move precisely on the first mounting frame 4 to adjust the position of the cutting tool to meet the cutting requirements of anti-slip mats of different sizes. A first electric push rod 6 is fixedly connected to the lower surface of the first moving block 5. The first electric push rod 6 can provide power in the vertical direction to control the lifting of the cutting tool and realize the cutting operation of the anti-slip mat. A first connecting plate 8 is fixedly connected to the output end of the first electric push rod 6. A rotating shaft 16 is fixedly connected to one side of the outer wall of the first connecting plate 8. A rotating plate 11 is rotatably connected to one side of the outer wall of the rotating shaft 16. The rotating plate 11 can rotate around the rotating shaft 16 to conveniently switch the use of the longitudinal cutting tool 9 and the transverse cutting tool 10. When longitudinal cutting is required, the rotating plate 11 is rotated to the position where the longitudinal cutting tool 9 faces downward; when transverse cutting is required, the rotating plate 11 is rotated so that the transverse cutting tool 10 faces downward. Two symmetrically arranged mounting shells 12 are fixedly connected to one side of the outer wall of the first connecting plate 8. A first spring 13 is fixedly connected inside each of the two mounting shells 12. One end of the first spring 13 is fixedly connected to a dial block 14. The first spring 13 provides an elastic force for the dial block 14 to enable the dial block 14 to move within a certain range. When the rotating plate 11 rotates, the dial block 14 can automatically snap into the corresponding position on the rotating plate 11 under the action of the first spring 13 to ensure the stability of the rotating plate 11 during use. One end of the dial block 14 is slidably connected inside the rotating plate 11, and one end of the dial block 14 is slidably connected inside the mounting shell 12. A longitudinal cutting tool 9 is fixedly connected to the upper surface of the rotating plate 11, and a transverse cutting tool 10 is fixedly connected to the lower surface of the rotating plate 11. A guiding component for guiding the anti-slip mat to prevent deviation is installed on the upper surface of the workbench 1. The guiding component includes a second electric push rod 18. One side of the outer wall of the second electric push rod 18 is fixedly connected to the upper surface of the workbench 1. The second electric push rod 18 can provide power in the horizontal direction to adjust the position of the guiding block 17. One side of the outer wall of the second electric push rod 18 is fixedly connected to the upper surface of the workbench 1. The output end of the second electric push rod 18 is fixedly connected to a guiding block 17. The guiding block 17 can guide the anti-slip mat during the cutting process to prevent the anti-slip mat from deviating and ensure the accuracy and quality of the cutting.

[0026] Referring toFigure 1 , Figure 5 and Figure 6 , on the upper surface of the workbench 1, there are symmetrically arranged connecting blocks 25 on the left and right. On the upper surfaces of both connecting blocks 25, there are fixedly connected mounting brackets II 19. Inside the mounting brackets II 19, there are fixedly connected springs II 24. When the pressing plate 22 does not need to be pressed down, the spring II 24 can drive the pressing plate 22 to return to its original position through its own elasticity. One end of the spring II 24 is fixedly connected to the pressing plate 22. On the lower surface of the pressing plate 22, there are symmetrically arranged connecting plates II 26 on the left and right. Inside both connecting plates II 26, there are rotatably connected rotating rollers 27. On one side of the outer wall of the mounting bracket II 19, there is fixedly connected an electric push rod III 20. The output end of the electric push rod III 20 is fixedly connected to a moving block II 21. The moving block II 21 can adjust its position under the push of the electric push rod III 20, thereby driving the pressing plate 22 to move up and down, so as to flexibly adjust the pressing force and height when cutting non-slip mats of different thicknesses. Adjacent to one side of the outer wall of the workbench 1, there is a collection box 28. The collection box 28 is used to collect the cut non-slip mats. Inside the collection box 28, there is a pushing component for stacking the non-slip mats. The pushing component includes an electric push rod IV 23. One side of the outer wall of the electric push rod IV 23 is fixedly connected inside the collection box 28. The output end of the electric push rod IV 23 is fixedly connected to a push plate 15. Under the push of the electric push rod IV 23, the push plate 15 can stack the non-slip mats in the collection box 28 neatly, which is convenient for subsequent packaging and storage. The lower surface of the workbench 1 is fixedly connected to a chassis 2, which can provide an installation space for the control system and power system of the entire self-cutting machine, protecting the internal electronic components and mechanical parts. One side of the outer wall of the workbench 1 is fixedly connected to a guide plate 7. Inside the workbench 1, there is a chain-type conveyor belt 3, which is used to drive the non-slip mats. The push plate 15 is slidably connected inside the collection box 28, and the push plate 15 is used to stack the non-slip mats neatly. On the chassis 2, there are a display screen and control buttons. The longitudinal cutter 9 and the transverse cutter 10 are both designed in a semi-circular arc shape.

[0027] Working principle: When using the device, first pass the anti-skid pad under the rotating roller 27 and place it on the chain plate conveyor belt 3, start the electric push rod 3 20, drive the moving block 21 to move, and the oblique mouth squeezes the pressing plate 22 downward, and then drives the connecting plate 26 and the rotating roller 27 connected thereto to move downward, until the rotating roller 27 presses the anti-skid pad; at this time we turn on the chain plate conveyor belt 3, and the anti-skid pad moves to the guide assembly with the help of the rotating roller 27; the guide assembly includes guide blocks 17 and electric push rod 2 18. When the anti-skid pad arrives, start the electric push rod 2 18 on both sides of the workbench 1, and drive the two guide blocks 17 to press against the two sides of the anti-skid pad respectively, pressing so that the anti-skid pad can return to the correct direction when it deviates; then the anti-skid pad reaches the bottom of the tool, and the mounting bracket 1 4 An electric slide rail is provided inside, so it can drive the moving block 5 to move. When performing horizontal cutting, the horizontal tool 10 is used, and the electric push rod 6 drives the tool to descend, and then the moving block 5 drives the horizontal tool 10 to cut the anti-slip pad machine; when longitudinal cutting, that is, fixed width cutting, is required, first move the shift block 14 to disengage it from the rotating plate 11, then rotate the rotating plate 11, adjust the longitudinal tool 9 to the bottom, and finally release the shift block 14 to make it fit into the rotating plate 11 to complete the fixation. When cutting longitudinally, the cutting can be completed without moving the moving block 5; finally, the cut anti-slip pad enters the collection box 28 through the guide plate 7, and the electric push rod 4 23 is started. The anti-slip pads are neatly stacked through the two push plates 15 to facilitate subsequent processing.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic cutting machine for processing a new type of anti-slip mat, comprising a workbench (1), characterized in that: On the upper surface of the workbench (1), a first mounting frame (4) is fixedly connected. Inside the first mounting frame (4), a first moving block (5) is slidably connected. On the lower surface of the first moving block (5), a first electric push rod (6) is fixedly connected. The output end of the first electric push rod (6) is fixedly connected to a first connecting plate (8). On one side of the outer wall of the first connecting plate (8), a rotating shaft (16) is fixedly connected. On one side of the outer wall of the rotating shaft (16), a rotating plate (11) is rotatably connected. On one side of the outer wall of the first connecting plate (8), symmetrically arranged mounting shells (12) are fixedly connected on the left and right. Inside each of the two mounting shells (12), a first spring (13) is fixedly connected. One end of the first spring (13) is fixedly connected to a shifting block (14). One end of the shifting block (14) is slidably connected inside the rotating plate (11). One end of the shifting block (14) is slidably connected inside the mounting shell (12). On the upper surface of the rotating plate (11), a longitudinal cutter (9) is fixedly connected. On the lower surface of the rotating plate (11), a transverse cutter (10) is fixedly connected. On the upper surface of the workbench (1), a guiding assembly is installed for guiding the anti-slip mat to prevent deviation.

2. The automatic cutting machine for processing a new type of anti-slip mat according to claim 1, wherein: The guiding assembly includes a second electric push rod (18). On one side of the outer wall of the second electric push rod (18), it is fixedly connected to the upper surface of the workbench (1). The output end of the second electric push rod (18) is fixedly connected to a guiding block (17).

3. The automatic cutting machine for processing a new type of anti-slip mat according to claim 1, characterized in that: On the upper surface of the workbench (1), symmetrically arranged connecting blocks (25) are fixedly connected on the left and right. On the upper surface of each of the two connecting blocks (25), a second mounting frame (19) is fixedly connected. Inside the second mounting frame (19), a second spring (24) is fixedly connected. One end of the second spring (24) is fixedly connected to a pressing plate (22). On the lower surface of the pressing plate (22), symmetrically arranged second connecting plates (26) are fixedly connected on the left and right. Inside each of the two second connecting plates (26), a rotating roller (27) is rotatably connected. On one side of the outer wall of the second mounting frame (19), a third electric push rod (20) is fixedly connected. The output end of the third electric push rod (20) is fixedly connected to a second moving block (21). On one side of the workbench (1), a collection box (28) is arranged. Inside the collection box (28), a pushing assembly is installed for stacking the anti-slip mats.

4. The automatic cutting machine for processing a new type of anti-slip mat according to claim 3, characterized in that: The pushing assembly includes a fourth electric push rod (23). On one side of the outer wall of the fourth electric push rod (23), it is fixedly connected to one side of the outer wall of the collection box (28). The output end of the fourth electric push rod (23) is fixedly connected to a pushing plate (15).

5. An automatic cutting machine for processing a new type of anti-slip mat according to claim 1, characterized in that: On the lower surface of the workbench (1), a machine case (2) is fixedly connected. On one side of the outer wall of the workbench (1), a guiding plate (7) is fixedly connected.

6. The automatic cutting machine for processing a new type of anti-slip mat according to claim 5, characterized in that: Inside the workbench (1), a chain-type conveyor belt (3) is arranged, and the chain-type conveyor belt (3) is used to drive the anti-slip mat.

7. An automatic cutting machine for processing a new type of anti-slip mat according to claim 4, characterized in that: The pushing plate (15) is slidably connected inside the collection box (28), and the pushing plate (15) is used to stack the anti-slip mats neatly.

8. The automatic cutting machine for processing a new type of anti-slip mat according to claim 5, characterized in that: On the machine case (2), a display screen and control buttons are provided. Both the longitudinal cutter (9) and the transverse cutter (10) are designed in a semi-circular shape.