Shovel loading device for surface mine exploitation

By installing screws and sliders on the shovel rack, combined with guide rods and handwheels, the cumbersome problems of bucket disassembly and installation are solved, and the fast, stable and labor-saving bucket replacement is achieved. The automatic cleaning function is added, which improves the working efficiency of open-pit mine mining.

CN223164520UActive Publication Date: 2025-07-29XILIN GUOLEMENG XILINHAOTE COAL MINE
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Patent Information

Application Number
CN202422491521.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-07-29
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The fixed connection between the traditional bucket and the shovel frame leads to cumbersome disassembly and installation operations, time-consuming and labor-intensive, and affects the bucket replacement and maintenance efficiency.

Method used

The screw drive slider is used to engage with the mounting frame on the bucket, and the bucket is quickly installed and disassembled through threaded connections. Combined with the design of the guide rod and handwheel, it improves operation convenience and stability.

Benefits of technology

The rapid installation and disassembly of the bucket is achieved, which reduces operating time and improves installation stability. It saves manual cleaning time through automatic cleaning structures and improves overall work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shoveling and loading devices, in particular to a shoveling and loading device for surface mine exploitation, which comprises a shoveling frame, a lead screw is rotatably connected onto the shoveling frame, two sliders are in threaded connection onto the lead screw, and mounting frames are clamped at the ends of the sliders. The same bucket is fixedly connected to the faces, back on to the sliding blocks, of the two mounting frames. The sliding block is driven by the lead screw to be clamped with the mounting frame on the bucket, so that the bucket is quickly mounted on the bucket frame, the operation is flexible and convenient, the dismounting and mounting work of the bucket is more time-saving and labor-saving, and meanwhile, the mounting stability of the bucket is improved.
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Description

Technical Field

[0001] The utility model relates to a shoveling device, in particular to a shoveling device for open-pit mine mining, belonging to the technical field of shoveling devices. Background Technique

[0002] The open-pit stope is a place for open-pit mining. A series of open-pit channels are excavated from the ground surface to each ore body in the open-pit mine area, and a transportation connection between the ground and the production bench is established, so as to form a transportation system between the open-pit stope and the concentrator or the ore-crushing plant, the waste dump or the industrial square, to ensure the normal progress of the stripping and mining work. The working principle of the shoveling device usually includes three steps: excavation, loading and transportation. The excavator or the loading machine excavates the ore or rock through its working device (such as a bucket, a shovel frame, etc.), then loads the excavated material into the transportation equipment (such as a mine car, a belt conveyor, etc.), and finally the transportation equipment transports the material to the designated place.

[0003] However, the long-term and repeated shoveling of ore and rock by the bucket leads to rapid wear of the bucket, and it is necessary to replace or disassemble and repair the bucket. For the traditional shoveling device, the bucket is fixedly connected to the shovel frame by bolts, resulting in cumbersome operation when disassembling the bucket, lack of flexibility and convenience, so that the disassembly and installation work of the bucket is time-consuming and laborious. Content of the Utility Model

[0004] The purpose of the utility model is to provide a shoveling device for open-pit mine mining to solve the above problems. The bucket is quickly installed on the shovel frame by driving the slider to engage with the mounting frame on the bucket through the lead screw, with flexible and convenient operation, making the disassembly and installation work of the bucket more time-saving and labor-saving, and improving the stability of the bucket installation at the same time.

[0005] The utility model realizes the above purpose through the following technical solutions. A shoveling device for open-pit mine mining includes a shovel frame, and a mounting structure is installed on the shovel frame. The mounting structure includes a lead screw, the lead screw is rotatably connected to the shovel frame, two sliders are threadedly connected to the lead screw, the end of the slider is engaged with a mounting frame, and the same bucket is fixedly connected to the side of the two mounting frames facing away from the slider.

[0006] Preferably, the threads at both ends of the lead screw are opposite, and the two sliders are symmetrically distributed about the middle of the lead screw.

[0007] Preferably, a handwheel is fixedly connected to the end of the lead screw, the slider is integrally in an "L" shape structure, and the end of the slider is in a trapezoidal structure.

[0008] Preferably, a guide rod is fixedly connected to the shovel frame, and the slider is slidably connected to the guide rod.

[0009] Preferably, two connecting rods are fixedly connected to the shovel frame, and a hook is fixedly connected to the mounting frame, and the connecting rod is plugged into the hook.

[0010] Preferably, the top end of the bucket is fixedly connected to a fixing plate, two fixing blocks are mounted on the fixing plate, and the same cleaning structure is mounted on the two fixing blocks.

[0011] Preferably, the cleaning structure includes a hydraulic rod, which is installed on the fixed block, the extended end of the hydraulic rod is fixedly connected to a connecting plate, the bottom end of the connecting plate is fixedly connected to a cross bar, the end of the cross bar away from the connecting plate is fixedly connected to a scraper, and the scraper is slidably connected to the bucket.

[0012] Preferably, a slide groove is provided on the bucket, and the cross bar is slidably connected to the slide groove.

[0013] Preferably, the hydraulic rod and the connecting plate are perpendicular to each other, and the scraper has an arc-shaped structure.

[0014] The beneficial effects of the present invention are as follows: a screw rod is rotatably connected to the shovel frame, two sliders are threadedly connected to the screw rod, the ends of the sliders are engaged with mounting brackets, and the two mounting brackets are fixedly connected to the same bucket on one side facing away from the sliders; the sliders are aligned with the slots on the mounting brackets, and then the screw rod is rotated, and the screw rod threads drive the two sliders to move toward the corresponding mounting brackets, and the screw rod is continuously rotated until the sliders are engaged with the slots on the corresponding mounting brackets, so that the bucket can be quickly installed on the shovel frame, the operation is flexible and convenient, and the disassembly and installation of the bucket are more time-saving and labor-saving, while the stability of the bucket installation is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the connection structure between the mounting frame and the bucket of the present utility model;

[0017] Figure 3 for Figure 2 The enlarged structural diagram of part A is shown;

[0018] Figure 4 This is a schematic diagram of the connection structure between the mounting bracket and the hook of the utility model;

[0019] Figure 5 for Figure 4 The enlarged structural diagram of part B is shown;

[0020] Figure 6 This is a schematic diagram of the connection structure between the hydraulic rod and the connecting plate of the utility model;

[0021] Figure 7 is Figure 6 a schematic enlarged view of part C shown in the figure.

[0022] In the figure: 1. Shovel frame; 2. Installation structure; 201. Lead screw; 202. Slide block; 203. Mounting bracket; 204. Guide rod; 205. Handwheel; 206. Connecting rod; 207. Hook; 3. Bucket; 4. Fixed plate; 5. Fixed block; 6. Cleaning structure; 601. Hydraulic rod; 602. Connecting plate; 603. Cross bar; 604. Chute; 605. Scraper. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figures 1-7 as shown in the figure, a loading and shoveling device for open-pit mine development includes a shovel frame 1, an installation structure 2 is installed on the shovel frame 1, the installation structure 2 includes a lead screw 201, the lead screw 201 is rotatably connected to the shovel frame 1, two slide blocks 202 are threadedly connected to the lead screw 201, the end of the slide block 202 is engaged with a mounting bracket 203, and the same bucket 3 is fixedly connected to the side of the two mounting brackets 203 facing away from the slide block 202. The threads at both ends of the lead screw 201 are opposite, and the two slide blocks 202 are symmetrically distributed about the middle of the lead screw 201; the mounting bracket 203 drives the bucket 3 to be further fixed on the shovel frame 1, increasing the firmness and stability of the installation of the bucket 3, and the operation is simple and convenient, making the disassembly and installation of the bucket 3 time-saving and labor-saving.

[0025] As a technical optimization solution of the present invention, a handwheel 205 is fixedly connected to the end of the lead screw 201, the slide block 202 is integrally in an "L" shape structure, and the end of the slide block 202 is in a trapezoidal structure; rotate the handwheel 205, and drive the lead screw 201 to rotate through the handwheel 205.

[0026] As a technical optimization solution of the present invention, a guide rod 204 is fixedly connected to the shovel frame 1, and the slide block 202 is slidably connected to the guide rod 204; the arrangement of the guide rod 204 has a guiding effect on the slide block 202, making the movement of the slide block 202 more stable.

[0027] As a technical optimization solution of the present utility model, two connecting rods 206 are fixedly connected to the shovel frame 1, a hook 207 is fixedly connected to the mounting frame 203, and the connecting rod 206 is inserted into the hook 207; by engaging the connecting rod 206 with the hook 207, the mounting frame 203 and the bucket 3 are more stably installed.

[0028] As a technical optimization solution of the present utility model, a fixing plate 4 is fixedly connected to the top end of the bucket 3, two fixing blocks 5 are installed on the fixing plate 4, and the same cleaning structure 6 is installed on the two fixing blocks 5; facilitating the installation of the cleaning structure 6.

[0029] As a technical optimization solution of the present utility model, the cleaning structure 6 includes a hydraulic rod 601, the hydraulic rod 601 is installed on the fixing block 5, the extending end of the hydraulic rod 601 is fixedly connected to a connecting plate 602, the bottom end of the connecting plate 602 is fixedly connected to a cross bar 603, the end of the cross bar 603 away from the connecting plate 602 is fixedly connected to a scraping plate 605, the scraping plate 605 is slidably connected to the bucket 3, the hydraulic rod 601 and the connecting plate 602 are perpendicular to each other, and the scraping plate 605 is in an arc structure; the automatic cleaning of the bucket 3 is realized through the cleaning structure 6, thereby saving the time of manual cleaning and making the cleaning effect of the bucket 3 better.

[0030] As a technical optimization solution of the present utility model, a chute 604 is formed on the bucket 3, and the cross bar 603 is slidably connected to the chute 604; the setting of the chute 604 makes the cross bar 603 drive the scraping plate 605 to slide more smoothly.

[0031] When the utility model is in use, first place the bucket 3 on the flat ground, then operate the loading machine to make the shovel frame 1 rotate downward, and then push the shovel frame 1 forward so that the two connecting rods 206 on the shovel frame 1 are respectively located below the corresponding hooks 207. Then operate the shovel frame 1 to rotate upward so that the connecting rod 206 is inserted into the hook 207, thereby initially installing the bucket 3 on the shovel frame 1. Then push the bucket 3 towards the shovel frame 1, and the bucket 3 drives the mounting frame 203 to move towards the shovel frame 1. When the card slots on the mounting frame 203 are aligned with the corresponding sliders 202, rotate the handwheel 205, and the handwheel 205 drives the lead screw 201 to rotate. Since the threads at both ends of the lead screw 201 are opposite, the lead screw 201 drives the two sliders 202 to slide towards the corresponding mounting frame 203 by threads. Continuously rotate the lead screw 201 until the sliders 202 are engaged with the card slots on the mounting frame 203, thereby driving the mounting frame 203 to further fix the bucket 3 on the shovel frame 1, increasing the firmness and stability of the installation of the bucket 3, and the operation is simple and convenient, making the disassembly and installation work of the bucket 3 more time-saving and labor-saving; when the coal in the bucket 3 is poured into the transport vehicle, start the hydraulic rod 601, the hydraulic rod 601 extends, and the hydraulic rod 601 drives the connecting plate 602 to move in the direction away from the bucket 3. The connecting plate 602 drives the cross bar 603 to slide in the chute 604. At the same time, the cross bar 603 drives the scraper 605 to slide in the bucket 3, and the scraper 605 rubs against the inner wall of the bucket 3. Through the friction between the scraper 605 and the bucket 3, the coal slag adhering to the inner wall of the bucket 3 is peeled off from the inner wall of the bucket 3. Then drive the shovel frame 1 to move, so that the shovel frame 1 drives the bucket 3 to pour the internal coal slag outwards, thereby realizing the automatic cleaning of the bucket 3, saving the time of manual cleaning, and at the same time making the cleaning effect of the bucket 3 better.

[0032] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0033] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An earth-moving loading device for open-pit mines, comprising a shovel frame (1), characterized in that: An installation structure (2) is installed on the shovel frame (1). The installation structure (2) includes a lead screw (201). The lead screw (201) is rotatably connected to the shovel frame (1). Two sliders (202) are threadedly connected to the lead screw (201). An installation bracket (203) is clamped at the end of the slider (202). A same bucket (3) is fixedly connected to the side of the two installation brackets (203) facing away from the slider (202).

2. The loading device for open-pit mine mining according to claim 1, wherein: The threads at both ends of the lead screw (201) are opposite, and the two sliders (202) are symmetrically distributed about the middle of the lead screw (201).

3. The loading device for open-pit mine excavation according to claim 2, wherein: A hand wheel (205) is fixedly connected to the end of the lead screw (201). The slider (202) is integrally in an "L" shape structure, and the end of the slider (202) is in a trapezoidal structure.

4. The loading device for open-pit mine exploitation according to claim 3, characterized in that: A guide rod (204) is fixedly connected to the shovel frame (1), and the slider (202) is slidably connected to the guide rod (204).

5. A loading device for open-pit mine excavation according to claim 1, characterized in that: Two connecting rods (206) are fixedly connected to the shovel frame (1). A hook (207) is fixedly connected to the installation bracket (203). The connecting rod (206) is inserted into the hook (207).

6. The loading device for open-pit mine exploitation according to claim 1, characterized in that: A fixing plate (4) is fixedly connected to the top of the bucket (3). Two fixing blocks (5) are installed on the fixing plate (4). A same cleaning structure (6) is installed on the two fixing blocks (5).

7. The loading device for open-pit mine mining according to claim 6, characterized in that: The cleaning structure (6) includes a hydraulic rod (601). The hydraulic rod (601) is installed on the fixing block (5). An extension end of the hydraulic rod (601) is fixedly connected to a connecting plate (602). A cross bar (603) is fixedly connected to the bottom end of the connecting plate (602). A scraping plate (605) is fixedly connected to the end of the cross bar (603) facing away from the connecting plate (602). The scraping plate (605) is slidably connected to the bucket (3).

8. A loading device for open-pit mining according to claim 7, characterized in that: A chute (604) is formed in the bucket (3), and the cross bar (603) is slidably connected to the chute (604).

9. The loading device for open-pit mine excavation according to claim 7, wherein: The hydraulic rod (601) is perpendicular to the connecting plate (602), and the scraping plate (605) is in an arc shape structure.