Electric take-up device and cylindrical fabric stitch removing device
Through the combination of the inclined design of winding guide rod and servo motor, the problem of easy breakage of the wire wound in existing equipment is solved, and the buffer winding and automatic shutdown of the wire is achieved, which improves the reliability and convenience of the equipment.
Patent Information
- Application Number
- CN202422442155.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Existing wire removal equipment can easily lead to wire disconnection when wrapping the wire, and it is not easy to use.
The winding guide rod and servo motor are adopted with an inclined design, combined with the current detection chip to realize the buffer winding and automatic shutdown functions of the wire.
Effectively avoid wire breakage, improve the reliability and convenience of winding, and ensure that the motor automatically shuts down under overload conditions.
Smart Images

Figure CN223162951U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of detection, in particular to an electric wire winder and a cylindrical fabric wire remover. Background Technique
[0002] As a third-party testing institution, one of the testing requirements of the sample-sending unit is to detect the integrity, quality and other indicators of the silk thread of the cylindrical fabric. The existing wire removal devices are either too complex or not very convenient to use.
[0003] In the prior art, the following prior art is disclosed:
[0004] CN205474279U, a fabric wire removal device, which uses 1 fabric rotating shaft, 2 wire reels, and a driving motor connected to the wire reel.
[0005] This solution expounds that the wire reel can be driven by a motor to wind the wire.
[0006] The problems existing in this solution are that the silk thread directly reaches the wire reel through the fabric rotating shaft and is horizontally wound, and it is very easy to have problems such as wire breakage.
[0007] The technical problem to be solved in this case is: how the wire winder driven by electricity can wind the wire reliably. Content of the Utility Model
[0008] The purpose of the utility model is to provide an electric wire winder. Through the inclined design and the elastic wire winding guide rod, the silk thread can have a certain buffer force when being wound, so as to avoid the silk thread from being easily broken. At the same time, the utility model also discloses a cylindrical fabric wire remover based on the electric wire winder.
[0009] To achieve the above purpose, the utility model provides the following technical solution: an electric wire winder, including a first base, a motor arranged in the first base, and a rotating shaft arranged on the first base; the included angle between the rotating shaft and the horizontal plane is 30° - 50°; the rotating shaft is connected to a wire winding column through a bearing; a wire winding guide rod is arranged outside the wire winding column; the wire winding guide rod is fixedly connected to the rotating shaft; the free end of the wire winding guide rod is flush with the upper part of the wire winding column; the free end of the wire winding guide rod is of a spiral structure; the motor drives the rotating shaft to rotate; when the pulling force increases, the bending degree of the wire winding guide rod increases.
[0010] In the above-mentioned electric wire winder, the motor is a servo motor; a chip for detecting the current value of the motor is arranged in the first base; the chip is used to stop the motor after detecting that the current of the motor exceeds a preset value.
[0011] In the above-mentioned electric wire winder, there are 2 wire winding guide rods, which are arranged symmetrically with the rotating shaft as the center of symmetry.
[0012] In the above-mentioned electric wire take-up device, the winding guide rod is L-shaped.
[0013] In the above-mentioned electric cable retractor, the first base is provided with a quick-release locking member for connecting to the edge of the desktop of the peripheral device.
[0014] In the above-mentioned electric wire take-up device, a groove is provided on the top of the winding post; the groove is used to clamp the end of the wire so that when the winding guide rod rotates, the wire can be wound around the outer wall of the winding post.
[0015] In the above-mentioned electric wire take-up device, the first base extends along the direction of the projection of the rotating shaft on the horizontal plane; a wire module is provided at the end of the first base; the wire module is used to allow the wire to enter the free end of the winding guide rod along the direction of the projection of the rotating shaft on the horizontal plane.
[0016] At the same time, the present invention also discloses a tubular fabric thread remover, comprising two electric thread take-ups as described above; a tubular fabric fixing unit is provided between the two electric thread take-ups; the tubular fabric fixing unit comprises a second base and a tubular fabric fixer; the tubular fabric is arranged outside the tubular fabric fixer; the tubular fabric fixer and the second base are connected in a detachable manner; the tubular fabric fixer is connected to the second base or placed on the second base in a freely rotatable manner with its own axis as the center.
[0017] In the above-mentioned tubular fabric seam ripper, a sleeve is provided on the second base; a column is provided in the sleeve, and the tubular fabric holder is a cup; the side wall of the cup is used to sleeve the tubular fabric; and the cup is inverted on the column.
[0018] In the above-mentioned tubular fabric seam ripper, the tubular fabric is one of socks, sleeves, wrist guards, and knee pads.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] The utility model adopts an inclined design and an elastic winding guide rod, so that the wire can have a certain buffer force when it is wound, thereby preventing the wire from breaking easily.
[0021] In a preferred embodiment, the motor is designed as a servo motor and a matching current detection chip is used so that the motor has an automatic shutdown function, thereby preventing the wire from breaking to the greatest extent.
[0022] In addition, the utility model also discloses a tubular fabric seam ripper. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a front view of Example 1 of the present utility model;
[0024] Figure 2 is a side view of Embodiment 1 of the present utility model;
[0025] Figure 3 is a top view of Embodiment 1 of the present utility model;
[0026] Figure 4 is a perspective view of Embodiment 2 of the present utility model;
[0027] Figure 5 is a side view of Embodiment 2 of the present utility model;
[0028] Figure 6 is a cross-sectional view of the tubular fabric fixing unit of Embodiment 2 of the present utility model. Detailed implementation manners
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0030] Embodiment 1
[0031] Refer to Figures 1-3 , an electric wire winder, comprising a first base 1, a motor 2 disposed in the first base 1, and a rotating shaft 3 disposed on the first base 1; the included angle between the rotating shaft 3 and the horizontal plane is 30° - 50°; the rotating shaft 3 is connected to a winding column 4 through a bearing, that is, the winding column 4 is movably connected to the rotating shaft 3 and is not driven by the rotating shaft 3; a winding guide rod 5 is disposed outside the winding column 4; the winding guide rod 5 is fixedly connected to the rotating shaft 3; the free end of the winding guide rod 5 is flush with the upper part of the winding column 4; the free end of the winding guide rod 5 is of a spiral structure; the motor 2 drives the rotating shaft 3 to rotate; when the pulling force increases, the bending degree of the winding guide rod 5 increases.
[0032] In this embodiment, the included angle between the rotating shaft 3 and the horizontal plane is fixed at 45°. Compared with the vertical arrangement, it is more conducive to the introduction of the silk thread; because when the silk thread is input from the external tubular fabric fixing unit, it is generally input horizontally. If it is still input horizontally onto the winding column 4, then there is no need to provide the winding guide rod 5.
[0033] In this embodiment, by setting the angle between the rotating shaft 3 and the horizontal plane at a certain angle, the wire guiding rod 5 can change the angle of the horizontally input silk thread and wind it around the winding column 4. During this process, if the silk thread is pulled, the wire guiding rod 5 will bend to a certain extent, playing a buffering role to avoid wire breakage.
[0034] Preferably, the motor 2 is a servo motor 2 or a stepper motor 2; a chip for detecting the current value of the motor 2 is provided in the first base 1; the chip is used to stop the motor 2 after detecting that the current of the motor 2 exceeds a preset value.
[0035] In the art, this type of chip can be a TMC drive chip such as TMC2209, which has a UART mode.
[0036] Preferably, there are 2 wire guiding rods 5, which are arranged symmetrically with the rotating shaft 3 as the center. Since the winding column 4 is inclined and the wire guiding rod 5 has a certain self-weight, designing two wire guiding rods 5 can balance the weight and make the rotation of the motor 2 smoother; it should be noted that during use, only need to let the silk thread pass through one wire guiding rod 5, and the other wire guiding rod 5 is idle.
[0037] Preferably, the wire guiding rod 5 is L-shaped. This shape design of the wire guiding rod 5 is easier to bend and can absorb a suddenly increased tensile force. In this embodiment, the wire guiding rod 5 is made of stainless steel wire with a certain diameter, such as its diameter is 3 - 5 mm.
[0038] To facilitate connection to the desktop, the first base 1 is provided with a quick-release locking member 6 for connecting to the edge of the peripheral desktop. The quick-release locking member 6 can be realized by the cooperation of a U-shaped clamping plate and a bolt. Weld the first base 1 on the U-shaped clamping plate, the U-shaped clamping plate is stuck on the desktop edge, and then tighten and fix it on the desktop edge through a bolt passing through one side of the U-shaped clamping plate.
[0039] Preferably, a groove 7 is provided at the top of the winding column 4; the groove 7 is used to clip the end of the silk thread so that when the wire guiding rod 5 rotates, the silk thread can be wound around the outer wall of the winding column 4.
[0040] Preferably, the first base 1 extends along the projection direction of the rotating shaft 3 on the horizontal plane; a wire guiding module 8 is provided at the end of the first base 1; the wire guiding module 8 is used to make the silk thread enter the free end of the wire guiding rod 5 along the projection direction of the rotating shaft 3 on the horizontal plane. The wire guiding module 8 is used to turn the silk thread output by the peripheral cylindrical fabric fixing unit by 90° and input it to the free end of the wire guiding rod 5; similar to the material of the wire guiding rod 5, it is also made of stainless steel wire and has a buffering effect; its top also has a spiral structure.
[0041] Embodiment 2
[0042] refer to Figures 4-6 A tubular fabric thread remover comprises two electric thread take-ups as described in Example 1; a tubular fabric fixing unit is provided between the two electric thread take-ups; the tubular fabric fixing unit comprises a second base 9 and a tubular fabric fixer 10; the tubular fabric fixer 10 is outer-mounted with the tubular fabric; the tubular fabric fixer 10 is detachably connected to the second base 9; the tubular fabric fixer 10 is connected to the second base 9 or is placed on the second base 9 in a freely rotatable manner with its own axis as the center.
[0043] During the application process, the usage is:
[0044] First, put the socks on the tubular fabric holder 10;
[0045] Then, find the ends of the two silk threads of the socks, pull out a length, pass them through the spiral structure of the wire module 8 (wind several turns on the spiral structure), and through the spiral structure of the free end of the winding guide rod 5 (wind several turns on the spiral structure), and finally wind the ends of the silk threads into the corresponding grooves on the top of the winding post 4;
[0046] Finally, the motor 2 is started, the winding post 4 rotates, and the silk thread is wound onto the corresponding winding post 4; due to the existence of tension, the tubular fabric holder 10 is driven to rotate; during the disassembly process, if a part of the sock is knotted, but the motor 2 is still rotating, the tension will increase, and this increased tension will be buffered by the winding guide rod 5. When the operator sees that the winding guide rod 5 is bent, he will actively stop the motor 2, or, if it is equipped with a relevant current detection chip, the continuous increase in tension will cause the chip to issue a command to stop the motor 2.
[0047] Preferably, a sleeve 11 is provided on the second base 9; a column 12 is provided in the sleeve 11, and the tubular fabric holder 10 is a cup; the side wall of the cup is used to sleeve the tubular fabric; the cup is buckled on the column 12;
[0048] The advantages of this design are: the cup body has various specifications and can be adapted to socks of different specifications;
[0049] Although the cup is just buckled on the column 12, there is no problem of tilting. In the absence of tension, the cup will indeed tilt, but as long as the two motors 2 apply tension synchronously, the cup will buckle on the column 12.
[0050] Moreover, this design form has a very low cost and can be realized by using an ordinary plastic cup with a certain hardness.
[0051] More preferably, a plurality of annular ridges are preferably designed on the outer wall of the plastic cup to better fix samples such as socks and prevent the socks from detaching from the smooth outer wall of the cup during the pulling process.
[0052] In a laboratory scenario, the cylinder 12 is a mineral water bottle filled with water.
Claims
1. An electric wire rewinder, characterized in that, It includes a first base, a motor disposed within the first base, and a rotating shaft disposed on the first base; the angle between the rotating shaft and the horizontal plane is 30° to 50°; the rotating shaft is connected to a winding column through a bearing; a winding guide rod is provided outside the winding column; the winding guide rod is fixedly connected to the rotating shaft; the free end of the winding guide rod is flush with the upper part of the winding column; the free end of the winding guide rod is of a spiral structure; the motor drives the rotating shaft to rotate; when the pulling force increases, the bending degree of the winding guide rod increases.
2. The electric wire winder according to claim 1, characterized in that, The motor is a servo motor; a chip for detecting the current value of the motor is provided within the first base; the chip is used to stop the motor after detecting that the current of the motor exceeds a preset value.
3. The electric wire rewinder according to claim 1, wherein, There are 2 winding guide rods, which are arranged symmetrically with the rotating shaft as the center of symmetry.
4. The electric wire winder according to claim 1, wherein, The winding guide rod is L-shaped.
5. The electric wire winder according to claim 1, wherein The first base is provided with a quick-release locking member for connecting to the edge of an external peripheral desktop.
6. The electric wire winder according to claim 1, characterized in that, A groove is provided at the top of the winding column; the groove is used to catch the end of the silk thread so that when the winding guide rod rotates, the silk thread can be wound around the outer wall of the winding column.
7. The electric wire rewinder according to claim 1, wherein The first base extends along the projection direction of the rotating shaft on the horizontal plane; a wire guiding module is provided at the end of the first base; the wire guiding module is used to make the silk thread enter the free end of the winding guide rod along the projection direction of the rotating shaft on the horizontal plane.
8. A tubular fabric seam ripper, characterized in that: It includes two electric wire winders as described in any one of claims 1 to 7; a cylindrical fabric fixing unit is provided between the two electric wire winders; the cylindrical fabric fixing unit includes a second base and a cylindrical fabric fixer; the cylindrical fabric is sleeved outside the cylindrical fabric fixer; the cylindrical fabric fixer and the second base are detachably connected; the cylindrical fabric fixer is connected to the second base or placed on the second base in a freely rotatable manner with its own axis as the center.
9. The tubular fabric seam ripper according to claim 8, characterized in that: A sleeve is provided on the second base; a column is provided within the sleeve; the cylindrical fabric fixer is a cup body; the side wall of the cup body is used to sleeved the cylindrical fabric; the cup body is buckled on the column.
10. The tubular fabric seam ripper according to claim 8, characterized in that: The cylindrical fabric is one of a sock, a sleeve wrist guard, and a knee guard.
Citation Information
Patent Citations
Fabric device of taking out stitches
CN205474279U