Traction crawler shell

By adopting the rectangular groove-shaped vehicle body shell and closed wiring harness box design with integrated bend of steel plate, the problems of insufficient structural strength of the traction crawler shell of the flaw detector and unsafe wiring harness connection are solved, and the overall strength and safety of use are improved.

CN223165285UActive Publication Date: 2025-07-29HUANGSHI SHANGFANG INSPECTION EQUIP
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Patent Information

Application Number
CN202422393424.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-29
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing flaw detector pulling crawler housing structure is insufficient, the wiring harness connection is unsafe, and it is easy to cause breakage and safety hazards in complex pipeline environments.

Method used

The rectangular groove-shaped vehicle body shell is formed with integrated bend of steel plates. The internal isolation plate separates the drive module, battery module and control module chamber, and the closed wiring harness box is welded at the bottom. The cable is connected through the closed wiring harness box to prevent the wiring harness from being directly fixed to the side wall of the shell.

Benefits of technology

Improves the overall strength of the housing and the safety of the wiring harness, ensuring reliability and safety for use in complex piping environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a traction crawl device shell which is provided with a vehicle body shell of a cuboid groove-shaped structure, the vehicle body shell is formed by integrally bending a steel plate, an end plate A and an end plate B are welded to the two ends of the vehicle body shell respectively, and an isolation plate a and an isolation plate b are welded to the middle of the interior of the vehicle body shell at a certain interval. The isolation plate a and the isolation plate b divide the vehicle body shell into a driving module placement cavity, a battery placement cavity and a control module placement cavity in sequence; a closed wire harness box is welded to the bottom of the vehicle body shell, and cable windows are formed in the bottom of the driving module containing cavity and the bottom of the control module containing cavity respectively. The whole vehicle body can adopt an integrated bending design instead of a structural design of segmentally welding into a whole, so that the structural strength is obviously and better improved, the crawler is beneficial to load pulling of the whole crawler, and the crawler has good practical use and popularization values.
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Description

Technical Field

[0001] The utility model relates to the technical field of flaw detector power equipment, in particular to a traction crawler housing. Background Art

[0002] At present, when using a pipeline flaw detector, a traction crawling device is indispensable. The crawling device provides power to pull the flaw detector through the pipeline to achieve non-destructive flaw detection of each potential crack site inside the pipeline. The operation of the crawler determines the stability and reliability of the flaw detector. The existing flaw detector traction crawler generally consists of a housing, a drive module, a battery pack and a control module. The housing is generally made of stainless steel plates, which are segmented and butt-welded into a whole. Each segment above corresponds to the placement of the drive module, the battery pack and the control module. The bearing strength of this housing structure is obviously insufficient, and there is a risk of fracture after long-term use. The connection parts of each module on the housing are connected and transmitted through wire harnesses. Most of these connected wire harnesses are directly fixed on the side wall of the housing. However, the housing of the crawler often has to walk in some large pipelines, and the environment inside the pipelines is relatively complex, and some places are even seriously waterlogged. Therefore, the current crawler housing often has to travel in water, which obviously poses a safety hazard to the safe use of the wire harnesses. The current housing structure is unreasonable in structural design. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a traction crawler housing aiming at the above situation. The crawler housing adopts a new structural design, with higher overall strength and higher use safety.

[0004] The specific scheme of the utility model is: a traction crawler housing, having a vehicle body housing with a cuboid trough-shaped structure. The vehicle body housing is integrally bent and formed by a steel plate. At both ends of the vehicle body housing, an end plate A and an end plate B are respectively welded. Inside the vehicle body housing, a partition plate a and a partition plate b are welded at a certain distance. The partition plate a and the partition plate b sequentially divide the vehicle body housing into a drive module placement cavity, a battery placement cavity and a control module placement cavity. A closed wire harness box is welded at the bottom of the vehicle body housing. The closed wire harness box is cuboid-shaped and arranged along the length direction of the bottom of the vehicle body housing. A cable window is opened at the bottom of the drive module placement cavity and the bottom of the control module placement cavity respectively. The cable windows are both communicated with the closed wire harness box below.

[0005] Furthermore, in the utility model, the end plate A, the end plate B, the partition plate a and the partition plate b have the same shape, and their horizontal heights are kept consistent.

[0006] Further, in the present utility model, the end plate A is arranged at the side of the control module placement cavity, and several heat dissipation holes are arranged at the middle and upper part of the end plate A.

[0007] Further, in the present utility model, the heat dissipation holes are distributed in a circular ring radiation pattern.

[0008] Further, in the present utility model, heat dissipation holes distributed in a circular ring radiation pattern are arranged on the side wall of the control module placement cavity.

[0009] Further, in the present utility model, a clamping plate groove is also welded on the outer side surface of the end plate B, and the clamping plate groove is vertically arranged from top to bottom.

[0010] Further, in the present utility model, front-drive placement bayonets are provided at symmetric positions on both side walls of the drive module placement cavity; rear-drive placement bayonets are provided at symmetric positions on both side walls of the control module placement cavity.

[0011] Further, in the present utility model, several screw holes are provided on the plate surfaces of the end plate A and the end plate B; several screw holes are provided at the top and side of the partition plate a and the partition plate b.

[0012] The present utility model reforms and designs the existing traction crawler shell. A closed wire harness box is welded at the bottom of the vehicle body shell, so that the wire harnesses of each connection part pass through the sealed closed wire harness box, making it safer and more reliable to use; at the same time, the whole vehicle body can adopt an integrated bending design instead of a structure design welded in sections, significantly improving the structural strength, which is beneficial to the load pulling of the whole crawler, and has good practical use and popularization value. Description of the Drawings

[0013] Figure 1 is the overall structural schematic diagram of the present utility model;

[0014] Figure 2 is the structural schematic diagram in the front view direction of the present utility model;

[0015] Figure 3 is the structural schematic diagram in the top view direction of the present utility model;

[0016] Figure 4 is the structural schematic diagram in the rear view direction of the present utility model;

[0017] Figure 5 is the structural schematic diagram in the left view direction of the present utility model;

[0018] Figure 6 is the structural schematic diagram in the right view direction of the present utility model.

[0019] In the figure: 1 - end plate A, 2 - heat dissipation holes, 3 - cable window, 4 - vehicle body shell, 5 - partition plate b, 6 - partition plate a, 7 - end plate B, 8 - card slot, 9 - front drive placement bayonet, 10 - drive module placement cavity, 11 - battery placement cavity, 12 - control module placement cavity, 13 - rear drive placement bayonet, 14 - closed wire harness box. Specific implementation manner

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts fall within the protection scope of the present utility model. In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present utility model is usually placed during use. It is only for the convenience of describing the present utility model or simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed or operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0021] In the description of the present utility model, it should also be noted that unless otherwise clearly defined and limited, the terms "set", "installed", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0022] See Figures 1 to 6, the present utility model is a traction crawler housing, having a vehicle body shell 4 with a cuboid groove-shaped structure. The vehicle body shell is integrally bent and formed by a steel plate. End plates A1 and end plates B7 are respectively welded at both ends of the vehicle body shell. At a certain distance in the middle of the interior of the vehicle body shell, partition plates a6 and partition plates b5 are welded. The partition plates a and b sequentially divide the vehicle body shell into a drive module placement cavity 10, a battery placement cavity 11, and a control module placement cavity 12. A closed wire harness box 14 is welded at the bottom of the vehicle body shell. The closed wire harness box is cuboid-shaped and arranged along the length direction of the bottom of the vehicle body shell. Cable windows 3 are respectively opened at the bottom of the drive module placement cavity and the bottom of the control module placement cavity, and the cable windows are all communicated with the closed wire harness box below. Further, in the present utility model, front-drive placement bays 9 are symmetrically arranged at symmetrical positions on both side walls of the drive module placement cavity; rear-drive placement bays 13 are symmetrically arranged at symmetrical positions on both side walls of the control module placement cavity. The front-drive placement bays and the rear-drive placement bays are respectively used for placing the axles of the front and rear walking wheels.

[0023] Further, in this embodiment, the end plates A, end plates B, partition plates a, and partition plates b have the same shape, and their horizontal heights are kept consistent. Further, in the present utility model, the end plate A is arranged at the side of the control module placement cavity, and several heat dissipation holes 2 are arranged at the middle and upper part of the end plate A. Further, in the present utility model, the heat dissipation holes are distributed in a circular ring radiation pattern. Further, in the present utility model, heat dissipation holes are arranged on the side wall of the control module placement cavity in a circular ring radiation pattern. Further, in the present utility model, a card slot 8 is also welded and arranged on the outer side surface of the end plate B, and the card slot is vertically arranged from top to bottom. Further, in the present utility model, several screw holes are opened on the plate surfaces of the end plate A and the end plate B; several screw holes are opened at the top and side of the partition plates a and b.

[0024] As a part of the flaw detector traction crawler, during actual use, corresponding drive modules, battery packs, control modules, and corresponding front and rear walking wheels need to be placed in the drive module placement cavity 10, the battery placement cavity 11, and the control module placement cavity 12. At the same time, the battery pack is connected to relevant drive components and control components, and each cable connecting the control module and the drive module passes through the cable window from the closed wire harness box below for control connection. The relevant connection control cables passing through the closed wire harness box are safer and have good waterproof performance.

[0025] The vehicle body shell of the present utility model is integrally bent and formed by a steel plate at one time, and is integrally formed into a complete whole, so its use strength is greatly improved, and the load-bearing capacity is also greatly improved.

[0026] The utility model is to transform and design the existing traction crawler shell. A closed wire harness box is welded at the bottom of the vehicle body shell, so that the wire harnesses of each connection part pass through the sealed closed wire harness box, making it safer and more reliable to use. At the same time, the whole vehicle body can adopt an integrated bending design instead of a structure design welded in sections into one body, which significantly improves the structural strength and is beneficial to the load pulling of the whole crawler, having good practical use and popularization value.

Claims

1. A traction crawler housing, characterized in that: A vehicle body shell with a cuboid groove structure, the vehicle body shell is integrally bent and formed by a steel plate, end plate A and end plate B are respectively welded at both ends of the vehicle body shell, and partition plates a and b are welded at a certain distance in the middle of the vehicle body shell. Partition plates a and b sequentially divide the vehicle body shell into a drive module placement cavity, a battery placement cavity, and a control module placement cavity; a closed wire harness box is welded at the bottom of the vehicle body shell, the closed wire harness box is cuboid-shaped and arranged along the length direction of the bottom of the vehicle body shell, and cable windows are respectively opened at the bottoms of the drive module placement cavity and the control module placement cavity, and the cable windows are all communicated with the closed wire harness box below.

2. The outer shell of a traction crawler according to claim 1, wherein: The end plate A, end plate B, partition plate a, and partition plate b have the same shape, and their horizontal heights are kept consistent.

3. The outer shell of a traction crawler according to claim 1, characterized in that: The end plate A is arranged on the side of the control module placement cavity, and several heat dissipation holes are arranged in the middle and upper part of the end plate A.

4. A housing of a traction crawler according to claim 3, characterized in that: The heat dissipation holes are distributed in a circular ring radiation pattern.

5. A traction crawler housing according to claim 1, characterized in that: Heat dissipation holes are arranged on the side wall of the control module placement cavity in a circular ring radiation pattern.

6. The outer shell of a traction crawler according to claim 1, characterized in that: A clamping plate groove is also welded and arranged on the outer side surface of the end plate B, and the clamping plate groove is vertically arranged from top to bottom.

7. A housing of a traction crawler according to claim 1, characterized in that: Front-drive placement bayonet sockets are opened at symmetric positions on both side walls of the drive module placement cavity; rear-drive placement bayonet sockets are opened at symmetric positions on both side walls of the control module placement cavity.

8. A housing of a traction crawler according to claim 1, characterized in that: Several screw holes are opened on the plate surfaces of the end plate A and end plate B; several screw holes are opened at the top and side of the partition plate a and partition plate b.