Intelligent diaphragm pump

By introducing interception and cleaning mechanisms into the diaphragm pump, the filter screen is automatically replaced and cleaned, the problem of impurities entering the pump body is solved, the service life of the diaphragm pump is extended, and the reliability and stability of the equipment are improved.

CN223164664UActive Publication Date: 2025-07-29SHANGHAI RUDI FLUID CONVEYOR CO LTD
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Patent Information

Application Number
CN202421852134.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-07-29
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The existing diaphragm pump lacks an intercepting mechanism, causing impurities to enter the pump body, damage the diaphragm and affecting the service life.

Method used

An intelligent diaphragm pump is designed, including an intercepting mechanism and a cleaning mechanism. The filter screen is automatically replaced by a filter screen and a flow rate sensor. The blocked filter screen is impacted and cleaned through the cleaning mechanism to prevent impurities from entering the pump body.

Benefits of technology

Effectively intercept and clean impurities, extend the service life of the diaphragm pump, and improve the reliability and stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223164664U_ABST
    Figure CN223164664U_ABST
Patent Text Reader

Abstract

The intelligent diaphragm pump comprises a diaphragm pump body, an intercepting mechanism is arranged on the lower right portion of the diaphragm pump body, the intercepting mechanism comprises a rotating plate, two filter screens, a fixing shell, a rotating plate motor and a feeding pipe, a mounting block is fixed to the outer side wall of the diaphragm pump body, and a PLC is mounted at the top of the mounting block; a flow velocity sensor is fixed to the lower right portion of the interior of the diaphragm pump body, and a cleaning mechanism is arranged on the upper right portion of the diaphragm pump body and comprises a water conveying pipe, a round shell, a round plate, a round plate motor, a water guide pipe and a slag discharging pipe. According to the intelligent diaphragm pump, impurities in materials pumped by the diaphragm pump body are intercepted and filtered by arranging the intercepting mechanism and the filter screen, then the materials enter the diaphragm pump body, a flow velocity sensor senses the flowing velocity of the materials, and if the lower filter screen is blocked and the flowing velocity of the materials is reduced, a PLC starts a rotating plate motor, the rotating plate motor drives a rotating plate to rotate; and the upper and lower filter screens are exchanged, so that the filter screens are automatically replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of diaphragm pumps, in particular to an intelligent diaphragm pump. Background Technique

[0002] A diaphragm pump separates the liquid to be transported from the piston rod and the pump cylinder by means of a diaphragm, thereby protecting the piston rod and the pump cylinder. The parts on the left side of the diaphragm in contact with the liquid are all made of corrosion-resistant materials or coated with a layer of corrosion-resistant substances.

[0003] After retrieval, the existing patent (publication number: CN221144732U) discloses an intelligent control diaphragm pump, belonging to the technical field of diaphragm pumps. The key points of its technical solution include a diaphragm pump body and an intelligent pressure control system. The left side of the top of the diaphragm pump body is communicated with a pressure gauge. The monitoring end of the pressure gauge penetrates through the top of the diaphragm pump body and is inside the cavity of the diaphragm pump. The two sides of the top of the diaphragm pump body are communicated with upper three-way pipes. By setting the diaphragm pump body, the intelligent pressure control system, the pressure gauge, the control component, the flow measurement component and the pressure control component, during use, the diaphragm pump body is connected with the lower three-way pipe and the upper three-way pipe at its bottom and top, and then the lower three-way pipe or the upper three-way pipe is used to connect with the liquid pipeline to be sucked. Then, the control component of the control terminal is powered on through the power supply module, and then the pressure control component is externally connected to a compressed air pipe and then conveyed into the cavity of the diaphragm pump body through the flow measurement component to start using.

[0004] It realizes cleaning the inside of the pipeline of the diaphragm pump body, but it has deficiencies. It has no interception mechanism, which will cause impurities to enter the pump body, easily damage the diaphragm, and affect the service life of the diaphragm pump. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides an intelligent diaphragm pump, which solves the problems raised in the above background technique.

[0006] To achieve the above object, the utility model is realized by the following technical solutions: an intelligent diaphragm pump, including a diaphragm pump body, an interception mechanism is provided at the lower right of the diaphragm pump body. The interception mechanism includes a rotating plate, two filter meshes, a fixed shell, a rotating plate motor and a feed pipe. An installation block is fixed on the outer side wall of the diaphragm pump body, a PLC is installed on the top of the installation block, a flow velocity sensor is fixed at the lower right inside the diaphragm pump body, and a cleaning mechanism is provided at the upper right of the diaphragm pump body. The cleaning mechanism includes a water delivery pipe, a circular shell, a circular plate, a circular plate motor, a water guide pipe and a slag discharge pipe.

[0007] Preferably, the left side of the fixed housing is fixedly connected to the lower right of the diaphragm pump body. The outer wall of the rotating plate is rotatably connected to the inner wall of the fixed housing. The filter screen is fixed inside the rotating plate. The left end of the water inlet pipe is fixedly connected to the right side of the fixed housing. The right end of the rotating plate motor is fixedly connected to the left side of the fixed housing. The output shaft of the rotating plate motor passes through the fixed housing and is fixedly connected to the left side of the rotating plate.

[0008] Preferably, the upper right of the diaphragm pump body is fixedly connected to the left side of the circular housing. The inner wall of the circular housing is connected to the outer wall of the circular plate. The left side of the circular housing is connected to the right side of the circular plate motor. The output shaft of the circular plate motor passes through the circular housing and is connected to the left side of the circular plate. The circular plate is provided with a water outlet.

[0009] Preferably, the left side of the circular housing is fixedly connected to the right end of the water delivery pipe. The left end of the water delivery pipe is fixedly connected to the diaphragm pump body. The circular housing is fixedly connected to the upper end of the water guide pipe. The lower end of the water guide pipe is fixedly connected to the left end of the fixed housing. The left end of the slag discharge pipe is fixedly connected to the right side of the fixed housing.

[0010] Preferably, a turbine fan is fixed inside the slag discharge pipe. A rotating rod is fixed to the left end of the turbine fan. A fixed strip is fixed to the left end of the rotating rod. Brush filaments are fixed to the left end of the fixed strip.

[0011] Preferably, protective shells are fixed to the left sides of both the circular housing and the fixed housing. The water delivery pipe passes through the upper protective shell, and the water guide pipe passes through the lower protective shell.

[0012] Beneficial effects

[0013] The present utility model provides an intelligent diaphragm pump. Compared with the prior art, it has the following beneficial effects:

[0014] 1. For this intelligent diaphragm pump, by setting an interception mechanism, the filter screen intercepts and filters impurities in the materials pumped by the diaphragm pump body, and then the materials enter the inside of the diaphragm pump body. The flow velocity sensor senses the flow velocity of the materials. If the lower filter screen is blocked, resulting in a decrease in the flow velocity of the materials, the PLC starts the rotating plate motor, and the rotating plate motor drives the rotating plate to rotate, so that the upper and lower filter screens are swapped, thus automatically replacing the filter screen.

[0015] 2. For this intelligent diaphragm pump, by setting up a cleaning mechanism, after the flow rate sensor senses a decrease in the material flow rate, the PLC starts the circular plate motor. The circular plate motor drives the circular plate to rotate. The rotation of the circular plate causes the water outlet to rotate downward, so that the material enters the water guide pipe, then enters the fixed shell and passes through the clogged filter screen, impacting the filter screen. The material passes through the turbine fan, causing the turbine fan to rotate. The turbine fan drives the rotating rod and the fixed strip to rotate, and the fixed strip drives the brush wire to rotate. The brush wire cleans the clogged filter screen, so that the clogged filter screen can be cleaned. In this way, impurities are discharged from the slag discharge pipe. After cleaning for a period of time, the PLC starts the circular plate motor to rotate the circular plate back to its original position. Brief Description of the Drawings

[0016] Figure 1 It is a schematic structural diagram of the present utility model;

[0017] Figure 2 It is a schematic side view structural diagram of the present utility model;

[0018] Figure 3 It is a schematic cross-sectional structural diagram of the circular shell and the fixed shell in the present utility model;

[0019] Figure 4 It is a schematic cross-sectional structural diagram of the slag discharge pipe in the present utility model.

[0020] In the figure: 1, water inlet pipe; 2, intercepting mechanism; 3, slag discharge pipe; 4, protective shell; 5, material guide pipe; 6, diaphragm pump main body; 7, cleaning mechanism; 8, water outlet pipe; 9, mounting block; 10, PLC; 11, flow rate sensor; 12, fixed shell; 13, material conveying pipe; 14, circular shell; 15, rotating plate; 16, rotating plate motor; 17, filter screen; 18, circular plate; 19, circular plate motor; 20, water outlet; 21, brush wire; 22, fixed strip; 23, rotating rod; 24, turbine fan. Detailed Description of the Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4, the present utility model provides a technical solution: an intelligent diaphragm pump, including a diaphragm pump body 6, an interception mechanism 2 is provided at the lower right of the diaphragm pump body 6, the interception mechanism 2 includes a rotating plate 15, two filter screens 17, a fixed shell 12, a rotating plate motor 16 and a feed pipe 1. An installation block 9 is fixed on the outer side wall of the diaphragm pump body 6, and a PLC 10 (PLC processing) is installed on the top of the installation block 9. A flow velocity sensor 11 is fixed at the lower right inside the diaphragm pump body 6. A cleaning mechanism 7 is provided at the upper right of the diaphragm pump body 6, and the cleaning mechanism 7 includes a water delivery pipe 13, a circular shell 14, a circular plate 18, a circular plate motor 19, a water guide pipe 5 and a slag discharge pipe 3. The left side of the fixed shell 12 is fixedly connected to the lower right of the diaphragm pump body 6. The outer side wall of the rotating plate 15 is rotatably connected to the inner side wall of the fixed shell 12. The filter screen 17 is fixed inside the rotating plate 15. The left end of the water inlet pipe 1 is fixedly connected to the right side of the fixed shell 12. The right end of the rotating plate motor 16 is fixedly connected to the left side of the fixed shell 12. The output shaft of the rotating plate motor 16 passes through the fixed shell 12 and is fixedly connected to the left side of the rotating plate 15. The filter screen 17 intercepts and filters impurities in the material pumped by the diaphragm pump body 6, and then the material enters the inside of the diaphragm pump body 6. The flow velocity sensor 11 senses the flow velocity of the material. If the lower filter screen 17 is blocked and the flow velocity of the material decreases, the PLC starts the rotating plate motor 19, and the rotating plate motor 19 drives the rotating plate 18 to rotate, so that the upper and lower filter screens 17 are exchanged, and thus the filter screen 17 is automatically replaced.

[0023] Further, the upper right of the diaphragm pump body 6 is fixedly connected to the left side of the circular shell 14. The inner side wall of the circular shell 14 is connected to the outer side wall of the circular plate 18. The left side of the circular shell 14 is connected to the right side of the circular plate motor 19. The output shaft of the circular plate motor 19 passes through the left side of the circular shell 14 and is connected to the circular plate 18. The circular plate 18 is provided with a water outlet 20. The left side of the circular shell 14 is connected to the right end of the water delivery pipe 13. The other end of the water delivery pipe 13 is fixedly connected to the diaphragm pump body 6. The upper end of the circular shell 14 is fixedly connected to the water guide pipe 5. The lower end of the water guide pipe 5 is fixedly connected to the left end of the fixed shell 12. The left end of the slag discharge pipe 3 is fixedly connected to the right side of the fixed shell 12. A turbine fan 24 is fixedly installed inside the slag discharge pipe 3. A rotating rod 23 is fixedly connected to the left end of the turbine fan 24. A fixing strip 22 is fixedly connected to the left end of the rotating rod 23. A brush wire 21 is fixedly connected to the left end of the fixing strip 22. Protective shells 4 are fixedly installed on the left sides of both the circular shell 14 and the fixed shell 12. The water delivery pipe 13 passes through the upper protective shell 4, and the water guide pipe 5 passes through the lower protective shell 4. After the flow rate sensor 11 senses a decrease in the material flow rate, the PLC 10 starts the circular plate motor 16. The circular plate motor 16 drives the circular plate 15 to rotate, causing the water outlet 20 to rotate downward. This allows the material to enter the water guide pipe 13 and then enter the fixed shell 12, passing through the clogged filter screen 17 and impacting the filter screen 17. The material passes through the turbine fan 24, causing the turbine fan 24 to rotate. The turbine fan 24 drives the rotating rod 23 and the fixing strip 22 to rotate. The fixing strip 22 drives the brush wire 21 to rotate, and the brush wire 21 cleans the clogged filter screen 17. This can clean the clogged filter screen 17, and the impurities are discharged from the slag discharge pipe 3. After cleaning for a period of time, the PLC 10 starts the circular plate motor 19 to rotate the circular plate 18 back to its original position.

[0024] During operation, the filter screen 17 intercepts and filters the impurities in the material pumped by the diaphragm pump body 6, and then the material enters the inside of the diaphragm pump body 6. The flow rate sensor 11 senses the material flow rate. If the lower filter screen 17 is clogged, resulting in a decrease in the material flow rate, the PLC starts the rotating plate motor 19. The rotating plate motor 19 drives the rotating plate 18 to rotate, swapping the upper and lower filter screens 17, thus automatically replacing the filter screen 17. After the flow rate sensor 11 senses a decrease in the material flow rate, the PLC 10 starts the circular plate motor 16. The circular plate motor 16 drives the circular plate 15 to rotate, causing the water outlet 20 to rotate downward. This allows the material to enter the water guide pipe 13 and then enter the fixed shell 12, passing through the clogged filter screen 17 and impacting the filter screen 17. The material passes through the turbine fan 24, causing the turbine fan 24 to rotate. The turbine fan 24 drives the rotating rod 23 and the fixing strip 22 to rotate. The fixing strip 22 drives the brush wire 21 to rotate, and the brush wire 21 cleans the clogged filter screen 17. This can clean the clogged filter screen 17, and the impurities are discharged from the slag discharge pipe 3. After cleaning for a period of time, the PLC 10 starts the circular plate motor 19 to rotate the circular plate 18 back to its original position.

[0025] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0026] It should be noted that, in this text, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.

[0027] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent diaphragm pump, comprising a diaphragm pump body (6), characterized in that: A blocking mechanism (2) is provided at the lower right of the diaphragm pump body (6). The blocking mechanism (2) includes a rotating plate (15), two filter meshes (17), a fixed shell (12), a rotating plate motor (16), and a feed pipe (1). The left side of the fixed shell (12) is fixedly connected to the lower right of the diaphragm pump body (6). The outer sidewall of the rotating plate (15) is rotatably connected to the inner sidewall of the fixed shell (12). The filter mesh (17) is fixed inside the rotating plate (15). The left end of the water inlet pipe (1) is fixedly connected to the right side of the fixed shell (12). The right end of the rotating plate motor (16) is fixedly connected to the left side of the fixed shell (12). The output shaft of the rotating plate motor (16) passes through the fixed shell (12) and is fixedly connected to the left side of the rotating plate (15). An installation block (9) is fixedly mounted on the outer sidewall of the diaphragm pump body (6), and a PLC (10) is mounted on the top of the installation block (9). A flow rate sensor (11) is fixedly mounted at the lower right inside the diaphragm pump body (6). A cleaning mechanism (7) is provided at the upper right of the diaphragm pump body (6).

2. The intelligent diaphragm pump according to claim 1, wherein: The cleaning mechanism (7) includes a water delivery pipe (13), a circular shell (14), a circular plate (18), a circular plate motor (19), a water guide pipe (5), and a slag discharge pipe (3). The upper right of the diaphragm pump body (6) is fixedly connected to the left side of the circular shell (14). The inner sidewall of the circular shell (14) is connected to the outer sidewall of the circular plate (18). The left side of the circular shell (14) is connected to the right side of the circular plate motor (19). The output shaft of the circular plate motor (19) passes through the circular shell (14) and is connected to the left side of the circular plate (18). The circular plate (18) is provided with a water outlet (20).

3. An intelligent diaphragm pump according to claim 2, characterized in that: The left side of the circular shell (14) is fixedly connected to the right end of the water delivery pipe (13). The left end of the water delivery pipe (13) is fixedly connected to the diaphragm pump body (6). The circular shell (14) is fixedly connected to the upper end of the water guide pipe (5). The lower end of the water guide pipe (5) is fixedly connected to the left end of the fixed shell (12). The left end of the slag discharge pipe (3) is fixedly connected to the right side of the fixed shell (12).

4. An intelligent diaphragm pump according to claim 3, characterized in that: A turbine fan (24) is fixedly mounted inside the slag discharge pipe (3). A rotating rod (23) is fixedly mounted at the left end of the turbine fan (24). A fixed strip (22) is fixedly mounted at the left end of the rotating rod (23). A brush wire (21) is fixedly mounted at the left end of the fixed strip (22).

5. An intelligent diaphragm pump according to claim 4, characterized in that: Protective shells (4) are fixedly mounted on the left sides of the circular shell (14) and the fixed shell (12). The water delivery pipe (13) passes through the upper protective shell (4), and the water guide pipe (5) passes through the lower protective shell (4).

Citation Information

Patent Citations

  • Intelligent control diaphragm pump

    CN221144732U