Fabric winding equipment capable of automatically adjusting tension
By adjusting the tension through gas flow, the tension instability caused by the reduction of spring elastic force is solved, the stability and safety of polyester filament coiling is achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202422421580.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In the prior art, the spring's elastic force decreases after long-term use, resulting in unstable tension adjustment effect and affecting the quality of polyester filament coiling.
The tension is adjusted by gas flow, the first and second tension rollers driven by the motor move up and down, and the tension is adjusted by gas exchange to ensure the stability of the tension, and automatically close the motor when the tension is too high to prevent the polyester filament from breaking.
The stability of tension adjustment and the service life of the device are achieved, which prevents excessive pulling and breaking of polyester filaments, and improves the stability and safety of the winding process.
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Figure CN223162902U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tension adjustment, and particularly relates to a fabric winding device for automatically adjusting tension. Background Technique
[0002] A fabric is a flat and soft piece formed by crossing, winding, and connecting fine and long objects. Among them, polyester filament belongs to a kind of fabric. Polyester filament is made of polyester into filaments. Polyester is an important variety in synthetic fibers. When polyester filaments are wound, in order to ensure the winding quality, the tension is usually adjusted during winding.
[0003] After retrieval, the Chinese patent "A Polyester Filament Winding Tension Adjusting Device" with the authorization announcement number "CN214934934U" drives the rotation of the winding wheel by the rotation of the motor to drive the rotation of the rotating shaft, so as to wind the polyester filament on the hub of the winding wheel. When the tension of the polyester filament changes, the elastic deformation of the spring inside the sleeve drives the telescopic rod and the fixed pulley to move up and down, so that the polyester filament located inside the sleeve maintains a certain tension, so that the polyester filament can be wound on the winding wheel more smoothly.
[0004] Although the above application can adjust the tension by using a spring, when the tension changes, the spring continuously stretches and contracts, and the elastic force of the spring will decrease after long-term use, thus affecting its tension adjustment effect.
[0005] Therefore, a fabric winding device for automatically adjusting tension is proposed to solve the above problems. Content of the Utility Model
[0006] The purpose of the utility model is to provide a fabric winding device for automatically adjusting tension to solve the above problems, and improve the problem that when the tension changes, the spring continuously stretches and contracts, and the elastic force of the spring will decrease after long-term use, thus affecting its tension adjustment effect.
[0007] The utility model realizes the above purpose through the following technical solutions. A fabric winding device for automatically adjusting tension includes: a base, one side of the top end of the base is fixedly connected with a fixing frame, the upper end of the inner wall of the fixing frame is rotatably connected with a winding roller, one side of the fixing frame is fixedly connected with a motor, the output shaft of the motor penetrates the fixing frame and is fixedly connected with one end of the winding roller, and a regulating mechanism is arranged at the top end of the base; wherein, the regulating mechanism includes two mounting frames fixedly connected to the top end of the base, the top end of the mounting frame is fixedly connected with a first cylinder, the bottom end of the first cylinder penetrates the mounting frame, the inner wall of the first cylinder is slidably connected with a first piston rod, the bottom end of the first piston rod penetrates the first cylinder and is fixedly connected with a connecting frame, the inner wall of the connecting frame is rotatably connected with a first tensioning roller, and the top end of the first cylinder is communicated with a connecting pipe.
[0008] Preferably, the adjusting mechanism further includes a mounting frame fixedly connected to the top end of the base. Second cylinders are fixedly connected to both sides of the mounting frame. A second piston rod is slidably connected to the inner wall of the second cylinder. The top end of the second piston rod penetrates out of the second cylinder and is fixedly connected to a ring. A round rod is rotatably connected to the inner wall of the ring. The opposite ends of the two round rods penetrate to the inner side of the mounting frame and are fixedly connected to a second tension roller. The other ends of the two connecting pipes are respectively communicated with the two second cylinders. Adjusting the tension by the flow of gas is beneficial to ensuring the stability of the tension adjustment and improving the service life of the device.
[0009] Preferably, a trigger rod is fixedly connected to the lower end of the surface of one of the first piston rods. A switch is fixedly connected to the upper end of one side of the mounting frame. The switch is electrically connected to the motor. The other end of the trigger rod is located below the switch. It is beneficial to automatically turn off the motor through the switch, avoid excessive pulling of the polyester strip and cause it to break, and is beneficial to protecting the polyester strip.
[0010] Preferably, a spring is fixedly connected to the bottom end of the second piston rod. The other end of the spring is fixedly connected to the inner bottom wall of the second cylinder. It is beneficial to make the device return to the initial state.
[0011] Preferably, through grooves are formed on both sides of the inner wall of the mounting frame. Roller shafts are rotatably connected to the inner walls of the through grooves and are distributed in an equal row. The friction when the round rod moves up and down is reduced.
[0012] Preferably, sliders are slidably connected to both sides of the inner wall of the mounting frame. The two sides of the mounting frame are fixedly connected to the opposite sides of the two sliders respectively. The stability when the mounting frame moves up and down is ensured.
[0013] Preferably, the surface of the round rod is attached to the surface of the roller shaft. It is beneficial to limit the up and down movement of the round rod.
[0014] The beneficial effects of the present utility model are:
[0015] 1. In the above-mentioned adjusting mechanism, the motor drives the winding roller to rotate to wind the polyester strip. When the tension changes during the winding process, by continuously driving the two first tension rollers and the second tension roller to move up and down, the gas in the two first cylinders flows and exchanges with the gas in the corresponding second cylinders, which is beneficial to automatically adjust the tension. Adjusting the tension by using gas flow is beneficial to ensure the stability of tension adjustment while increasing the service life of the device. And during the adjustment process, when the second tension roller moves up and down, the gas entering the second cylinder is the same as the gas discharged, so that the two first tension rollers move up and down by the same distance, which is beneficial to the two first tension rollers applying the same force to the polyester filament for tension adjustment, ensuring the tension adjustment effect while improving the stability during winding;
[0016] 2. When the tension of the polyester strip reaches the maximum value during winding, under the action of one of the first piston rods and the trigger rod, it is beneficial to automatically turn off the motor through the switch, avoiding the polyester strip from being over-stretched and broken, which is beneficial to protecting the polyester strip. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0018] Figure 2 is a schematic diagram of the structure of the adjusting mechanism of the present invention;
[0019] Figure 3 is a cross-sectional view of the mounting bracket of the present invention;
[0020] Figure 4 is a connection diagram of the second cylinder and the second tension roller of the present invention.
[0021] In the figure: 1. Base; 2. Fixed frame; 3. Winding roller; 4. Motor; 5. Adjusting mechanism; 51. Mounting bracket; 52. First cylinder; 53. First piston rod; 54. Connecting frame; 55. First tension roller; 56. Mounting frame; 57. Second cylinder; 58. Second piston rod; 59. Ring; 510. Round rod; 511. Second tension roller; 512. Connecting pipe; 513. Trigger rod; 514. Switch; 515. Spring; 516. Roller; 517. Slide block. DETAILED DESCRIPTION OF THE INVENTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0023] During specific implementation: As Figures 1-4 shown, an automatic tension-adjusting fabric winding device includes: a base 1, a fixed frame 2 fixedly connected to one side of the top end of the base 1, a winding roller 3 rotatably connected to the upper end of the inner wall of the fixed frame 2, a motor 4 fixedly connected to one side of the fixed frame 2, an output shaft of the motor 4 passing through the fixed frame 2 and fixedly connected to one end of the winding roller 3, and an adjusting mechanism 5 arranged at the top end of the base 1; wherein, the adjusting mechanism 5 includes two mounting frames 51 fixedly connected to the top end of the base 1, a first cylinder 52 fixedly connected to the top end of the mounting frame 51, the bottom end of the first cylinder 52 passing through the mounting frame 51, a first piston rod 53 slidably connected to the inner wall of the first cylinder 52, the bottom end of the first piston rod 53 passing through the first cylinder 52 and fixedly connected to a connecting frame 54, a first tensioning roller 55 rotatably connected to the inner wall of the connecting frame 54, and a connecting pipe 512 communicating with the top end of the first cylinder 52.
[0024] As Figure 2 and Figure 4 shown, the adjusting mechanism 5 further includes a mounting frame 56 fixedly connected to the top end of the base 1, two second cylinders 57 fixedly connected to both sides of the mounting frame 56, a second piston rod 58 slidably connected to the inner wall of the second cylinder 57, the top end of the second piston rod 58 passing through the second cylinder 57 and fixedly connected to a ring 59, a round rod 510 rotatably connected to the inner wall of the ring 59, opposite ends of the two round rods 510 passing through to the inner side of the mounting frame 56 and fixedly connected to a second tensioning roller 511, and the other ends of the two connecting pipes 512 respectively communicating with the two second cylinders 57.
[0025] The second tensioning roller 511 is arranged at the center between the two first tensioning rollers 55, gases are filled in both the inside of the first cylinder 52 and the inside of the second cylinder 57, and the first piston rod 53 and the second piston rod 58 both have moving distances up and down.
[0026] One end of the polyester filament is passed through successively under one of the first tensioning rollers 55, above the second tensioning roller 511, and under the other first tensioning roller 55 and connected to the winding roller 3. The motor 4 is started through a controller to drive the winding roller 3 to rotate for winding operation. When the tension is stable during the winding process of the polyester filament, the gases in the two first cylinders 52 and the two second cylinders 57 are in a constant pressure state. When the tension changes during the winding process of the polyester filament, it will continuously drive the two first tensioning rollers 55 and the second tensioning roller 511 to move up and down, enabling the gases in the two first cylinders 52 and the corresponding gases in the second cylinders 57 to flow and exchange with each other, so that the surfaces of the two first tensioning rollers 55 and the surface of the second tensioning roller 511 are always in contact with the surface of the polyester filament, thereby adjusting the tension.
[0027] During the up-and-down movement of the second tensioning roller 511, the two second piston rods 58 will be driven to move up and down synchronously. At this time, the gas entering and discharging from the second cylinder 57 is the same, so that the two first tensioning rollers 55 move up and down by the same distance, so that the two first tensioning rollers 55 always apply the same force to the polyester filament.
[0028] As Figure 3 shown, a trigger rod 513 is fixedly connected to the lower end surface of one of the first piston rods 53, and a switch 514 is fixedly connected to the upper end of one side of the mounting bracket 51. The switch 514 is electrically connected to the motor 4, and the other end of the trigger rod 513 is located below the switch 514.
[0029] The switch 514 is a trigger switch 514, and the connection method between the switch 514 and the motor 4 is a relatively mature technical means in the prior art. The other end of the trigger rod 513 has a certain distance from the switch 514 in the initial state. During the winding process of the polyester filament, when one of the first piston rods 53 drives the trigger rod 513 to move upward so that the other end of the trigger rod 513 contacts the switch 514, the winding tension of the polyester filament reaches the maximum value, and the polyester filament is over-pulled. When the trigger rod 513 touches the switch 514, the motor 4 is turned off. At this time, the staff can adjust the polyester filament.
[0030] As Figure 4 shown, a spring 515 is fixedly connected to the bottom end of the second piston rod 58, and the other end of the spring 515 is fixedly connected to the inner bottom wall of the second cylinder 57.
[0031] When the gas pushes the second piston rod 58 to move upward, the spring 515 is stretched. When the pressure on the second piston rod 58 gradually decreases, the spring 515 drives the second piston rod 58 to reset. After the winding of the polyester filament is completed, under the action of the spring 515, the two first cylinders 52 and the two second cylinders 57 can be restored to the initial state.
[0032] As Figure 4 shown, through grooves are formed on both sides of the inner wall of the mounting frame 56, and equally spaced rollers 516 are rotatably connected to the inner walls of the through grooves. The surface of the round rod 510 is in contact with the surface of the roller 516. When the round rod 510 moves up and down, it will drive the roller 516 to rotate synchronously.
[0033] As Figure 3 shown, sliding blocks 517 are slidably connected to both sides of the inner wall of the mounting bracket 51, and both sides of the mounting bracket 51 are fixedly connected to the opposite sides of the two sliding blocks 517. Through grooves matching the sliding blocks 517 are formed on both sides of the inner wall of the mounting bracket 51.
[0034] When the utility model is in use, one end of the polyester filament passes under one of the first tension rollers 55, above the second tension roller 511, and under the other first tension roller 55 in sequence and is connected to the winding roller 3. The motor 4 is started through the controller to drive the winding roller 3 to rotate for winding operation. When the tension is stable during the winding process of the polyester filament, the gas in the two first cylinders 52 and the two second cylinders 57 is in a constant pressure state. When the tension changes during the winding process of the polyester filament, it will continuously drive the two first tension rollers 55 and the second tension roller 511 to move up and down, so that the gas in the two first cylinders 52 and the gas in the corresponding second cylinders 57 flow and exchange with each other, so that the surfaces of the two first tension rollers 55 and the surface of the second tension roller 511 are always in contact with the surface of the polyester filament, thereby adjusting the tension. During the winding process of the polyester filament, at the same time, when one of the first piston rods 53 drives the trigger rod 513 to move upward so that the other end of the trigger rod 513 contacts the switch 514 during the winding process, the winding tension of the polyester filament reaches the maximum value, and the polyester filament is over-pulled. When the trigger rod 513 touches the switch 514, the motor 4 is turned off. At this time, the staff can adjust the polyester filament.
[0035] It should be noted that in the above description, the switch 514, the motor 4, etc. are all devices with relatively mature applications in the prior art. The specific models can be selected according to actual needs. At the same time, the power supply of the motor 4 can be an internal power supply or a mains power supply. The specific power supply method is selected according to the situation and will not be elaborated here.
[0036] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. The narrative way of this specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An automatic tension-adjusting fabric winding device, characterized in that Including: A base (1), one side of the top end of the base (1) is fixedly connected with a fixing frame (2), the upper end of the inner wall of the fixing frame (2) is rotatably connected with a winding roller (3), one side of the fixing frame (2) is fixedly connected with a motor (4), the output shaft of the motor (4) penetrates through the fixing frame (2) and is fixedly connected with one end of the winding roller (3), and an adjusting mechanism (5) is arranged at the top end of the base (1); Among them, the adjusting mechanism (5) includes two mounting frames (51) fixedly connected to the top end of the base (1), the top end of the mounting frame (51) is fixedly connected with a first cylinder (52), the bottom end of the first cylinder (52) penetrates through the mounting frame (51), the inner wall of the first cylinder (52) is slidably connected with a first piston rod (53), the bottom end of the first piston rod (53) penetrates through the first cylinder (52) and is fixedly connected with a connecting frame (54), the inner wall of the connecting frame (54) is rotatably connected with a first tensioning roller (55), and the top end of the first cylinder (52) is communicated with a connecting pipe (512).
2. The automatic tension-adjusting fabric winding device according to claim 1, characterized in that: The adjusting mechanism (5) further includes a mounting frame (56) fixedly connected to the top end of the base (1), two second cylinders (57) are fixedly connected to both sides of the mounting frame (56), the inner wall of the second cylinder (57) is slidably connected with a second piston rod (58), the top end of the second piston rod (58) penetrates out of the second cylinder (57) and is fixedly connected with a ring (59), the inner wall of the ring (59) is rotatably connected with a round rod (510), the opposite ends of the two round rods (510) penetrate to the inner side of the mounting frame (56) and are fixedly connected with a second tensioning roller (511), and the other ends of the two connecting pipes (512) are respectively communicated with the two second cylinders (57).
3. The fabric winding device with automatic tension adjustment according to claim 1, characterized in that: The lower end of the surface of one of the first piston rods (53) is fixedly connected with a trigger rod (513), the upper end of one side of the mounting frame (51) is fixedly connected with a switch (514), the switch (514) is electrically connected with the motor (4), and the other end of the trigger rod (513) is located below the switch (514).
4. An automatic tension-adjusting fabric winding device according to claim 2, characterized in that: The bottom end of the second piston rod (58) is fixedly connected with a spring (515), and the other end of the spring (515) is fixedly connected with the inner bottom wall of the second cylinder (57).
5. An automatic tension-adjusting fabric winding device according to claim 2, characterized in that: Through grooves are respectively formed on both sides of the inner wall of the mounting frame (56), and equally spaced rollers (516) are rotatably connected to the inner walls of the through grooves.
6. The automatic tension-adjusting fabric winding device according to claim 1, wherein: Both sides of the inner wall of the mounting frame (51) are slidably connected with sliders (517), and both sides of the mounting frame (51) are fixedly connected with the opposite sides of the two sliders (517).
7. An automatic tension-adjusting fabric winding device according to claim 2, characterized in that: The surface of the round rod (510) is in contact with the surface of the roller (516).
Citation Information
Patent Citations
Polyester filament yarn winding tension adjusting device
CN214934934U