Adjustable feeding equipment for polyamide particles and masterbatches
By designing the combination of weighing, transmission and mobile devices, the inconvenient adjustment and delivery accuracy of polyamide particles and masterbatch feeding equipment are solved, precise measurement and uniform transmission are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202311182665.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-14
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2043-09-14
AI Technical Summary
In the prior art, the feeding equipment for polyamide particles and masterbatches is inconvenient to adjust and the conveying accuracy is different, resulting in difficult to ensure production efficiency and product quality.
An adjustable feeding device including a weighing device, a transmission device and a mobile device is designed. Through the combination of a vacuum pump, an electromagnet and a motor, the precise measurement of polyamide particles and the uniform transmission of color masterbatches are achieved to meet the material needs of different diameters.
It realizes accurate measurement of polyamide particles and uniform transmission of color masterbatches, improves production efficiency and product quality, and adapts to the transportation needs of materials of different sizes.
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Figure CN117088128B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of feeding equipment, in particular to an adjustable feeding equipment for polyamide particles and masterbatches. Background Art
[0002] Polyamide granules and masterbatches are commonly used in plastics processing. Polyamide granules are a plastic raw material primarily used to manufacture heat-resistant and corrosion-resistant parts and appliances, such as automotive hoods, pipes, and valves. Masterbatches are materials that evenly disperse pigments within plastic granules, enhancing the color and appearance of plastic products. Adjustable feeders are devices used to control the supply and delivery of materials, adjusting the feed rate and speed according to production needs. In plastics processing, adjustable feeders are commonly used to feed polyamide granules and masterbatches into extruders or injection molding machines for the manufacture of plastic products. The feeding of polyamide granules and masterbatches typically requires different equipment and methods. Polyamide granules typically require vacuum feeding to ensure precise feed rates and speeds, while masterbatches typically require screw feeding to ensure uniform pigment dispersion within the plastic granules.
[0003] In practical applications, adjustable feeding equipment needs to be adjusted and optimized based on different materials and production requirements to ensure production efficiency and product quality. Appropriate equipment and methods must be selected based on specific circumstances, and regular maintenance and servicing are required to ensure the equipment's normal operation and stability. Therefore, the applicant's invention has resulted in an adjustable feeding device for polyamide particles and masterbatches, addressing the issues of inconvenient adjustment and varying conveying accuracy for materials of different sizes. Summary of the Invention
[0004] (1) Technical problems solved
[0005] In view of the shortcomings of the existing technology, the present invention provides an adjustable feeding device for polyamide particles and masterbatches, which solves the problems of inconvenient adjustment and different conveying precision of materials of different sizes.
[0006] (2) Technical solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a polyamide particle and masterbatch adjustable feeding device, comprising:
[0008] a first metal box, wherein a first vacuum pump is fixedly connected to the interior of the first metal box, a third metal box is fixedly connected to the bottom surface of the first metal box, a second metal box is fixedly connected to the right surface of the first metal box, and a second vacuum pump is fixedly connected to the side surface of the third metal box;
[0009] A weighing device, comprising a guide plate, a drop chute, a separation plate, a first anti-bending fixed plate, a telescopic rod, a second anti-bending fixed plate, a first adjustable electromagnet, a lifting plate, a switch, a knob and a third anti-bending fixed plate, the weighing device being fixedly connected to the rear surface of the first metal box, the right surface of the first anti-bending fixed plate being fixedly connected to the telescopic rod, the output end of the telescopic rod being fixedly connected to the second anti-bending fixed plate, the first adjustable electromagnet being fixedly connected to the first metal box, the side surface of the lifting plate being in contact with the first adjustable electromagnet, the upper surface of the third anti-bending fixed plate being fixedly connected to a spring, and the end of the spring away from the third anti-bending fixed plate being fixedly connected to the lifting plate;
[0010] A transmission device, the transmission device comprising a first motor, an auger and a rotating shaft, the output end of the transmission device being fixedly connected to the rotating shaft, the outer surface of the rotating shaft being fixedly connected to the auger, and a baffle being fixedly connected to the upper surface of the second metal box;
[0011] A moving device, the moving device includes a second motor, a transverse rod, a screw and bristles, the output end of the second motor is fixedly connected to the screw, the screw is threadedly connected to the transverse rod, the outer lower surface of the transverse rod is fixedly connected to the bristles, the bristles are distributed in a rectangular array, and the right inner wall of the baffle is fixedly connected to a second adjustable electromagnet.
[0012] Preferably: the input end of the first vacuum pump is fixedly connected to a feed pipe, the output end of the first vacuum pump is fixedly connected to a discharge port, the lower surfaces of the third metal box and the second metal box are respectively fixedly connected to rollers, and the side surface of the second metal box is fixedly connected to the third metal box.
[0013] Preferably, the input end of the second vacuum pump extends to the interior of the third metal box, and the output end of the second vacuum pump is fixedly connected to a discharge pipe.
[0014] Preferably: the guide plate and the separation plate are both V-shaped, the drop groove is located on the upper surface of the guide plate, the switch extends to the outside of the first metal box, the rear surface of the first anti-bending fixing plate is fixedly connected to the first metal box, and the upper surface of the second anti-bending fixing plate is fixedly connected to the lower surface of the separation plate.
[0015] Preferably: the lifting plate is made of stainless iron, the side surface of the third anti-bending fixed plate is fixedly connected to the inner surface of the first metal box, the upper surface of the lifting plate contacts the lower surface of the separation plate, and the separation plate is slidably connected to the inner surface of the first metal box.
[0016] Preferably, there are multiple transmission devices, the top inner wall of the second metal box is provided with a loading port, the top inner wall of the third metal box is provided with a dropping port, and the transmission devices extend to the inside of the loading port and the dropping port respectively.
[0017] Preferably, the first vacuum pump, the telescopic rod, the first adjustable electromagnet, the switch, the knob, the first motor, the second vacuum pump, the second motor, and the second adjustable electromagnet are all electrically connected to an external power supply.
[0018] Preferably, the right surface of the second motor is magnetically connected to the second adjustable electromagnet, the transverse rod is slidably connected to the moving device, and the front surfaces of the first metal box, the second metal box, and the third metal box are all made of transparent material.
[0019] (3) Beneficial effects
[0020] The present invention provides an adjustable feeding device for polyamide particles and masterbatches. It has the following beneficial effects:
[0021] 1. The polyamide particles and masterbatch adjustable feeding equipment is designed with a weighing device to realize that when the polyamide particles are moved, the magnetism of the adjustable electromagnet can be converted into weight parameters, thereby achieving accurate measurement and avoiding the influence of particle diameter.
[0022] 2. The polyamide particles and masterbatch adjustable feeding equipment is designed with a second motor with adjustable height to move masterbatches of different diameters, avoiding the inability to effectively control the transmission weight due to the influence of the masterbatch diameter when directly transmitted through the auger. Pre-mixing is carried out during the transmission process to increase the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 Schematic diagram of the internal structure of the present invention;
[0024] Figure 2 This is a structural diagram of the weighing device of the present invention;
[0025] Figure 3 Schematic diagram of the internal structure of the present invention;
[0026] Figure 4 for Figure 3 A schematic diagram of the structure at center A;
[0027] Figure 5 for Figure 3 A magnified schematic diagram of the structure at point B in the middle;
[0028] Figure 6 A schematic structural diagram of a mobile device of the present invention.
[0029] Among them, 1. first metal box; 2. feed pipe; 3. first vacuum pump; 4. discharge port; 5. weighing device; 6. guide plate; 7. drop chute; 8. separation plate; 9. first anti-bending fixed plate; 10. telescopic rod; 11. second anti-bending fixed plate; 12. first adjustable electromagnet; 13. lifting plate; 14. switch; 15. knob; 16. third anti-bending fixed plate; 17. spring; 18. second metal box; 19. transmission device; 20. first motor; 21. auger; 22. rotating shaft; 23. feeding port; 24. second vacuum pump; 25. discharge pipe; 26. roller; 27. third metal box; 28. baffle; 29. moving device; 30. second motor; 31. transverse rod; 32. lead screw; 33. brush; 34. second adjustable electromagnet; 35. discharge port. DETAILED DESCRIPTION
[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] like Figure 1-6 As shown, an embodiment of the present invention provides an adjustable feeding device for polyamide particles and masterbatches, comprising a first metal box 1, a first vacuum pump 3 fixedly connected to the interior of the first metal box 1 for transferring polyamide particles, a feed pipe 2 fixedly connected to the input end of the first vacuum pump 3, the first vacuum pump 3, a telescopic rod 10, a first adjustable electromagnet 12, a switch 14, a knob 15, a first motor 20, a second vacuum pump 24, a second motor 30, and a second adjustable electromagnet 34 are all electrically connected to an external power supply, an output end of the first vacuum pump 3 is fixedly connected to a discharge port 4, a third metal box 27, a second The lower surface of the metal box 18 is fixedly connected with rollers 26 for moving the device, the side surface of the second metal box 18 is fixedly connected to the third metal box 27, the lower surface of the first metal box 1 is fixedly connected with the third metal box 27 for mixing the two particles, the right surface of the first metal box 1 is fixedly connected with the second metal box 18 for storing masterbatch, the side surface of the third metal box 27 is fixedly connected with the second vacuum pump 24, the input end of the second vacuum pump 24 extends to the interior of the third metal box 27, and the output end of the second vacuum pump 24 is fixedly connected to the discharge pipe 25.
[0032] The weighing device 5 is used to ensure that the weight of the polyamide particles is the required weight. The weighing device 5 includes a guide plate 6, a drop chute 7, a separation plate 8, a first anti-bending fixed plate 9, a telescopic rod 10, a second anti-bending fixed plate 11, a first adjustable electromagnet 12, a lifting plate 13, a switch 14, a knob 15 and a third anti-bending fixed plate 16. The lifting plate 13 is made of stainless iron. The side surface of the third anti-bending fixed plate 16 is fixedly connected to the inner surface of the first metal box 1. The upper surface of the lifting plate 13 contacts the lower surface of the separation plate 8. The separation plate 8 is slidably connected to the inner surface of the first metal box 1. The weighing device 5 is fixedly connected to the rear surface of the first metal box 1. The right surface of the first anti-bending fixed plate 9 is fixedly connected with the telescopic rod 10 for adjusting the weight of the polyamide particles. The position of the separation plate 8 is adjusted, the output end of the telescopic rod 10 is fixedly connected to the second anti-bending fixed plate 11, the first adjustable electromagnet 12 is fixedly connected to the first metal box 1, the side surface of the lifting plate 13 is in contact with the first adjustable electromagnet 12, the upper surface of the third anti-bending fixed plate 16 is fixedly connected to the spring 17, and the end of the spring 17 away from the third anti-bending fixed plate 16 is fixedly connected to the lifting plate 13. The guide plate 6 and the separation plate 8 are both V-shaped to facilitate the falling of particles. The falling groove 7 is located on the upper surface of the guide plate 6, the switch 14 extends to the outside of the first metal box 1, the rear surface of the first anti-bending fixed plate 9 is fixedly connected to the first metal box 1, and the upper surface of the second anti-bending fixed plate 11 is fixedly connected to the lower surface of the separation plate 8.
[0033] The transmission device 19 is used to transfer particles of different diameters. There are multiple transmission devices 19. The top inner wall of the second metal box 18 is provided with a loading port 23, and the top inner wall of the third metal box 27 is provided with a dropping port 35. The transmission device 19 extends to the interior of the loading port 23 and the dropping port 35 respectively. The transmission device 19 includes a first motor 20, an auger 21 and a rotating shaft 22. The output end of the transmission device 19 is fixedly connected to the rotating shaft 22, the outer surface of the rotating shaft 22 is fixedly connected to the auger 21, and the upper surface of the second metal box 18 is fixedly connected to a baffle 28.
[0034] The moving device 29 includes a second motor 30, a transverse rod 31, a lead screw 32 and bristles 33. The output end of the second motor 30 is fixedly connected to the lead screw 32. The right surface of the second motor 30 is magnetically connected to the second adjustable electromagnet 34. The transverse rod 31 is slidingly connected to the moving device 29. The front surfaces of the first metal box 1, the second metal box 18 and the third metal box 27 are all made of transparent material. The lead screw 32 is threadedly connected to the transverse rod 31. The outer lower surface of the transverse rod 31 is fixedly connected to the bristles 33. The bristles 33 are distributed in a rectangular array. The right inner wall of the baffle 28 is fixedly connected to the second adjustable electromagnet 34.
[0035] Working principle: The left end of the feed pipe 2 is inserted into the polyamide particles, the polyamide particles are extracted through the first vacuum pump 3, and the magnetism of the first adjustable electromagnet 12 is adjusted by the knob 15 as needed, and the left and right positions of the separation plate 8 are adjusted by the telescopic rod 10, thereby adjusting the polyamide particles to fall on the left or right side of the separation plate 8. When falling on one side, the polyamide particles on the other side fall into the inside of the third metal box 27. When the weight of the polyamide particles on the upper side of the lifting plate 13 reaches the threshold, the spring 17 bends the lifting plate 13 to separate from the first adjustable electromagnet 12, and the polyamide particles fall. The height of the second motor 30 is adjusted according to the size of the masterbatch diameter, and the distance from the bristles 33 to the upper surface of the second metal box 18 is always kept half the diameter of the masterbatch. The bristles 33 are moved left and right by the second motor 30 to push the masterbatch into the inside of the third metal box 27 and transported through the second vacuum pump 24.
[0036] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A polyamide particle and masterbatch adjustable feeding device, characterized in that: include: A first metal box (1), wherein a first vacuum pump (3) is fixedly connected to the interior of the first metal box (1), a third metal box (27) is fixedly connected to the lower surface of the first metal box (1) for mixing two particles, a second metal box (18) is fixedly connected to the right surface of the first metal box (1) for storing masterbatches, and a second vacuum pump (24) is fixedly connected to the side surface of the third metal box (27); A weighing device (5) comprising a guide plate (6), a drop trough (7), a separation plate (8), a first anti-bending fixed plate (9), a telescopic rod (10), a second anti-bending fixed plate (11), a first adjustable electromagnet (12), a lifting plate (13), a switch (14), a knob (15) and a third anti-bending fixed plate (16); the weighing device (5) is fixedly connected to the rear surface of the first metal box (1); the right surface of the first anti-bending fixed plate (9) is fixedly connected to the telescopic rod (11). 0), used for adjusting the position of the separation plate (8), the output end of the telescopic rod (10) is fixedly connected to the second anti-bending fixed plate (11), the first adjustable electromagnet (12) is fixedly connected to the first metal box (1), the side surface of the lifting plate (13) is in contact with the first adjustable electromagnet (12), the upper surface of the third anti-bending fixed plate (16) is fixedly connected to the spring (17), and the end of the spring (17) away from the third anti-bending fixed plate (16) is fixedly connected to the lifting plate (13); A transmission device (19), the transmission device (19) includes a first motor (20), an auger (21) and a rotating shaft (22), the output end of the transmission device (19) is fixedly connected to the rotating shaft (22), the outer surface of the rotating shaft (22) is fixedly connected to the auger (21), the upper surface of the second metal box (18) is fixedly connected to a baffle (28), the guide plate (6) and the separation plate (8) are both V-shaped, the drop groove (7) is located on the upper surface of the guide plate (6), the switch (14) extends to the outside of the first metal box (1), the rear surface of the first anti-bending fixed plate (9) is fixedly connected to the first metal box (1), and the upper surface of the second anti-bending fixed plate (11) is fixedly connected to the lower surface of the separation plate (8); A moving device (29) includes a second motor (30), a transverse rod (31), a lead screw (32) and bristles (33), wherein the output end of the second motor (30) is fixedly connected to the lead screw (32), the lead screw (32) is threadedly connected to the transverse rod (31), the outer lower surface of the transverse rod (31) is fixedly connected to the bristles (33), the bristles (33) are distributed in a rectangular array, and the right inner wall of the baffle (28) is fixedly connected to a second adjustable electromagnet (34).
2. The adjustable feeding device for polyamide particles and masterbatches according to claim 1, characterized in that: The input end of the first vacuum pump (3) is fixedly connected to a feed pipe (2), the output end of the first vacuum pump (3) is fixedly connected to a discharge port (4), the lower surfaces of the third metal box (27) and the second metal box (18) are respectively fixedly connected to rollers (26), and the side surface of the second metal box (18) is fixedly connected to the third metal box (27).
3. The adjustable feeding device for polyamide particles and masterbatches according to claim 1, characterized in that: The input end of the second vacuum pump (24) extends to the interior of the third metal box (27), and the output end of the second vacuum pump (24) is fixedly connected to a discharge pipe (25).
4. The adjustable feeding device for polyamide particles and masterbatches according to claim 1, characterized in that: The lifting plate (13) is made of stainless iron, the side surface of the third anti-bending fixed plate (16) is fixedly connected to the inner surface of the first metal box (1), the upper surface of the lifting plate (13) is in contact with the lower surface of the separation plate (8), and the separation plate (8) is slidably connected to the inner surface of the first metal box (1).
5. The adjustable feeding device for polyamide particles and masterbatches according to claim 1, characterized in that: There are multiple transmission devices (19), the top inner wall of the second metal box (18) is provided with a loading port (23), the top inner wall of the third metal box (27) is provided with a dropping port (35), and the transmission devices (19) extend to the inside of the loading port (23) and the dropping port (35), respectively.
6. The adjustable feeding device for polyamide particles and masterbatches according to claim 1, characterized in that: The first vacuum pump (3), the telescopic rod (10), the first adjustable electromagnet (12), the switch (14), the knob (15), the first motor (20), the second vacuum pump (24), the second motor (30), and the second adjustable electromagnet (34) are all electrically connected to an external power supply.
7. The adjustable feeding device for polyamide particles and masterbatches according to claim 1, characterized in that: The right surface of the second motor (30) is magnetically connected to the second adjustable electromagnet (34), the transverse rod (31) is slidably connected to the moving device (29), and the front surfaces of the first metal box (1), the second metal box (18), and the third metal box (27) are all made of transparent materials.
Citation Information
Patent Citations
Automatic weighing and packaging machine for color master batches
CN214690449U
High-efficiency mixing device for processing color masterbatch
WO2022127356A1
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