Precise compounding device for compound vitamin premixed feed

Through the design of the automatic batching mechanism and the mixing mechanism, the problems of low efficiency and insufficient accuracy of compound vitamin premix feed in the prior art are solved, and precise batching and efficient mixing are achieved.

CN223170726UActive Publication Date: 2025-08-01JIANGSU WANRUIDA BIOTECH
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Patent Information

Application Number
CN202421687118.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-08-01
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing precise ingredient devices for pre-mixed vitamins feed require manual weighing and mixing, resulting in low efficiency and prone to errors, which cannot meet the requirements of accurate formulas.

Method used

The automatic batching mechanism is adopted, combined with a solenoid valve, a mass flowmeter and an electronic scale to achieve accurate weighing and control of the feed. The accuracy is ensured through the automatic closing of the solenoid valve during the batching process; and a stirring mechanism and a convenience mechanism are equipped to improve operating efficiency.

Benefits of technology

The precise ingredients of compound vitamin feed are achieved, the efficiency and accuracy of ingredients are improved, and the fatigue and error of manual operation are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a complex vitamin premix feed accurate batching device, including automatic batching mechanism, stirring mechanism and convenient movement mechanism, automatic batching mechanism includes feed box, the lower side of feed box is fixedly connected with discharge pipe, the interior of discharge pipe is equipped with solenoid valve and mass flow meter, and the discharge pipe is equipped with the stirring mechanism. The exterior of the feed box is fixedly connected with a connecting frame, and a first motor is fixedly installed on one side of the connecting frame. Through the arrangement of the automatic batching mechanism, the electromagnetic valve is used for controlling feed to flow out of the discharge pipe, in the feed falling process, the mass flow meter can measure the mass of the flowing-out feed in real time, meanwhile, the falling feed falls onto the electronic scale, the electronic scale can weigh the falling feed, and the feed can be fed into the feed bin. And the electronic scale is used for accurately weighing the amount of the feed falling on the electronic scale, and when the preset batching mass is reached, the electromagnetic valve is closed to stop falling of the feed, so that accurate batching treatment of the feed can be ensured, and the batching efficiency of the feed is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of feed batching, in particular to a precise batching device for compound vitamin premixed feed. Background Technique

[0002] In the breeding industry, in order to ensure the rapid and healthy growth of livestock and poultry and ensure that their meat quality meets the safety and edible standards of people, there are quite strict requirements for the formula containing various nutritional components and trace elements added to the feed; and the precision of the proportion of each nutritional component and trace element in the formula in terms of gram weight is an important indicator to measure the quality of the formula.

[0003] In order to ensure the healthy growth of livestock and poultry, generally, feeds containing multiple compound vitamins are mixed together to feed livestock and poultry. However, most of the current precise batching devices for compound vitamin premixed feed usually require manual weighing of different materials, and then manually adding different materials to the mixing barrel one by one. This not only reduces the premixing efficiency of different materials, but also may cause inaccurate addition of materials when the staff is tired of adding materials, and the practicability is not good; therefore, in order to solve the above problems, a precise batching device for compound vitamin premixed feed is hereby proposed. Content of the Utility Model

[0004] The utility model mainly solves the technical problems existing in the above-mentioned prior art, and provides a precise batching device for compound vitamin premixed feed.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A precise batching device for compound vitamin premixed feed, including an automatic batching mechanism, a stirring mechanism and a convenient moving mechanism. The automatic batching mechanism includes a feed box. A discharge pipe is fixedly connected to the lower side of the feed box. A solenoid valve and a mass flowmeter are installed inside the discharge pipe. A connecting frame is fixedly connected to the outside of the feed box. A first motor is fixedly installed on one side of the connecting frame. The output end of the first motor is fixedly connected to an electronic scale. The electronic scale is arranged on the lower side of the discharge pipe. The mass flowmeter is installed at a position slightly higher than the solenoid valve. Through the setting of the connecting frame, the automatic batching mechanism is connected to the stirring mechanism.

[0006] Preferably, a partition frame is fixedly connected to the inside of the feed box. A surrounding frame is fixedly connected to the upper side of the electronic scale. The partition frame is arranged in a cross shape, so that the space inside the feed box is divided into four parts, so as to perform ratio processing on four different feeds.

[0007] Preferably, a fixed pipe is fixedly connected to the inner side of the feed box. A pressure sensor is fixedly installed at one end of the fixed pipe, and an alarm is fixedly connected to the other end of the fixed pipe. The pressure sensor is electrically connected to the alarm. When there is no weight on the pressure sensor, the alarm will be triggered to remind the staff to replenish the feed in time.

[0008] Preferably, the stirring mechanism includes a stirring box which is fixedly connected inside the connecting frame. A second motor is fixedly installed on the lower side of the stirring box. The output end of the second motor is fixedly connected to a rotating shaft, and stirring rods are fixedly connected to the surface of the rotating shaft. The rotating shaft and the stirring rods are both arranged inside the stirring box, and there are several stirring rods.

[0009] Preferably, a discharge slot is formed through the surface of the stirring box, and a closing plate is fixedly connected to the inside of the discharge slot by screws. The inner space of the stirring box is circular, so the inner side of the closing plate is also designed to be arc-shaped to match the shape of the inner space of the stirring box.

[0010] Preferably, the convenient moving mechanism includes a mounting block which is fixedly connected to the outside of the stirring box. A hidden slot is formed inside the mounting block, and an electric push rod is fixedly installed inside the hidden slot. A universal wheel is rotatably connected to the lower side of the electric push rod. A handle is fixedly connected to one side of the connecting frame. There are four convenient moving mechanisms, which are respectively arranged at both sides of the stirring box.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. Through the setting of the automatic batching mechanism of the present utility model, the solenoid valve is used to control the outflow of the feed from the discharge pipe. During the falling process of the feed, the mass flowmeter will measure the mass of the outflowing feed in real time. At the same time, the falling feed drops onto the electronic scale, and the electronic scale will weigh the falling feed. The electronic scale is used to accurately weigh the amount of feed falling onto it. When the preset batching quality is reached, the solenoid valve closes and the feed falling stops, so as to ensure the accurate batching treatment of the feed and improve the batching efficiency of the feed. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0014] Figure 1 is a schematic structural diagram of the overall front view of the present utility model;

[0015] Figure 2 is a schematic structural diagram of the front sectional view of the present utility model;

[0016] Figure 3 This is a schematic structural diagram of the overall top view of the utility model;

[0017] Figure 4 This is a schematic structural diagram of the side view section of the utility model.

[0018] In the figure: 1, feed box; 2, discharge pipe; 3, solenoid valve; 4, mass flow meter; 5, connecting frame; 6, first motor; 7, electronic scale; 8, partition frame; 9, enclosure; 10, fixed pipe; 11, pressure sensor; 12, alarm; 13, mixing tank; 14, second motor; 15, rotating shaft; 16, mixing rod; 17, discharge chute; 18, closing plate; 19, mounting block; 20, hidden groove; 21, electric push rod; 22, universal wheel; 23, handle. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1-4 , a precise batching device for compound vitamin premixed feed, including an automatic batching mechanism, a mixing mechanism and a convenient moving mechanism. The automatic batching mechanism includes a feed box 1. A discharge pipe 2 is fixedly connected to the lower side of the feed box 1. A solenoid valve 3 and a mass flow meter 4 are installed inside the discharge pipe 2. A connecting frame 5 is fixedly connected to the outside of the feed box 1. A first motor 6 is fixedly installed on one side of the connecting frame 5. The output end of the first motor 6 is fixedly connected to an electronic scale 7. The electronic scale 7 is arranged on the lower side of the discharge pipe 2. A partition frame 8 is fixedly connected inside the feed box 1. An enclosure 9 is fixedly connected to the upper side of the electronic scale 7. The feed is stored in the feed box 1. When batching is required, the solenoid valve 3 is opened, and the feed falls from the feed box 1 through the discharge pipe 2. The feed is placed into the feed box 1, and the outflow of the feed from the discharge pipe 2 is controlled by the solenoid valve 3. During the falling process of the feed, the mass flow meter 4 will measure the mass of the outflowing feed in real time. At the same time, the falling feed drops onto the electronic scale 7, and the electronic scale 7 will weigh the falling feed. The electronic scale 7 is used to accurately weigh the amount of feed falling onto it. When the preset batching mass is reached, the solenoid valve 3 is closed to stop the falling of the feed, thereby ensuring the precise batching process of the feed and improving the batching efficiency of the feed.

[0021] In one aspect of this embodiment, the pressure sensor 11 at one end of the fixed pipe 10 in the feed box 1 is used to detect the pressure of the feed in the feed box 1 on the bottom of the box. When no pressure is detected on the pressure sensor 11, it indicates that the feed has decreased to the bottom. The pressure sensor 11 transmits a signal to the alarm 12, and the alarm 12 gives an alarm to indicate insufficient feed. The fixed pipe 10 is hollow, which facilitates the electrical connection between the pressure sensor 11 and the alarm 12.

[0022] In one aspect of this embodiment, after the feed is prepared, it enters the mixing box 13. The second motor 14 is started to drive the rotating shaft 15 to rotate. The mixing rods 16 on the rotating shaft 15 mix various ingredients entering the mixing box 13. After mixing is completed, the sealing plate 18 is removed by unscrewing the screws, so that the discharge chute 17 is exposed, enabling the staff to discharge the mixed feed from the discharge chute 17.

[0023] In one aspect of this embodiment, in terms of movement, when the entire device needs to be moved, the electric push rod 21 in the hidden groove 20 of the mounting block 19 extends, pushing out the universal wheels 22 to contact the ground and support the device. At this time, the device can be conveniently moved through the universal wheels 22, and it is convenient to push the device with the assistance of the handle 23; when movement is not required, the electric push rod 21 contracts and the universal wheels 22 are retracted into the hidden groove 20.

[0024] Working principle of the present utility model: When the precise batching device for compound vitamin premix feed is in use, the feed is stored in the feed box 1. When batching is required, the solenoid valve 3 is opened, and the feed falls from the feed box 1 through the discharge pipe 2. The feed is placed in the feed box 1, and the outflow of the feed from the discharge pipe 2 is controlled by the solenoid valve 3. During the falling process of the feed, the mass flowmeter 4 measures the mass of the outflowing feed in real time. At the same time, the falling feed drops onto the electronic scale 7, and the electronic scale 7 weighs the falling feed. The electronic scale 7 is used to accurately weigh the amount of feed falling onto it. When the preset batching mass is reached, the solenoid valve 3 closes and the feed falling stops. The first motor 6 drives the electronic scale 7 to rotate, so that the feed on the electronic scale 7 falls into the mixing box 13. After the feed is prepared, it enters the mixing box 13. The second motor 14 is started to drive the rotating shaft 15 to rotate. The mixing rods 16 on the rotating shaft 15 mix various ingredients entering the mixing box 13. After mixing is completed, the sealing plate 18 is removed by unscrewing the screws, so that the discharge chute 17 is exposed, enabling the staff to discharge the mixed feed from the discharge chute 17. In this solution, all electrical equipment is powered by a PLC.

[0025] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A precise batching device for compound vitamin premixed feed, comprising an automatic batching mechanism, a stirring mechanism and a convenient moving mechanism, characterized in that: The automatic batching mechanism includes a feed box (1), a discharge pipe (2) is fixedly connected to the lower side of the feed box (1), a solenoid valve (3) and a mass flow meter (4) are installed inside the discharge pipe (2), a connecting frame (5) is fixedly connected to the outside of the feed box (1), a first motor (6) is fixedly installed on one side of the connecting frame (5), an electronic scale (7) is fixedly connected to the output end of the first motor (6), and the electronic scale (7) is arranged below the discharge pipe (2).

2. The precise batching device for a compound vitamin premix feed according to claim 1, characterized in that: A partition frame (8) is fixedly connected inside the feed box (1), and a surrounding frame (9) is fixedly connected above the electronic scale (7).

3. The precise batching device for a compound vitamin premix feed according to claim 1, characterized in that: A fixed pipe (10) is fixedly connected to the inner side of the feed box (1), a pressure sensor (11) is fixedly installed at one end of the fixed pipe (10), an alarm (12) is fixedly connected to the other end of the fixed pipe (10), and the pressure sensor (11) is electrically connected to the alarm (12).

4. The precise batching device for a compound vitamin premixed feed according to claim 1, characterized in that: The stirring mechanism includes a stirring box (13), the stirring box (13) is fixedly connected inside the connecting frame (5), a second motor (14) is fixedly installed on the lower side of the stirring box (13), a rotating shaft (15) is fixedly connected to the output end of the second motor (14), and stirring rods (16) are fixedly connected to the surface of the rotating shaft (15).

5. The precise batching device for a compound vitamin premixed feed according to claim 4, characterized in that: A discharge slot (17) is formed through the surface of the stirring box (13), and a closing plate (18) is fixedly connected inside the discharge slot (17) by screws.

6. The precise batching device for a compound vitamin premix feed according to claim 4, characterized in that: The mobile mechanism includes a mounting block (19), the mounting block (19) is fixedly connected to the outside of the stirring box (13), a hidden slot (20) is formed inside the mounting block (19), an electric push rod (21) is fixedly installed inside the hidden slot (20), a universal wheel (22) is rotatably connected to the lower side of the electric push rod (21), and a handle (23) is fixedly connected to one side of the connecting frame (5).