Remote controller face shell feeding equipment

Abstract

The utility model relates to the technical field of remote controller production equipment, in particular to remote controller face shell feeding equipment which comprises a double-layer roller line, a lifting mechanism, a three-axis transferring mechanism and a connection table circulation line. Wherein a secondary positioning mechanism is further arranged on one side of the connection table circulation line, the lifting mechanism is used for lifting a rubber frame on the double-layer roller line, the double-layer roller line, the three-axis transferring mechanism and the mechanical arm are adopted for production, waste of labor cost in the remote controller production process is effectively avoided, the production efficiency is improved, and the production cost is reduced. The production efficiency is improved, the cost is reduced, an arranged secondary positioning mechanism can achieve secondary positioning of the face shell when the face shell is transferred to a connection table circulation line so as to improve the grabbing accuracy of a mechanical arm, in this way, larger benefits can be brought to enterprises, the whole equipment can be connected into an MES system, production data can be monitored and recorded at any time, and the production efficiency is improved. And the intelligent production effect is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of remote control production equipment, in particular to a remote control shell feeding device. Background Art

[0002] The existing remote control production process typically involves assembling components such as conductive glue, directional keys, and an OK key onto the remote control's housing. Workers then manually place these semi-finished products into a specific jig for automated processing.

[0003] However, this traditional production method has certain defects in actual operation. For example, each semi-finished remote control shell needs to be placed manually in the jig. This process is not only time-consuming but also prone to errors, which greatly reduces overall production efficiency. Secondly, the process of manually placing semi-finished products requires the arrangement of full-time operators at the line, and workers cannot leave the line for too long, otherwise it is easy to cause raw materials to pile up, causing the production line to stop. In this case, the continuity and stability of the production line are seriously affected.

[0004] Therefore, in order to solve the above problems, we propose a remote control cover feeding device. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of low manual work efficiency in the prior art and to propose a remote control cover feeding device.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] Design a remote control shell loading equipment, including a double-layer roller line, a lifting mechanism, a three-axis transfer mechanism and a docking station circulation line;

[0008] Wherein, a secondary positioning mechanism is further provided on one side of the docking station circulation line, the lifting mechanism is used to lift the rubber frame on the double-layer roller line, and the three-axis transfer mechanism is used to transfer the products in the rubber frame to the secondary positioning mechanism;

[0009] It also includes a robotic arm arranged on the side of the secondary positioning mechanism, and the robotic arm is used to transfer the products in the secondary positioning mechanism to the docking station circulation line.

[0010] Furthermore, the double-layer roller line includes a frame, two conveying assemblies are stacked and distributed on the inner side of the frame, a first blocking mechanism is provided at the tail end of the lower conveying assembly below the frame, and a first side blocking mechanism is provided on the side of the upper conveying assembly above the frame.

[0011] Furthermore, the lifting mechanism includes a lifting plate fixed to the side of the frame, a lifting platform is driven and slid on the lifting plate by a ball screw mechanism, a roller assembly is arranged on the inner side of the lifting platform, wherein a second blocking mechanism and a second side blocking mechanism are respectively arranged on the front side and side of the lifting platform.

[0012] Furthermore, the first blocking mechanism, the first side blocking mechanism, the second blocking mechanism and the second side blocking mechanism have the same structure, and all include a cylinder and a baffle connected to the end of the cylinder shaft.

[0013] Furthermore, the three-axis transfer mechanism includes a machine table, a Y-axis drive component is arranged above the machine table, an X-axis drive component is arranged on the moving part of the Y-axis drive component, a Z-axis drive component is arranged on the moving part of the X-axis drive component, and a first variable-distance clamp is arranged on the moving end of the Z-axis drive component.

[0014] Furthermore, the secondary positioning mechanism includes a mounting plate installed on the docking station circulation line, on which a jig seat is fixedly mounted, wherein the jig seat is provided with a plurality of placement slots, and an X-direction positioning component and a Y-direction positioning component for positioning the product are provided in the jig seat.

[0015] Furthermore, the X-axis positioning assembly includes a motor fixedly mounted on the mounting plate, a screw is fixed on the shaft end of the motor, and a movable plate is slidably connected to the mounting plate, and the movable plate is threadedly connected to the screw, wherein a plurality of positioning grooves connected to the placement grooves are opened on the inner side of the fixture seat, and a plurality of positioning rods sliding in the positioning grooves are fixedly mounted on the end face of the movable plate.

[0016] Furthermore, the robotic arm is mounted on the mounting plate, and a second variable-length clamp is fixedly mounted on the end arm section of the robotic arm.

[0017] The utility model proposes a remote control face shell loading equipment, which has the beneficial effect that: the utility model adopts a double-layer roller line, a three-axis transfer mechanism and a robotic arm for production, which effectively solves the waste of labor costs in the remote control production process, thereby improving production efficiency and reducing costs. The set secondary positioning mechanism can realize secondary positioning of the face shell when transferring it to the docking station circulation line to improve the grasping accuracy of the robotic arm, which can bring greater benefits to the enterprise. Secondly, the entire equipment can be connected to the MES system to monitor and record production data at all times, thereby achieving the role of intelligent production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the double-layer drum line structure of the present utility model;

[0020] Figure 3 This is a schematic diagram of the lifting mechanism structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the three-axis transfer mechanism of the present utility model;

[0022] Figure 5 This is a schematic structural diagram of the secondary positioning mechanism of the present utility model;

[0023] Figure 6 for Figure 5 Schematic diagram of the enlarged structure of area A.

[0024] In the figure: 1. Double-layer roller line; 11. Rubber frame; 12. Frame; 13. Conveying assembly; 14. First blocking mechanism; 15. First side block mechanism; 2. Lifting mechanism; 21. Lifting plate; 22. Ball screw mechanism; 23. Lifting platform; 24. Roller assembly; 25. Second blocking mechanism; 26. Second side block mechanism; 3. Three-axis transfer mechanism; 31. Machine platform; 32. Y-axis drive assembly; 33. X-axis drive assembly; 34. Z-axis drive assembly; 35. First variable-pitch fixture; 4. Connecting platform circulation line; 5. Secondary positioning mechanism; 51. Mounting plate; 52. Fixture seat; 53. X-axis positioning assembly; 531. Motor; 532. Screw; 533. Moving plate; 534. Positioning slot; 535. Positioning rod; 54. Y-axis positioning assembly; 6. Robotic arm; 61. Second variable-pitch fixture. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Reference Figures 1-6 This is an embodiment of the present invention, which discloses a remote control shell loading device, which is used to automatically transfer the remote control shell to the fixture to improve production efficiency. Specifically, the loading device includes a double-layer roller line 1, a lifting mechanism 2, a three-axis transfer mechanism 3, and a docking station circulation line 4. The docking station circulation line 4 is used to achieve the positioning, transportation, and return of the fixture. Its specific structure has been disclosed in the prior art and will not be elaborated here.

[0027] A secondary positioning mechanism 5 is further provided on one side of the docking station circulation line 4. The lifting mechanism 2 is used to lift the rubber frame 11 on the double-layer roller line 1, and the three-axis transfer mechanism 3 is used to transfer the products in the rubber frame 11 to the secondary positioning mechanism 5.

[0028] It also includes a robotic arm 6 arranged on the side of the secondary positioning mechanism 5, and the robotic arm 6 is used to transfer the products in the secondary positioning mechanism 5 to the docking station circulation line 4.

[0029] In some embodiments, the double-layer roller line 1 in the present invention includes a frame 12, and two conveying components 13 are stacked on the inner side of the frame 12. The conveying component 13 is configured as a roller line driven by a motor, which includes a plurality of rollers driven by gears and chains. A first blocking mechanism 14 located at the tail end of the lower conveying component 13 is provided below the frame 12, and a first side blocking mechanism 15 located on the side of the upper conveying component 13 is provided above the frame 12. The first blocking mechanism 14 is used to position the forward conveyance of the lower rubber frame 11, and the first side blocking mechanism 15 is used for side positioning of the upper rubber frame 11.

[0030] On the basis of the above embodiment, the lifting mechanism 2 in this embodiment includes a lifting plate 21 fixed to the side of the frame 12, and a lifting platform 23 is driven and slid on the lifting plate 21 by a ball screw mechanism 22. The specific ball screw mechanism 22 is driven by a motor, which is a prior art and will not be described in detail here. A roller assembly 24 is provided on the inner side of the lifting platform 23, and the roller assembly 24 can also be provided as a roller line driven by a motor, wherein a second blocking mechanism 25 and a second side blocking mechanism 26 are respectively provided on the front side and the side of the lifting platform 23. Similarly, in this embodiment, The second blocking mechanism 25 and the second side blocking mechanism 26 are respectively used to realize the forward conveying stop and the side positioning stop of the rubber frame 11. During operation, the rubber frame 11 at the bottom of the double-layer roller line 1 is conveyed forward to the lifting platform 23, and the ball screw mechanism 22 lifts the lifting platform 23 upward to facilitate the three-axis transfer mechanism 3 to transfer. When the product inside the rubber frame 11 is transferred, the three-axis transfer mechanism 3 transfers the rubber frame 11 to the upper conveying component 13 of the double-layer roller line 1 for reflux, and repeats this cycle to realize the reciprocating transfer of the products in each rubber frame 11 to the secondary positioning mechanism 5 via the three-axis transfer mechanism 3.

[0031] It should be noted that in this embodiment, the first blocking mechanism 14, the first side blocking mechanism 15, the second blocking mechanism 25 and the second side blocking mechanism 26 have the same structure, all including a cylinder and a baffle connected to the end of the cylinder shaft. Specifically, the baffle is driven by the cylinder to move to achieve stopping and positioning actions at various positions.

[0032] In some embodiments, the three-axis transfer mechanism 3 in the present invention includes a machine table 31, a Y-axis drive assembly 32 is provided above the machine table 31, an X-axis drive assembly 33 is provided on the moving part of the Y-axis drive assembly 32, a Z-axis drive assembly 34 is provided on the moving part of the X-axis drive assembly 33, and a first variable-pitch fixture 35 is provided on the moving end of the Z-axis drive assembly 34. In this embodiment, the Y-axis drive assembly 32, the X-axis drive assembly 33 and the Z-axis drive assembly 34 are all provided. It is a ball screw assembly driven by a motor, and each driving assembly drives the first variable-pitch clamp 35 to move in space to achieve the grasping of the product. In addition, the design purpose of the first variable-pitch clamp 35 in this embodiment can achieve the adaptation of the placement spacing of the product in the plastic frame 11, and can also adapt to the spacing adaptation of the fixture seat 52. Furthermore, each claw end of the first variable-pitch clamp 35 described in this embodiment is connected to a suction cup, and the adsorption of the product is achieved by connecting to a negative pressure device. The variable-pitch clamp structure is an existing technology and will not be elaborated here.

[0033] In some embodiments, the secondary positioning mechanism 5 in the present invention includes a mounting plate 51 installed on the docking station circulation line 4, and a jig seat 52 is fixedly installed on the mounting plate 51, wherein the jig seat 52 is provided with a plurality of placement slots to prevent the slots from being used to place the remote control housing, and an X-direction positioning component 53 and a Y-direction positioning component 54 for positioning the product are provided in the jig seat 52. It should be noted that in this embodiment, the X-direction positioning component 53 and the Y-direction positioning component 54 can be designed with the same structure, and both are used to perform side positioning of the face shell placed in the placement slot in the X-direction and Y-direction to facilitate the accuracy of subsequent grasping by the robotic arm 6.

[0034] Specifically, in this embodiment, taking the X-direction positioning assembly 53 as an example, the X-direction positioning assembly 53 in this embodiment includes a motor 531 fixedly mounted on the mounting plate 51, a screw 532 fixed on the shaft end of the motor 531, and a movable plate 533 slidably connected to the mounting plate 51, and the movable plate 533 is threadedly connected to the screw 532, wherein a plurality of positioning grooves 534 connected to the placement grooves are opened on the inner side of the fixture seat 52, and a plurality of positioning rods 535 sliding in the positioning grooves 534 are fixedly mounted on the end face of the movable plate 533.

[0035] During specific positioning, when the three-axis transfer mechanism 3 grabs multiple face shells at a time and places them in the installation slot of the fixture seat 52, taking the action of the X-axis positioning component 53 as an example, specifically, the motor 531 drives the screw 532 to rotate, and the screw 532 pulls the moving plate 533 to drive multiple positioning rods 535 to move. Since the positioning rods 535 slide in the positioning slot 534 of the fixture seat 52, they can achieve the side of the face shell to be positioned in contact. Similarly, the Y-axis positioning component 54 positions the other side of the face shell, and cooperates with the side of the placement slot to achieve secondary positioning of the face shell, so as to facilitate the subsequent precise grasping of the robot arm 6.

[0036] It should be noted that the robotic arm 6 in this embodiment is installed on the mounting plate 51, and a second variable-distance clamp 61 is fixedly installed on the end arm section of the robotic arm 6. Of course, in this embodiment, suction cups can also be provided on each claw end of the robotic arm 6 to achieve adsorption and grasping of the surface shell.

[0037] In summary, the utility model adopts a double-layer roller line 1, a three-axis transfer mechanism 3 and a robotic arm 6 for production, which effectively solves the waste of labor costs in the production process of remote controls, thereby improving production efficiency and reducing costs. The set secondary positioning mechanism 5 can realize secondary positioning of the face shell when transferring it to the docking station circulation line 4 to improve the grasping accuracy of the robotic arm 6, which can bring greater benefits to the enterprise. Secondly, the entire equipment can be connected to the MES system to monitor and record production data at all times, thereby achieving the role of intelligent production.

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A feeding device for the remote control housing, characterized in that, It includes a double-layer roller line (1), a lifting mechanism (2), a three-axis transfer mechanism (3), and a connecting table circulating line (4); Among them, a secondary positioning mechanism (5) is further provided on one side of the connecting table circulating line (4). The lifting mechanism (2) is used to lift the rubber frame (11) on the double-layer roller line (1), and the three-axis transfer mechanism (3) is used to transfer the product in the rubber frame (11) into the secondary positioning mechanism (5); It further includes a robotic arm (6) provided on the side of the secondary positioning mechanism (5), and the robotic arm (6) is used to transfer the product in the secondary positioning mechanism (5) onto the connecting table circulating line (4).

2. The feeding device for the remote control front shell according to claim 1, wherein: The double-layer roller line (1) includes a frame (12). Two conveying components (13) are stacked and distributed inside the frame (12). A first blocking mechanism (14) is provided below the frame (12) at the tail end of the lower conveying component (13), and a first side blocking mechanism (15) is provided above the frame (12) on the side of the upper conveying component (13).

3. The feeding device for the remote control front shell according to claim 2, characterized in that: The lifting mechanism (2) includes a lifting plate (21) fixed to the side of the frame (12). A lifting table (23) is driven and slid on the lifting plate (21) through a ball screw mechanism (22). A roller assembly (24) is provided inside the lifting table (23). Among them, a second blocking mechanism (25) and a second side blocking mechanism (26) are respectively provided on the front side and the side of the lifting table (23).

4. The feeding device for the remote control front shell according to claim 3, characterized in that: The first blocking mechanism (14), the first side blocking mechanism (15), the second blocking mechanism (25), and the second side blocking mechanism (26) have the same structure, and each includes a cylinder and a baffle connected to the end of the cylinder shaft.

5. A feeding device for the remote control front shell according to claim 1, characterized in that: The three-axis transfer mechanism (3) includes a machine table (31). A Y-direction driving component (32) is provided above the machine table (31). An X-direction driving component (33) is provided on the moving part of the Y-direction driving component (32). A Z-direction driving component (34) is provided on the moving part of the X-direction driving component (33). A first variable-distance fixture (35) is provided on the moving end of the Z-direction driving component (34).

6. The feeding device for the remote control front shell according to claim 1, characterized in that: The secondary positioning mechanism (5) includes a mounting plate (51) mounted on the connecting table circulating line (4). A fixture seat (52) is fixedly mounted on the mounting plate (51). A plurality of placement slots are provided in the fixture seat (52), and an X-direction positioning component (53) and a Y-direction positioning component (54) for positioning the product are provided in the fixture seat (52).

7. The feeding device for the remote control front shell according to claim 6, wherein: The X-direction positioning component (53) includes a motor (531) fixedly installed on the mounting plate (51). A screw rod (532) is fixed to the shaft end of the motor (531). A moving plate (533) is also slidably connected to the mounting plate (51). The moving plate (533) is threadedly connected to the screw rod (532). Among them, a plurality of positioning grooves (534) communicating with the placement groove are formed inside the jig base (52). A plurality of positioning rods (535) slidably disposed in the positioning grooves (534) are fixedly installed on the end face of the moving plate (533).

8. The feeding device for the remote control front shell according to claim 6, characterized in that: The robotic arm (6) is installed on the mounting plate (51). A second variable pitch clamp (61) is fixedly installed on the end arm section of the robotic arm (6).

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