Color master batch drying device
By designing a masterbatch drying device for vortex fan with negative pressure to absorb water stains and hot air drying, the problem of water stain treatment after long masterbatch is solved, efficient drying effect is achieved, and the production process is simplified.
Patent Information
- Application Number
- CN202422287800.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing masterbatch drying equipment cannot directly dry the uncut masterbatch after cooling, resulting in difficulty in treating water stains and affecting subsequent processing.
A color masterbatch drying device is designed to remove water stains through the suction duct and the suction hole by using the negative pressure generated by the vortex fan, and dry the long color masterbatch through the hot air duct and the hot air duct. Combined with the adjustable bungee roller structure, the cooling and drying of the long color masterbatch is achieved.
It realizes efficient water stain removal and drying of long color masterbatches, simplifies the production process, and ensures the drying quality of color masterbatches and the smooth progress of subsequent processing.
Smart Images

Figure CN223161193U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of masterbatch drying, and particularly relates to a masterbatch drying device. Background Technique
[0002] Masterbatch is an indispensable colorant in plastic products, and its production process is strict and diverse. Common production methods include the ink method, the washing method, the kneading method, etc. In the ink method, a low-molecular protective layer is coated on the surface of the pigment through three-roll grinding, and then it is mixed with the carrier resin, and masterbatch is made through plasticization and granulation. The washing method uses sand grinding to refine the pigment particles, and transfers the pigment into the oil phase through the phase transfer method, and masterbatch is obtained after drying. The kneading method is to mix the pigment with the oily carrier, and utilize the lipophilic property of the pigment to make the pigment enter the oil phase from the water phase through kneading, and be coated by the oily carrier to ensure stable dispersion of the pigment. These methods all require strict process control to ensure that the masterbatch has bright colors, uniform dispersion, and environmental protection and safety.
[0003] Currently, during the production of masterbatch materials, after the long-strip masterbatch raw materials come out, they need to be cooled. After the long-strip masterbatch is cooled by a water-cooling tank, a large amount of water stains will remain on the masterbatch strip. Therefore, after cooling, these water stains often need to be treated to facilitate the next processing of the long-strip masterbatch. Existing masterbatch drying equipment on the market, such as double-cone rotary vacuum dryers, drum dryers, etc., can dry the masterbatch after granulation, but cannot directly dry the uncut long-strip masterbatch after cooling. Therefore, there is an urgent need to design a drying device for long-strip masterbatch after cooling during production. Summary of the Utility Model
[0004] Aiming at the problems mentioned in the background technique, the purpose of the utility model is to provide a masterbatch drying device to solve the problems mentioned in the above background technique.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions:
[0006] A masterbatch drying device, comprising a bottom plate, on the upper end of which an eddy current fan is fixedly installed. On the upper end of the bottom plate, support rods are symmetrically and fixedly installed. On the upper ends of the support rods, the same mounting plate is fixedly installed. On the left half of the upper end of the mounting plate, a second housing is fixedly installed. On the right half of the upper end of the mounting plate, a first housing is fixedly installed. The input end of the eddy current fan is fixedly installed with an air inlet pipe, and the other end of the air inlet pipe is fixedly installed with the back of the first housing. The front of the first housing is fixedly installed with a suction air pipe, and the upper end of the suction air pipe is provided with suction holes. The output end of the eddy current fan is fixedly connected with an air outlet pipe, and the other end of the air outlet pipe is fixedly installed with the back of the second housing. The front of the second housing is fixedly installed with a hot air pipe, and the upper end of the hot air pipe is provided with hot air holes. Adjusting mechanisms are arranged on the outer sides of the first housing and the second housing. An installation rod is arranged on the outer side of the adjusting mechanism, and a material conveying roller shaft is arranged on the outer side of the installation rod;
[0007] The adjusting mechanism includes a connecting plate and a support plate. The support plates are fixedly installed on the fronts of the first housing and the second housing. An adjusting bolt is threadedly connected to the inner side of the support plate. An adjusting hole is opened on the inner side of the connecting plate. The threaded end of the adjusting bolt penetrates through the adjusting hole. The installation rod is fixedly installed at the end of the connecting plate away from the support plate. Through the adjusting mechanism, it is convenient to adjust the use position of the material conveying roller shaft according to the installation needs.
[0008] As a preferred technical solution, a nut is threadedly connected to the end of the installation rod away from the connecting plate, and the nut is arranged on the side of one end of the material conveying roller shaft. Through the nut on the installation rod, it is convenient to limit the material conveying roller shaft at the installation rod.
[0009] As a preferred technical solution, a threaded hole is opened on the inner side of the support plate, and the threaded end of the adjusting bolt is threadedly connected to the threaded hole. Through the threaded hole on the support plate, it is convenient for the adjusting bolt to be threadedly connected to the support plate.
[0010] As a preferred technical solution, fixing plates are symmetrically and fixedly connected to the lower end of the eddy current fan. Fixing holes are opened on the inner sides of the fixing plates. The fixing plates are fixedly installed on the bottom plate through screws penetrating through the fixing holes. Through the fixing plates, it is convenient to install the eddy current fan on the bottom plate.
[0011] As a preferred technical solution, locking casters are symmetrically and fixedly installed on the lower end of the bottom plate, and the fixing plates are in an L shape.
[0012] As a preferred technical solution, a plurality of suction holes are arranged along the arc surface of the upper end of the suction air pipe, and the hot air holes on the upper end of the hot air pipe are in a linear shape. Through the suction holes, it is convenient to absorb the water stains on the long strip masterbatch. Through the linear hot air holes on the hot air pipe, it is convenient to dry the long strip masterbatch.
[0013] In summary, the utility model mainly has the following beneficial effects:
[0014] First, the input end of the eddy current fan is connected to the first housing with a suction air pipe through an air inlet pipe. By using the suction holes on the suction air pipe, under the negative pressure of the eddy current fan, the water stains outside the masterbatch can be absorbed. The water stains will be separated from the water stains and air through the filtering and separating structure in the first housing, and the water stains will be centrally collected. After the air enters the input end of the eddy current fan, since the body of the eddy current fan itself is also in a negative pressure state all the time, mechanical heat will be generated inside the eddy current fan. The heat can be transported into the hot air pipe at the second housing through the air outlet pipe output by the eddy current fan and discharged through the hot air holes on the hot air pipe, which can further dry the long strip masterbatch, so as to facilitate the cooling and drying after the long strip masterbatch raw material comes out;
[0015] Second, by tightening the adjusting bolts on the support plate, the connecting plate can be clamped and fixed. By using the adjusting bolts screwed on the support plate in cooperation with the adjusting holes on the connecting plate, the position of the material carrying roller shaft on the mounting rod at the connecting plate can be conveniently adjusted for use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the utility model;
[0017] Figure 2 is the Figure 1 enlarged view at A in the
[0018] Figure 3 is a top view of the utility model;
[0019] Figure 4 is the Figure 1 enlarged view at B in the
[0020] Reference numerals: 1, bottom plate; 2, support rod; 3, locking casters; 4, eddy current fan; 5, fixing plate; 6, fixing hole; 7, air outlet pipe; 8, air inlet pipe; 9, mounting plate; 10, hot air pipe; 11, hot air hole; 12, suction hole; 13, suction air pipe; 14, material carrying roller shaft; 15, mounting rod; 16, first housing; 17, second housing; 18, adjusting mechanism; 181, connecting plate; 182, adjusting hole; 183, adjusting bolt; 184, support plate; 19, screw hole; 20, nut. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Refer to Figures 1 to 4, a masterbatch drying device according to this embodiment includes a bottom plate 1. An eddy current fan 4 is fixedly installed at the upper end of the bottom plate 1. Support rods 2 are symmetrically and fixedly installed at the upper end of the bottom plate 1. The upper ends of the support rods 2 are fixedly installed with the same mounting plate 9. The left half of the upper end of the mounting plate 9 is fixedly installed with a second housing 17, and the right half of the upper end of the mounting plate 9 is fixedly installed with a first housing 16. An air inlet pipe 8 is fixedly installed at the input end of the eddy current fan 4. The other end of the air inlet pipe 8 is fixedly installed with the back surface of the first housing 16. An air suction pipe 13 is fixedly installed on the front surface of the first housing 16. An air suction hole 12 is opened at the upper end of the air suction pipe 13. The output end of the eddy current fan 4 is fixedly connected with an air outlet pipe 7. The other end of the air outlet pipe 7 is fixedly installed with the back surface of the second housing 17. A hot air pipe 10 is fixedly installed on the front surface of the second housing 17. A hot air hole 11 is opened at the upper end of the hot air pipe 10. Adjusting mechanisms 18 are opened on the outer sides of both the first housing 16 and the second housing 17. An installation rod 15 is arranged on the outer side of the adjusting mechanism 18. A material conveying roller shaft 14 is arranged on the outer side of the installation rod 15. Material conveying roller grooves are also equidistantly arranged on the material conveying roller shaft 14, which can prevent long strip masterbatch from slipping off the material conveying roller shaft 14. A filtering and separating device is also arranged inside the first housing 16. When the airflow with water stains passes through the filter material in the first housing 16, small liquid droplets in the gas can be captured and gradually form large liquid droplets, and finally converge and discharge under the action of gravity, achieving the separation purpose of the gas and the small liquid droplets. The small water droplets converge under the action of gravity and are collected through the water box at the bottom of the first housing 16. The filter material specifically adopts substances with hydrophobic, oleophobic, low surface energy, corrosion resistance, and certain mechanical strength, such as fluorosilicone glass fiber cotton, etc. These materials can effectively capture small liquid droplets in the gas. In addition, a water receiving plate is installed between the top of the assembly rod on the front side of the bottom plate 1 and the support rod 2, which can prevent water stains from falling onto the eddy current fan 4. After the long strip masterbatch is cooled, it is placed on the material conveying roller shaft 14 and moves slowly. At the same time, the input end of the eddy current fan 4 is connected to the first housing 16 with the air suction pipe 13 through the air inlet pipe 8. By using the air suction hole 12 on the air suction pipe 13, under the negative pressure action of the eddy current fan 4, the water stains outside the masterbatch can be absorbed. The water stains will be separated from the water stains and the air through the filtering and separating structure in the first housing 16, and the water stains will be centrally collected. After the air enters the input end of the eddy current fan 4, since the eddy current fan 4 itself is also in a negative pressure state all the time, mechanical heat will be generated inside the eddy current fan 4. The heat can be transported into the hot air pipe 10 at the second housing 17 through the air outlet pipe 7 output by the eddy current fan 4 and discharged through the hot air hole 11 on the hot air pipe 10, which can further dry the long strip masterbatch, so as to facilitate the cooling and drying after the long strip masterbatch raw material comes out;
[0022] The adjusting mechanism 18 includes a connecting plate 181 and a supporting plate 184. The supporting plates 184 are fixedly installed on the front surfaces of the first housing 16 and the second housing 17. An adjusting bolt 183 is threadedly connected to the inner side of the supporting plate 184. An adjusting hole 182 is formed in the inner side of the connecting plate 181. The threaded end of the adjusting bolt 183 penetrates through the adjusting hole 182. The mounting rod 15 is fixedly installed at one end of the connecting plate 181 away from the supporting plate 184. By tightening the adjusting bolt 183 on the supporting plate 184, the connecting plate 181 can be clamped and fixed. By using the adjusting bolt 183 threadedly connected to the supporting plate 184 in cooperation with the adjusting hole 182 on the connecting plate 181, the position of the material feeding roller shaft 14 on the mounting rod 15 at the connecting plate 181 can be conveniently adjusted for use.
[0023] Reference Figure 4 , a nut 20 is threadedly connected to one end of the mounting rod 15 away from the connecting plate 181. The nut 20 is arranged on the side of one end of the material feeding roller shaft 14. By using the nut 20 at one end of the mounting rod 15, the material feeding roller shaft 14 can be conveniently limited between the connecting plates 181 on the mounting rod 15.
[0024] Reference Figure 2 , a threaded hole 19 is formed in the inner side of the supporting plate 184. The threaded end of the adjusting bolt 183 and the threaded hole 19 are in threaded connection. By using the threaded end of the adjusting bolt 183 to penetrate through the threaded hole 19 on the supporting plate 184, the supporting plate 184 and the adjusting bolt 183 can conveniently clamp and fix the connecting plate 181.
[0025] Reference Figure 1 , fixing plates 5 are symmetrically and fixedly connected to the lower end of the eddy current blower 4. Fixing holes 6 are formed in the inner sides of the fixing plates 5. The fixing plates 5 are fixedly installed on the bottom plate 1 through screws penetrating through the fixing holes 6. By using the fixing plates 5 with fixing holes 6 at the lower end of the eddy current blower 4, the eddy current blower 4 can be conveniently installed on the bottom plate 1.
[0026] Reference Figure 1 , locking casters 3 are symmetrically and fixedly installed at the lower end of the bottom plate 1. The fixing plates 5 are in an L shape. By using the locking casters 3 at the lower end of the bottom plate 1, the device can be conveniently moved and fixed.
[0027] Reference Figure 1 , a plurality of air suction holes 12 are formed along the arc surface at the upper end of the air suction pipe 13. The hot air holes 11 at the upper end of the hot air pipe 10 are in a straight line shape. By using the air suction holes 12 equally spacedly arranged on the arc surface at the upper end of the air suction pipe 13, the water stains on the long strip color masterbatch can be conveniently absorbed. At the same time, the hot air holes 11 on the hot air pipe 10 can conveniently perform further drying treatment on the long strip color masterbatch particles.
[0028] Principle of use and advantages: During use, first, after the long strip masterbatch is cooled, it is placed on the material feeding roller shaft 14 and moves slowly. At the same time, the input end of the eddy current fan 4 is connected to the first housing 16 with an air suction pipe 13 through an air inlet pipe 8. By using the air suction holes 12 on the air suction pipe 13, under the negative pressure of the eddy current fan 4, the water stains on the outside of the masterbatch can be absorbed. The water stains will be separated from the water stains and air through the filtration and separation structure in the first housing 16, and the water stains will be collected centrally. After the air enters the input end of the eddy current fan 4, since the body of the eddy current fan 4 itself is always in a negative pressure state, mechanical heat will be generated inside the eddy current fan 4. The heat can be transported into the hot air pipe 10 at the second housing 17 through the air outlet pipe 7 output by the eddy current fan 4 and discharged through the hot air holes 11 on the hot air pipe 10, which can further dry the long strip masterbatch, so as to facilitate the cooling and drying of the long strip masterbatch raw material after it comes out;
[0029] During the use process, the connecting plate 181 can be clamped and fixed by tightening the adjusting bolt 183 on the support plate 184. By using the adjusting bolt 183 threadedly connected to the support plate 184 and cooperating with the adjusting hole 182 on the connecting plate 181, the position of the material feeding roller shaft 14 on the mounting rod 15 at the connecting plate 181 can be conveniently adjusted for use.
Claims
1. A masterbatch drying device, comprising a bottom plate (1), characterized in that: The upper end of the bottom plate (1) is fixedly installed with an eddy current fan (4). The upper end of the bottom plate (1) is symmetrically and fixedly installed with support rods (2). The upper ends of the support rods (2) are fixedly installed with the same mounting plate (9). The left half of the upper end of the mounting plate (9) is fixedly installed with a second housing (17). The right half of the upper end of the mounting plate (9) is fixedly installed with a first housing (16). The input end of the eddy current fan (4) is fixedly installed with an air inlet pipe (8). The other end of the air inlet pipe (8) is fixedly installed with the back surface of the first housing (16). The front surface of the first housing (16) is fixedly installed with an air suction pipe (13). The upper end of the air suction pipe (13) is provided with air suction holes (12). The output end of the eddy current fan (4) is fixedly connected with an air outlet pipe (7). The other end of the air outlet pipe (7) is fixedly installed with the back surface of the second housing (17). The front surface of the second housing (17) is fixedly installed with a hot air pipe (10). The upper end of the hot air pipe (10) is provided with hot air holes (11). Adjusting mechanisms (18) are arranged on the outer sides of the first housing (16) and the second housing (17). An installation rod (15) is arranged on the outer side of the adjusting mechanism (18). A material laying roller shaft (14) is arranged on the outer side of the installation rod (15).
2. The masterbatch drying device according to claim 1, wherein: The adjusting mechanism (18) includes a connecting plate (181) and a support plate (184). The support plates (184) are fixedly installed on the front surfaces of the first housing (16) and the second housing (17). An adjusting bolt (183) is threadedly connected to the inner side of the support plate (184). An adjusting hole (182) is opened on the inner side of the connecting plate (181). The threaded end of the adjusting bolt (183) penetrates through the adjusting hole (182). The installation rod (15) is fixedly installed at one end of the connecting plate (181) away from the support plate (184).
3. The masterbatch drying device according to claim 2, wherein: A nut (20) is threadedly connected to one end of the installation rod (15) away from the connecting plate (181). The nut (20) is arranged on the side of one end of the material laying roller shaft (14).
4. A masterbatch drying device according to claim 2, characterized in that: A threaded hole (19) is opened on the inner side of the support plate (184). The threaded end of the adjusting bolt (183) is threadedly connected to the threaded hole (19).
5. The masterbatch drying device according to claim 1, characterized in that: The lower end of the eddy current fan (4) is symmetrically and fixedly connected with fixing plates (5). Fixing holes (6) are opened on the inner sides of the fixing plates (5). The fixing plates (5) are fixedly installed on the bottom plate (1) through screws penetrating through the fixing holes (6).
6. The masterbatch drying device according to claim 5, wherein: Lockable casters (3) are symmetrically and fixedly installed on the lower end of the bottom plate (1). The fixing plates (5) are in an L shape.
7. The masterbatch drying device according to claim 1, characterized in that: A plurality of the air suction holes (12) are arranged along the arc surface of the upper end of the air suction pipe (13). The hot air holes (11) at the upper end of the hot air pipe (10) are in a linear shape.