Conductor wire storage device
By surrounding the fixed pole and wrapping vertical pole structure, the problem of small wire storage volume of traditional wire storage devices is solved, efficient storage and damage prevention are achieved, and production efficiency and device life are improved.
Patent Information
- Application Number
- CN202422179400.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The traditional conductor line storage device has a small amount of wire storage, which cannot meet the high efficiency and continuous production needs of modern production lines, and is easily damaged, affecting production efficiency and life.
The structure of the surround fixed pole and the wire-wrapped vertical rod is adopted. The conductor is evenly distributed and wound on the wire-wrapped vertical rod by surrounding the wire-wrapped vertical rod, increasing the wire storage capacity, and sharing the weight by strengthening the ring to prevent the vertical rod from being compressed.
It significantly improves the storage capacity and production efficiency of the line storage device, prevents damage to the vertical rod, extends the service life, and improves the convenience of handling and positioning.
Smart Images
Figure CN223162985U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conductor wire storage, in particular to a conductor wire storage device. Background Art
[0002] In the technical field of conductor wire storage, traditional conductor wire storage methods mostly use a single-structured coil for storage. Especially for conductors of different specifications, such as 2.5mm 2 , 4mm 2 , 6mm 2 conductors, their storage capacity is limited by the physical structure of the coil. The original coil can store lengths of 2.5mm 2 conductor of about 13 kilometers, 4mm 2 conductor of about 10 kilometers, 6mm 2 conductor of about 8 kilometers respectively.
[0003] However, the wire storage capacity of these traditional coils is small and cannot meet the requirements of high efficiency and continuous production of modern production lines. During the actual production process, when the conductor is used up, workers need to frequently replace the coil. This process not only takes time but also causes the machine to stop, seriously affecting production efficiency and the continuity of the production line. In addition, the traditional coil design does not fully consider the uniform distribution and storage density of the conductor, resulting in low space utilization efficiency. Moreover, when storing a large amount of conductors, due to the excessive weight, it generates too much pressure on the coil body, easily causing structural damage to the coil and affecting its service life. Content of the Utility Model
[0004] To solve the above technical problems, the utility model provides a conductor wire storage device.
[0005] The utility model is realized by adopting the following technical scheme: A conductor wire storage device includes a wire storage base. The upper surface of the wire storage base is fixedly connected with several surrounding wire-fixing rods. The top ends of the surrounding wire-fixing rods are fixedly connected with connecting top rings. The upper surface of the wire storage base is fixedly connected with several winding vertical rods.
[0006] Through the above technical solution, the wire storage base is the basic part of the device and is used to support the entire structure. The base is designed to be firm and stable to ensure that the device is not easily toppled during movement or fixed use. The surrounding wire guiding rods are fixedly connected to the upper surface of the wire storage base. There are multiple of them, evenly distributed around the center point. The function of these wire guiding rods is to provide a surrounding path for the conductor, enabling the conductor to be evenly distributed and firmly wound around the device. Moreover, they can limit the conductor to prevent excessive displacement or deformation of the conductor during the winding process, maintaining the shape and structure of the conductor. The winding vertical rods are also fixedly connected to the upper surface of the wire storage base, and there are also multiple of them. Their main function is to provide a support point for the conductor to wind. The conductor winds from bottom to top. The setting of the winding vertical rods increases the winding layers of the conductor and improves the wire storage capacity of the wire storage device.
[0007] As a further improvement of the above solution, the winding vertical rods are arranged inside the surrounding wire guiding rods.
[0008] Through the above technical solution, the design of the internal winding vertical rods can increase the winding layers of the conductor, improve the wire storage capacity of the wire storage device, and thus improve production efficiency.
[0009] As a further improvement of the above solution, a first reinforcing ring is fixedly connected to the lower end inside the winding vertical rods.
[0010] Through the above technical solution, the setting of the first reinforcing ring strengthens the structural stability of the winding vertical rods. By fixedly connecting to the lower end inside the winding vertical rods, it significantly improves the compressive capacity of the vertical rods, avoids the problem of excessive weight caused by too many winding layers of the conductor, prevents the vertical rods from being compressed or damaged. The first reinforcing ring can effectively share the weight and avoid the winding vertical rods from bearing excessive pressure, thereby protecting the vertical rods from being compressed and damaged and extending the overall service life of the device.
[0011] As a further improvement of the above solution, a second reinforcing ring is fixedly connected to the upper end inside the winding vertical rods.
[0012] Through the above technical solution, the second reinforcing ring is fixed at the upper end of the winding vertical rods, effectively enhancing the structural stability of the top of the vertical rods and preventing the top of the vertical rods from deforming due to uneven force during the conductor winding process.
[0013] As a further improvement of the above solution, a top plate is fixedly connected to the top end of the winding vertical rods.
[0014] As a further improvement of the above solution, side supports are fixedly connected to the lower surface of the wire storage base.
[0015] Through the above technical solution, the side supports ensure that the wire storage device is kept at a certain height from the ground. This design enables the electric forklift truck to easily insert under the device, significantly reducing the waiting time for a forklift and improving the handling efficiency. By lifting the wire storage device off the ground, the side supports make it easier for the device to be moved by the electric forklift truck and also facilitate precise positioning on the production line, enhancing the flexibility and response speed of the production line.
[0016] As a further improvement to the above solution, the number of the side supports is set to two, which are respectively fixedly connected to both sides of the lower surface of the wire storage base.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] By arranging the surrounding wire guiding rod in the present utility model, the conductor is preliminarily evenly distributed along the predetermined path of the winding vertical rod under the guidance of the surrounding wire guiding rod, and the conductor is wound in multiple layers under the guidance of the winding vertical rod. Since the winding vertical rod is located inside the surrounding wire guiding rod, the conductor is more compact during winding, which helps to improve the wire storage density and significantly increases the storage capacity of the wire storage device. The second reinforcing ring and the first reinforcing ring play a key supporting role, bearing part of the weight of the conductor, preventing the compression of the winding vertical rod caused by the increase in the number of conductor winding layers and the increase in conductor weight, and avoiding damage to the winding vertical rod due to excessive force. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0020] Figure 2 is a schematic diagram of the structure of the winding vertical rod of the present utility model;
[0021] Figure 3 is a schematic diagram of the structure of the first reinforcing ring of the present utility model;
[0022] Figure 4 is a schematic diagram of the structure of the side support of the present utility model.
[0023] MAIN SYMBOL DESCRIPTION:
[0024] 1. Wire storage base; 2. Surrounding wire guiding rod; 3. Connecting top ring; 4. Winding vertical rod; 5. First reinforcing ring; 6. Second reinforcing ring; 7. Top plate; 8. Side support. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, in combination with the drawings and the specific embodiments, the present utility model will be further described. It should be noted that on the premise of no conflict, any combination of the following-described embodiments or technical features can form a new embodiment.
[0026] Embodiment:
[0027] Please combine Figures 1-4 The present embodiment provides a conductor wire storage device, including a wire storage base 1, a plurality of surrounding wire positioning rods 2 are fixedly connected to the upper surface of the wire storage base 1, a connecting top ring 3 is fixedly connected to the top of the surrounding wire positioning rod 2, and a plurality of wire winding vertical rods 4 are fixedly connected to the upper surface of the wire storage base 1. Before winding, the conductor starts from the center position of the wire storage base 1, first passes through the center point, and then starts to wind along its path under the guidance of the surrounding wire positioning rod 2, ensuring that the conductor can be evenly distributed and avoid concentration. As the conductor is wound, the surrounding wire positioning rod 2 and the connecting top ring 3 work together to ensure that the conductor is evenly distributed during the winding process, while limiting the lateral and longitudinal displacement of the conductor, maintaining the shape and structure of the conductor, and preventing deformation. The wire winding vertical rods 4 provide support points for multi-layer winding of the conductor. Under the guidance of the wire winding vertical rods 4, the conductor can form a multi-layer winding structure, which significantly increases the storage capacity of the wire storage device.
[0028] The winding vertical rod 4 is arranged inside the surrounding wire rod 2. The conductor is first guided by the surrounding wire rod 2 and is initially evenly distributed along the predetermined path of the winding vertical rod 4. The conductor then enters the winding vertical rod 4 and is wound in multiple layers under the guidance of the vertical rod. Since the winding vertical rod 4 is located inside the surrounding wire rod 2, the conductor is more compact when wound, which helps to improve the wire storage density.
[0029] A first reinforcement ring 5 is fixedly connected to the lower end of the winding vertical rod 4, and the conductor is then wound in multiple layers through the winding vertical rod 4. During the winding process, the first reinforcement ring 5 plays a key supporting role to prevent the winding vertical rod 4 from being compressed due to the increase in the weight of the conductor. The first reinforcement ring 5 is located at the lower end of the winding vertical rod 4. As the number of conductor winding layers increases, the first reinforcement ring 5 shares part of the weight to prevent the winding vertical rod 4 from being damaged due to excessive force.
[0030] A second reinforcement ring 6 is fixedly connected to the upper end of the winding vertical rod 4. When the conductor is wound to the top layer, the second reinforcement ring 6 acts as a limiter to prevent the conductor from sliding or deforming. At the same time, through its structural design, it evenly distributes the weight of the upper conductor and reduces the pressure on the lower layer.
[0031] The top end of the winding vertical rod 4 is fixedly connected with a top plate 7.
[0032] The lower surface of the wire storage base 1 is fixedly connected with a side support 8. The height of the side support 8 ensures that it matches the height of the fork of the electric transport truck, so that the transport truck can lift the wire storage device smoothly and quickly for easy transportation and movement. Through the cooperation of the side support 8 and the electric transport truck, the entire wire storage device can be quickly moved and accurately positioned in the production line, reducing production delays caused by waiting or inaccurate positioning of the handling equipment.
[0033] There are two side supports 8, which are respectively fixedly connected to both sides of the lower surface of the wire storage base 1.
[0034] In the embodiment of the present application, the implementation principle of a conductor wire storage device is as follows: The conductor starts from the center point of the wire storage base 1 and begins to be preliminarily evenly distributed through the guiding path around the wire fixing rod 2. The conductor travels along the path around the wire fixing rod 2 and enters the inside of the wire winding vertical rod 4 to start multi-layer winding. During the winding process, the first strengthening ring 5 is located at the lower end of the wire winding vertical rod 4 to bear part of the conductor weight and prevent the vertical rod from being compressed. As the number of winding layers of the conductor increases, the first strengthening ring 5 continuously shares the weight to ensure the structural stability of the wire winding vertical rod 4. When the conductor is wound to the top layer, the second strengthening ring 6 plays a limiting role to prevent the upper-layer conductor from slipping or deforming. The second strengthening ring 6 evenly distributes the weight of the upper-layer conductor to reduce the pressure on the lower-layer conductor and the wire winding vertical rod 4. The top of the wire winding vertical rod 4 is connected to the top plate 7 to further reinforce the wire winding vertical rod 4 and enhance the stability of the overall structure. The side supports 8 are fixed to both sides of the lower surface of the wire storage base 1 to ensure a height match with the forklift of the electric forklift. Through the side supports 8, the wire storage device can be smoothly and quickly lifted by the electric forklift, facilitating rapid movement and positioning on the production line.
[0035] The above-mentioned implementation manners are only the preferred implementation manners of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantive changes and substitutions made by those skilled in the art based on the present invention belong to the protection scope required by the present invention.
Claims
1. A conductor wire storage device, characterized in that, It includes a wire storage base (1), on the upper surface of the wire storage base (1), several surrounding wire-fixing rods (2) are fixedly connected, at the top of the surrounding wire-fixing rod (2), a connecting top ring (3) is fixedly connected, and on the upper surface of the wire storage base (1), several wire-winding vertical rods (4) are fixedly connected.
2. The conductor wire storage device according to claim 1, wherein: The wire-winding vertical rod (4) is arranged inside the surrounding wire-fixing rod (2).
3. The conductor wire storage device according to claim 1, characterized in that: At the lower end inside the wire-winding vertical rod (4), a first strengthening ring (5) is fixedly connected.
4. The conductor wire storage device according to claim 1, characterized in that: At the upper end inside the wire-winding vertical rod (4), a second strengthening ring (6) is fixedly connected.
5. A conductor wire storage device according to claim 1, characterized in that: At the top of the wire-winding vertical rod (4), a top plate (7) is fixedly connected.
6. The conductor wire storage device according to claim 1, wherein: On the lower surface of the wire storage base (1), side supports (8) are fixedly connected.
7. The conductor wire storage device according to claim 6, wherein: The number of the side supports (8) is two, which are respectively fixedly connected to both sides of the lower surface of the wire storage base (1).