Heating and melting device for color master batch production material

By introducing a combination design of a shaking structure and agitator into the heating and melting device for color masterbatch production, the uneven mixing problem caused by material precipitation is solved, the uniform mixing and operation convenience of the material is achieved, and energy consumption is reduced.

CN223161178UActive Publication Date: 2025-07-29LONGKOU YUECAI PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202422199958.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-07-29
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

The existing heating and melting device for color masterbatch production materials after the material is passed into the barrel, and it is difficult to mix evenly with a stirring rod, which affects the quality of the product.

Method used

The design is adopted that combines a shaking structure and agitator. The heating barrel is driven to shake back and forth through the rotating shaft, and the material is stirred with the agitator to prevent the material from sinking to the bottom.

Benefits of technology

The uniform mixing of materials is achieved, the product quality problems caused by uneven mixing of the mixing rod is avoided, and the operation convenience and energy efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a material heating and melting device for color master batch production, which relates to the technical field of color master batch production, and comprises a bottom plate, two vertical plates are fixedly connected onto the bottom plate, a heating barrel is arranged on the two vertical plates together, a feeding pipe is communicated onto the heating barrel, a valve is arranged on the feeding pipe, and the valve is connected with the heating barrel. A first motor is fixedly connected to the heating barrel, a stirrer is fixedly connected to an output shaft of the first motor, an electric heating pipe is fixedly connected to the inner wall of the heating barrel, a shaking structure is arranged on the heating barrel, and the shaking structure is mainly composed of two rotating shafts; according to the heating and melting device for the color master batch production material, the problems that after the material is introduced into the barrel body, the material is usually stirred by a stirring rod, and the material is easily precipitated in the barrel body, so that the material is difficult to mix uniformly by purely using the stirring rod to stir, and the product quality is influenced are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch production, in particular to a heating and melting device for masterbatch production materials. Background Technique

[0002] The heating and melting device for masterbatch production materials is a key equipment in the masterbatch manufacturing process, mainly used to heat raw materials such as plastic resins, pigments, and additives to a molten state for uniform mixing and extrusion molding. This process is crucial for ensuring the quality and performance of masterbatch.

[0003] During the use of the current heating and melting device for masterbatch production materials by staff, it is often found that: after the materials are fed into the barrel, the materials are usually stirred by a stirring rod. Since the materials are prone to sedimentation in the barrel, simply using the stirring rod to stir is difficult to make them mix evenly, resulting in a situation that affects the product quality. Content of the Utility Model

[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a heating and melting device is proposed.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a heating and melting device for masterbatch production materials, including a bottom plate, two vertical plates are fixedly connected to the bottom plate, a heating barrel is jointly arranged on the two vertical plates, a feeding pipe is communicated with the heating barrel, a valve is arranged on the feeding pipe, a first motor is fixedly connected to the heating barrel, a stirrer is fixedly connected to the output shaft of the first motor, an electric heating pipe is fixedly connected to the inner wall of the heating barrel, a shaking structure is arranged on the heating barrel, the shaking structure is mainly composed of two rotating shafts, both of the two rotating shafts are fixedly connected to the heating barrel, and the rotating shafts are rotatably connected to the vertical plates.

[0006] The effects achieved by the above components are as follows: Open the valve, feed various raw materials into the heating barrel through the feeding pipe, start the electric heating pipe to heat the raw materials, start the first motor, the output shaft of the first motor drives the stirrer to rotate to stir the raw materials. During the heating and melting process, the staff can rotate the rotating shafts back and forth to drive the heating barrel to shake reciprocally, shake the materials in the heating barrel, prevent the materials from sinking to the bottom and being out of reach of the stirrer, thereby avoiding the situation that affects the product quality due to the fact that after the materials are fed into the barrel of the current heating and melting device for masterbatch production materials, the materials are usually stirred by a stirring rod, and since the materials are prone to sedimentation in the barrel, simply using the stirring rod to stir is difficult to make them mix evenly.

[0007] Preferably, a connecting plate is fixedly connected to one of the rotating shafts. A sliding groove is formed in the connecting plate. A sliding rod is slidably connected in the sliding groove. A turntable is fixedly connected to the sliding rod.

[0008] The effects achieved by the above components are as follows: Rotating the turntable, the turntable can drive the sliding rod to perform a circular motion. Since the sliding rod is limited and slides in the sliding groove, the sliding rod can drive the connecting plate to swing back and forth, and then drive the heating barrel to shake back and forth, making the operation more convenient.

[0009] Preferably, a second motor is fixedly connected to one of the vertical plates. The output shaft of the second motor is fixedly connected to the turntable.

[0010] The effects achieved by the above components are as follows: Starting the second motor, the output shaft of the second motor drives the turntable to rotate, which can further improve the convenience of operation.

[0011] Preferably, two limiting rods are fixedly connected to the heating barrel. An arc-shaped groove is formed in the vertical plate. The arc-shaped groove is slidably connected to the limiting rod.

[0012] The effects achieved by the above components are as follows: The limiting rod is limited and slides in the arc-shaped groove, which can make the process of the heating barrel shaking more stable.

[0013] Preferably, a heat preservation structure is arranged on the heating barrel. The heat preservation structure mainly consists of a placement groove. The placement groove is formed in the heating barrel. Heat preservation cotton is arranged in the placement groove. A cover plate is arranged on the placement groove.

[0014] The effects achieved by the above components are as follows: Placing the heat preservation cotton in the placement groove can keep the heating barrel warm, reduce energy consumption, improve efficiency, and it is convenient to replace the heat preservation cotton by removing the cover plate.

[0015] Preferably, four positioning rods are slidably inserted into the cover plate. Two positioning grooves are respectively formed on the inner walls of both sides of the placement groove. The positioning rods and the positioning grooves are of matching sizes.

[0016] The effects achieved by the above components are as follows: Clamping the cover plate in the placement groove and sliding two positioning rods to make them snap into the corresponding positioning grooves can limit the cover plate.

[0017] Preferably, two sliding grooves are formed in the cover plate. Two sliding blocks are slidably connected in the sliding grooves. The sliding blocks are fixedly connected to the positioning rods.

[0018] The effects achieved by the above components are as follows: Workers can drive the positioning rods to slide by sliding the sliding blocks, making the operation more convenient.

[0019] Preferably, springs are arranged in the sliding grooves. The two ends of each spring are respectively fixedly connected to the two sliding blocks.

[0020] The effects achieved by the above components are as follows: when the clamping rod is stuck in the clamping groove, the spring is in a contracted state, so the elastic force of the spring's rebound acts on the slider, making the limit more stable.

[0021] Compared with the prior art, the advantages and positive effects of the present utility model are that in the present utility model, by setting a shaking structure, during the heating and melting process, the staff can rotate the rotating shaft back and forth to drive the heating barrel to shake reciprocally, shake the materials in the heating barrel, prevent the materials from sinking to the bottom and being out of reach of the stirrer, thereby avoiding the situation that affects the product quality due to the fact that in the current heating and melting device for the production materials of masterbatch, after the materials are fed into the barrel, the materials are usually stirred by the stirring rod, and since the materials are prone to precipitate in the barrel, it is difficult to mix them evenly simply by using the stirring rod. Brief Description of the Drawings

[0022] Figure 1 is a three-dimensional structural schematic diagram of a heating and melting device for the production materials of masterbatch proposed by the present utility model;

[0023] Figure 2 is a three-dimensional structural schematic diagram of another perspective of a heating and melting device for the production materials of masterbatch proposed by the present utility model;

[0024] Figure 3 is a partial schematic diagram of the shaking structure of a heating and melting device for the production materials of masterbatch proposed by the present utility model;

[0025] Figure 4 is a partial schematic diagram of the heat preservation structure of a heating and melting device for the production materials of masterbatch proposed by the present utility model.

[0026] Legend Explanation: 1. Bottom plate; 2. Vertical plate; 3. Heating barrel; 4. Feeding pipe; 5. Valve; 6. Shaking structure; 61. Rotating shaft; 62. Connecting plate; 63. Sliding groove; 64. Slide bar; 65. Turntable; 66. Second motor; 67. Arc groove; 68. Limiting rod; 7. Heat preservation structure; 71. Placing groove; 72. Heat preservation cotton; 73. Cover plate; 74. Clamping rod; 75. Clamping groove; 76. Chute; 77. Slider; 78. Spring; 8. First motor; 9. Stirrer; 10. Electric heating tube. Detailed Description of the Embodiment

[0027] Embodiment 1, as Figure 1 and Figure 2As shown in the figure, a heating and melting device for raw materials used in masterbatch production includes a bottom plate 1. Two vertical plates 2 are fixedly connected to the bottom plate 1. A heating barrel 3 is jointly arranged on the two vertical plates 2. A feeding pipe 4 is communicated with the heating barrel 3. A valve 5 is arranged on the feeding pipe 4. A first motor 8 is fixedly connected to the heating barrel 3. A stirrer 9 is fixedly connected to the output shaft of the first motor 8. Electric heating pipes 10 are fixedly connected to the inner wall of the heating barrel 3.

[0028] Referring to Figure 1 and Figure 3 , a shaking structure 6 is arranged on the heating barrel 3. The shaking structure 6 mainly consists of two rotating shafts 61. Both of the two rotating shafts 61 are fixedly connected to the heating barrel 3. The rotating shafts 61 are rotatably connected to the vertical plates 2. Open the valve 5, and pass various raw materials into the heating barrel 3 through the feeding pipe 4. Start the electric heating pipes 10 to heat the raw materials. Start the first motor 8, and the output shaft of the first motor 8 drives the stirrer 9 to rotate to stir the raw materials. During the heating and melting process, the staff can rotate the rotating shafts 61 back and forth to drive the heating barrel 3 to shake reciprocally, shake the materials in the heating barrel 3, and prevent the materials from sinking to the bottom and being out of reach of the stirrer 9, thereby avoiding the situation that affects the product quality because in the current heating and melting device for raw materials used in masterbatch production, after the materials are passed into the barrel body, the materials are usually stirred by a stirring rod. Since the materials are easy to precipitate in the barrel body, it is difficult to mix them evenly simply by using the stirring rod. A connecting plate 62 is fixedly connected to one of the rotating shafts 61. A sliding groove 63 is opened on the connecting plate 62. A sliding rod 64 is slidably connected in the sliding groove 63. A turntable 65 is fixedly connected to the sliding rod 64. Rotate the turntable 65, and the turntable 65 can drive the sliding rod 64 to make a circular motion. Since the sliding rod 64 is limited to slide in the sliding groove 63, the sliding rod 64 can drive the connecting plate 62 to swing reciprocally, and then drive the heating barrel 3 to shake reciprocally, making the operation more convenient. A second motor 66 is fixedly connected to one of the vertical plates 2. The output shaft of the second motor 66 is fixedly connected to the turntable 65. Start the second motor 66, and the output shaft of the second motor 66 drives the turntable 65 to rotate, which can further improve the convenience of the operation. Two limiting rods 68 are fixedly connected to the heating barrel 3. An arc-shaped groove 67 is opened on the vertical plate 2. The arc-shaped groove 67 is slidably connected with the limiting rods 68. The limiting rods 68 are limited to slide in the arc-shaped groove 67, which can make the shaking process of the heating barrel 3 more stable.

[0029] Referring to Figure 2 and Figure 4, a heat preservation structure 7 is provided on the heating barrel 3. The heat preservation structure 7 mainly consists of a placement groove 71. The placement groove 71 is opened on the heating barrel 3. Heat preservation cotton 72 is arranged in the placement groove 71. A cover plate 73 is arranged on the placement groove 71. Placing the heat preservation cotton 72 in the placement groove 71 can keep the heating barrel 3 warm, thereby reducing energy consumption and improving efficiency. Moreover, removing the cover plate 73 can facilitate the replacement of the heat preservation cotton 72. Four positioning rods 74 are slidably inserted into the cover plate 73. Two positioning grooves 75 are respectively opened on the inner walls of both sides of the placement groove 71. The positioning rods 74 and the positioning grooves 75 are of matching sizes. The cover plate 73 is clamped in the placement groove 71. Sliding the two positioning rods 74 to make them snap into the corresponding positioning grooves 75 can limit the cover plate 73. Two sliding grooves 76 are opened on the cover plate 73. Two sliders 77 are slidably connected in the sliding grooves 76. The sliders 77 are fixedly connected to the positioning rods 74. Staff can drive the positioning rods 74 to slide by sliding the sliders 77, making the operation more convenient. A spring 78 is arranged in the sliding grooves 76. Both ends of the spring 78 are fixedly connected to the two sliders 77 respectively. When the positioning rods 74 are clamped in the positioning grooves 75, the spring �8 is in a contracted state. Therefore, the resilient force of the spring 78 acts on the sliders 77, making the limit more stable.

[0030] Working principle: Open valve 5, and introduce various raw materials into heating barrel 3 through feeding pipe 4. Start electric heating tube 10 to heat the raw materials. Start first motor 8, and the output shaft of first motor 8 drives stirrer 9 to rotate to stir the raw materials. During the process of heating and melting, the staff can rotate rotating shaft 61 back and forth to drive heating barrel 3 to shake reciprocally, shake the materials in heating barrel 3, prevent the materials from sinking to the bottom and being beyond the reach of stirrer 9, thus avoiding the situation that in the current heating and melting device for masterbatch production materials, after the materials are introduced into the barrel body, the materials are usually stirred by a stirring rod. Since the materials are prone to precipitate in the barrel body, it is difficult to mix them evenly simply by using the stirring rod, which affects the product quality. Rotate turntable 65, and turntable 65 can drive sliding rod 64 to do circular motion. Since sliding rod 64 is limited to slide in sliding groove 63, sliding rod 64 can drive connecting plate 62 to swing reciprocally, and then drive heating barrel 3 to shake reciprocally, making the operation more convenient. Start second motor 66, and the output shaft of second motor 66 drives turntable 65 to rotate, which can further improve the convenience of operation. Limiting rod 68 is limited to slide in arc-shaped groove 67, which can make the process of shaking heating barrel 3 more stable. Place heat preservation cotton 72 in placement groove 71 to keep heating barrel 3 warm, reduce energy consumption and improve efficiency. And removing cover plate 73 can facilitate the replacement of heat preservation cotton 72. Clamp cover plate 73 in placement groove 71, slide two positioning rods 74 to make them snap into corresponding positioning slots 75 to limit cover plate 73. The staff can drive positioning rod 74 to slide by sliding slider 77, making the operation more convenient. When positioning rod 74 is stuck in positioning slot 75, spring 78 is in a contracted state, so the resilient force of spring 78 acts on slider 77 to make the limitation more stable.

[0031] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention. In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

Claims

1. A heating and melting device for raw materials used in masterbatch production, comprising a bottom plate (1), characterized in that: Two vertical plates (2) are fixedly connected to the bottom plate (1). A heating barrel (3) is jointly arranged on the two vertical plates (2). A feed pipe (4) is communicated with the heating barrel (3). A valve (5) is arranged on the feed pipe (4). A first motor (8) is fixedly connected to the heating barrel (3). A stirrer (9) is fixedly connected to the output shaft of the first motor (8). An electric heating pipe (10) is fixedly connected to the inner wall of the heating barrel (3). A shaking structure (6) is arranged on the heating barrel (3). The shaking structure (6) mainly consists of two rotating shafts (61). The two rotating shafts (61) are both fixedly connected to the heating barrel (3). The rotating shaft (61) is rotatably connected to the vertical plate (2).

2. The heating and melting device for the raw materials used in the production of masterbatch according to claim 1, wherein: A connecting plate (62) is fixedly connected to one of the rotating shafts (61). A sliding groove (63) is formed in the connecting plate (62). A sliding rod (64) is slidably connected in the sliding groove (63). A turntable (65) is fixedly connected to the sliding rod (64).

3. The heating and melting device for the raw materials used in the production of masterbatch according to claim 2, characterized in that: A second motor (66) is fixedly connected to one of the vertical plates (2). The output shaft of the second motor (66) is fixedly connected to the turntable (65).

4. The heating and melting device for the raw materials used in the production of color masterbatch according to claim 3, characterized in that: Two limiting rods (68) are fixedly connected to the heating barrel (3). An arc-shaped groove (67) is formed in the vertical plate (2). The arc-shaped groove (67) is slidably connected to the limiting rod (68).

5. The heating and melting device for the raw materials used in the production of color masterbatch according to claim 4, characterized in that: A heat preservation structure (7) is arranged on the heating barrel (3). The heat preservation structure (7) mainly consists of a placement groove (71). The placement groove (71) is formed in the heating barrel (3). Heat preservation cotton (72) is arranged in the placement groove (71). A cover plate (73) is arranged on the placement groove (71).

6. The heating and melting device for the raw materials used in the production of color masterbatch according to claim 5, wherein: Four clamping rods (74) are slidably inserted into the cover plate (73). Two clamping grooves (75) are respectively formed in the two inner side walls of the placement groove (71). The clamping rod (74) is adapted to the clamping groove (75) in size.

7. The heating and melting device for the raw materials used in the production of color masterbatch according to claim 6, characterized in that: Two sliding grooves (76) are formed in the cover plate (73). Two sliders (77) are slidably connected in the sliding grooves (76). The slider (77) is fixedly connected to the clamping rod (74).

8. The heating and melting device for the raw materials used in the production of masterbatch according to claim 7, wherein: A spring (78) is arranged in the sliding groove (76). The two ends of the spring (78) are respectively fixedly connected to the two sliders (77).