Accurate control adding device for preparing compound fertilizer additive by high tower

Through the vibration and blowing mechanism combined with the scraping mechanism, the problem of additive residue in compound fertilizer is solved, the additives are precisely controlled, and the quality and purity of compound fertilizers are improved.

CN223170840UActive Publication Date: 2025-08-01ZHENGZHOU DIYI FERTILIZER ECOLOGICAL PROTECTION ENG CO
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Patent Information

Application Number
CN202422450485.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-01
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

During the preparation of compound fertilizer at high towers, the residue of additives leads to inaccurate additive dosage, affecting the quality and proportional accuracy of compound fertilizer.

Method used

The vibration mechanism and the air blowing mechanism are used to cooperate with the scraping mechanism, and the additives in the pre-added tank are completely discharged through vibration and air blowing. The scraping mechanism is combined with the scraping mechanism to remove the inner wall residue to ensure the precise control of the additives.

Benefits of technology

It improves the accuracy of additives, reduces the residual amount, ensures the purity and effectiveness of compound fertilizers, and avoids adverse effects caused by residues.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223170840U_ABST
    Figure CN223170840U_ABST
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Abstract

The utility model discloses a high tower prepared compound fertilizer additive accurate control adding device, and particularly relates to the technical field of compound fertilizer production, the high tower prepared compound fertilizer additive accurate control adding device comprises a pre-adding tank, the bottom of the pre-adding tank is communicated with a discharge pipe, the top of the pre-adding tank is communicated with a feed pipe, the outer side of the pre-adding tank is provided with a vibration mechanism, and the pre-adding tank is internally provided with a scraping mechanism; the vibration mechanism comprises a supporting plate. Through the arrangement of the vibration mechanism and the air blowing mechanism, residual additives in the pre-adding tank fall down from the discharge pipe under the vibration effect through the vibration mechanism, the residual quantity of the additives in the tank is reduced, it is ensured that the adding quantity every time is more accurate, and therefore the adding precision of the additives is improved; and the blowing mechanism further blows out the additive possibly remaining in the pre-adding tank, so that the additive in the tank can be completely discharged as far as possible, the problem of inaccurate adding amount caused by residues is avoided, and the proportional precision of the additive in the compound fertilizer is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of compound fertilizer production, and more specifically, to an accurate control and addition device for additives in the preparation of compound fertilizers in high towers. Background Art

[0002] The preparation of compound fertilizers in high towers is to mix basic fertilizers such as urea, ammonium phosphate, and potassium fertilizers in a high-temperature molten state and make granular compound fertilizers through the high-tower granulation process. During the process of preparing compound fertilizers in high towers, the accurate addition of additives plays a crucial role in the quality of compound fertilizers.

[0003] After retrieval, the Chinese patent with the publication number CN220004213U discloses an additive feeding and adding device. For a general feed mixing device, it cannot crush the caked additives, resulting in the feed not being fully integrated with the additives. If animals accidentally ingest the caked additives, it will affect the health of the animals. With the setting of the over-crushing mechanism, when the grinding roller makes a circular motion inside the grinding cylinder, the grinding roller rotates on its own. The grinding roller cooperates with the grinding cylinder to roll and crush the caked additives. The crushed additives will fall into the separation cylinder through the filter holes of the grinding cylinder. The uncrushed additives cannot pass through the filter holes of the grinding cylinder, and the grinding roller will continue to roll and crush them until the additives are crushed and filtered out from the grinding cylinder, so as to realize the crushing of caked additives, avoid the situation that a general feed mixing device cannot crush caked additives, resulting in the feed not being fully integrated with the additives, and animals accidentally ingesting caked additives will affect the health of the animals.

[0004] During the production process of compound fertilizers, after the additive addition process is completed, there is often a certain amount of additive residue in the pre-addition tank, which will cause a deviation between the actual addition amount of the additive to the compound fertilizer and the preset value, affecting the proportion accuracy of the additive in the compound fertilizer. Content of the Utility Model

[0005] In order to overcome the problems and defects in the prior art, the utility model provides an accurate control and addition device for additives in the preparation of compound fertilizers in high towers to solve the problems raised in the above background art.

[0006] To achieve the above object, the utility model provides the following technical solution: an accurate control and addition device for additives in the preparation of compound fertilizers in high towers, including a pre-addition tank, a discharge pipe is connected to the bottom of the pre-addition tank, a feed pipe is connected to the top of the pre-addition tank, a vibration mechanism is arranged outside the pre-addition tank, and a scraping mechanism is arranged inside the pre-addition tank;

[0007] The vibration mechanism includes a support plate, the support plate is arranged outside the pre-addition tank, one side of the support plate is fixedly connected with a fixed plate, the bottom of the fixed plate is fixedly connected with a fixed sleeve, the top of the inner wall of the fixed sleeve is fixedly installed with a spring, the bottom of the spring is fixedly connected with a moving rod, the bottom of the moving rod is fixedly connected with a connecting plate, the top of the pre-addition tank is fixedly installed with a vibration motor, and a blowing mechanism is arranged on the top of the support plate;

[0008] The blowing mechanism includes a support cross plate, the support cross plate is fixed on the top of the support plate, one end of the support cross plate is fixedly connected with a top plate, the top of the top plate is fixedly installed with a blower, the bottom of the blower is fixedly connected with a telescopic hose, the bottom of the telescopic hose is fixedly connected with a lifting exhaust pipe, the bottom of the top plate is fixedly installed with an electric push rod, and the bottom of the electric push rod is fixedly connected with a lifting plate.

[0009] Preferably, the moving rod is slidably connected with the fixed sleeve, and one end of the connecting plate is fixedly connected with the pre-addition tank.

[0010] Preferably, the bottom of the support plate is fixedly connected with a bottom plate, and the lifting plate is fixedly connected with the lifting exhaust pipe.

[0011] Preferably, a through hole is formed on the bottom surface of the top plate, and the telescopic hose is arranged inside the through hole.

[0012] Preferably, the scraping mechanism includes a rotating shaft, the rotating shaft is installed inside the pre-addition tank, a motor is fixedly installed on the top of the rotating shaft, and the motor is fixedly installed on the top of the pre-addition tank.

[0013] Preferably, the rotating shaft is rotatably connected with the pre-addition tank, and the top of the rotating shaft penetrates through the pre-addition tank and extends to the top of the pre-addition tank.

[0014] Preferably, one side of the rotating shaft is fixedly connected with a connecting rod, one end of the connecting rod is fixedly connected with a rotating scraper, and a valve is fixedly installed at the bottom of the discharge pipe.

[0015] The technical effects and advantages of the present utility model:

[0016] By arranging the vibration mechanism and the blowing mechanism, the residual additives inside the pre-addition tank fall from the discharge pipe under the action of vibration through the vibration mechanism, reducing the residual amount of additives in the tank, ensuring that the amount added each time is more accurate, thereby improving the addition accuracy of the additives. The blowing mechanism further blows out the possible residual additives inside the pre-addition tank, enabling the additives inside the tank to be discharged as completely as possible, avoiding the problem of inaccurate addition amount caused by residue, and greatly improving the proportion accuracy of the additives in the compound fertilizer;

[0017] By setting up a scraping mechanism, the additives remaining on the inner wall of the pre-addition tank can be completely scraped off, ensuring the cleanliness of the tank after each addition operation, creating good conditions for the next precise addition, further improving the addition accuracy, and reducing the remaining additives can prevent the possible adverse effects caused by the remaining additives in the subsequent production process, solving problems such as uneven chemical reactions and impurity mixing, thus ensuring the purity and effectiveness of the compound fertilizer. Brief Description of the Drawings

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0019] Figure 2 It is a schematic diagram of the structure at the connection between the top plate and the bottom plate of the present invention.

[0020] Figure 3 For the present invention Figure 2 Schematic diagram of the upward view structure.

[0021] Figure 4 It is a schematic diagram of the external structure of the pre-addition tank of the present invention.

[0022] Figure 5 It is a schematic diagram of the front sectional structure of the present invention.

[0023] The reference numerals in the drawings are: 1, pre-addition tank; 2, discharge pipe; 3, feed pipe; 4, support plate; 5, fixing plate; 6, fixed sleeve; 7, spring; 8, moving rod; 9, connecting plate; 10, vibration motor; 11, supporting cross plate; 12, top plate; 13, fan; 14, through hole; 15, telescopic hose; 16, lifting exhaust pipe; 17, electric push rod; 18, lifting plate; 19, bottom plate; 20, motor; 21, connecting rod; 22, rotating shaft; 23, rotating scraper; 24, valve. Detailed Description of the Preferred Embodiment

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] As shown in the attached Figures 1 - 5 The high-tower compound fertilizer additive precise control addition device shown in the figure includes a pre-addition tank 1, a discharge pipe 2 is connected to the bottom of the pre-addition tank 1, a feed pipe 3 is connected to the top of the pre-addition tank 1, a vibration mechanism is arranged outside the pre-addition tank 1, and a scraping mechanism is arranged inside the pre-addition tank 1;

[0026] The vibration mechanism includes a support plate 4 which is arranged outside the pre-addition tank 1. One side of the support plate 4 is fixedly connected with a fixing plate 5. The bottom of the fixing plate 5 is fixedly connected with a fixed sleeve 6. At the top inner wall of the fixed sleeve 6, a spring 7 is fixedly installed. The bottom of the spring 7 is fixedly connected with a moving rod 8. The bottom of the moving rod 8 is fixedly connected with a connecting plate 9. A vibration motor 10 is fixedly installed at the top of the pre-addition tank 1. A blowing mechanism is arranged at the top of the support plate 4.

[0027] The blowing mechanism includes a support cross plate 11 which is fixed at the top of the support plate 4. One end of the support cross plate 11 is fixedly connected with a top plate 12. At the top of the top plate 12, a blower 13 is fixedly installed. The bottom of the blower 13 is fixedly connected with a telescopic hose 15. The bottom of the telescopic hose 15 is fixedly connected with a lifting exhaust pipe 16. An electric push rod 17 is fixedly installed at the bottom of the top plate 12. The bottom of the electric push rod 17 is fixedly connected with a lifting plate 18.

[0028] As shown in Figure 1 、 2 、3, and 5, the moving rod 8 is slidably connected with the fixed sleeve 6. One end of the connecting plate 9 is fixedly connected with the pre-addition tank 1, which is convenient for the connecting plate 9 and the pre-addition tank 1 to shake up and down.

[0029] As shown in Figure 1 、 2 、3, and 5, the bottom of the support plate 4 is fixedly connected with a bottom plate 19. The lifting plate 18 is fixedly connected with the lifting exhaust pipe 16, which improves the stability of the device.

[0030] As shown in Figure 3 、 5 、 as shown in 24, a through hole 14 is formed on the bottom surface of the top plate 12. The telescopic hose 15 is arranged inside the through hole 14, which is convenient for the telescopic hose 15 to expand and contract inside the through hole 14 and is convenient for use.

[0031] As shown in Figure 5 、 as shown in 29, the scraping mechanism includes a rotating shaft 22 which is installed inside the pre-addition tank 1. At the top of the rotating shaft 22, a motor 20 is fixedly installed. The motor 20 is fixedly installed at the top of the pre-addition tank 1. The rotating shaft 22 is rotatably connected with the pre-addition tank 1. The top of the rotating shaft 22 penetrates through the pre-addition tank 1 and extends to the top of the pre-addition tank 1. One side of the rotating shaft 22 is fixedly connected with a connecting rod 21. One end of the connecting rod 21 is fixedly connected with a rotating scraper 23. A valve 24 is fixedly installed at the bottom of the discharge pipe 2, which is convenient for scraping the residual additive and further avoids the residue of the additive.

[0032] Working principle of the utility model: During the use of the precise control additive feeding device for tower-prepared compound fertilizer provided by the utility model, the pre-feeding tank 1 temporarily stores the compound fertilizer additive to be added, and the additive is transported into the technological process of tower-prepared compound fertilizer through the discharge pipe 2. After the additive feeding is completed, the vibration motor 10 is started, and the vibration generated by it is transmitted to the additive inside through the pre-feeding tank 1. The vibration causes the pre-feeding tank 1 to shake, thereby driving the connecting plate 9 to move. The connecting plate 9 is connected to the fixed sleeve 6 through the moving rod 8, and the moving rod 8 can slide inside the fixed sleeve 6. The spring 7 continuously expands and contracts during the vibration, absorbing and releasing energy to ensure the smoothness of the vibration. Through the vibration, the residual additive inside the pre-feeding tank 1 is affected by the vibration and falls from the discharge pipe 2, reducing the residual amount of the additive in the tank. When it is necessary to further avoid additive residue, the blower 13 is started. The blower 13 is fixed on the top of the top plate 12, and air is transported to the lifting exhaust pipe 16 through the telescopic hose 15. The electric push rod 17 is started to drive the lifting plate 18 to move up and down. The lifting plate 18 is fixedly connected to the lifting exhaust pipe 16, so that the lifting exhaust pipe 16 can move up and down. Under the action of the electric push rod 17, the lifting exhaust pipe 16 moves above the feeding pipe 3. At this time, the air blown out by the blower 13 enters the inside of the pre-feeding tank 1 through the lifting exhaust pipe 16, and the blowing of the air further promotes the residual additive inside the pre-feeding tank 1 to fall, reducing the residue and improving the feeding accuracy of the additive;

[0033] In order to further remove the additive residues on the inner wall of the pre-feeding tank 1, the motor 20 is started. The motor 20 is fixed on the top of the pre-feeding tank 1, and its output shaft is connected to the rotating shaft 22. The motor 20 drives the rotating shaft 22 to rotate. The rotating shaft 22 is rotatably connected to the pre-feeding tank 1 and penetrates through the top of the pre-feeding tank 1 and extends to the top. On one side of the rotating shaft 22, a connecting rod 21 is fixedly connected. One end of the connecting rod 21 is fixedly connected with a rotating scraper 23. When the rotating shaft 22 rotates, the connecting rod 21 and the rotating scraper 23 also rotate accordingly. During the rotation of the rotating scraper 23, it contacts the inner wall of the pre-feeding tank 1 and scrapes off the residual additive on the inner wall. The scraped-off additive falls from the discharge pipe 2 under the action of gravity, further reducing the residual amount of the additive and improving the feeding accuracy.

[0034] Finally: The above embodiments are only illustrative of the principles and effects of the utility model, and are not used to limit the utility model. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the utility model. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the utility model should still be covered by the claims of the utility model.

Claims

1. The precise control adding device for compound fertilizer additives in high tower preparation, comprising a pre-adding tank (1), characterized in that: The bottom of the pre-adding tank (1) is connected with a discharge pipe (2), the top of the pre-adding tank (1) is connected with a feed pipe (3), a vibration mechanism is arranged outside the pre-adding tank (1), and a scraping mechanism is arranged inside the pre-adding tank (1); The vibration mechanism includes a support plate (4), the support plate (4) is arranged outside the pre-adding tank (1), one side of the support plate (4) is fixedly connected with a fixing plate (5), the bottom of the fixing plate (5) is fixedly connected with a fixed sleeve (6), a spring (7) is fixedly installed at the top of the inner wall of the fixed sleeve (6), the bottom of the spring (7) is fixedly connected with a moving rod (8), the bottom of the moving rod (8) is fixedly connected with a connecting plate (9), a vibration motor (10) is fixedly installed at the top of the pre-adding tank (1), and a blowing mechanism is arranged at the top of the support plate (4); The blowing mechanism includes a support cross plate (11), the support cross plate (11) is fixed at the top of the support plate (4), one end of the support cross plate (11) is fixedly connected with a top plate (12), a fan (13) is fixedly installed at the top of the top plate (12), the bottom of the fan (13) is fixedly connected with a telescopic hose (15), the bottom of the telescopic hose (15) is fixedly connected with a lifting exhaust pipe (16), an electric push rod (17) is fixedly installed at the bottom of the top plate (12), and the bottom of the electric push rod (17) is fixedly connected with a lifting plate (18).

2. The precise control addition device for compound fertilizer additives in the preparation of high towers according to claim 1, characterized in that: The moving rod (8) is slidably connected with the fixed sleeve (6), and one end of the connecting plate (9) is fixedly connected with the pre-adding tank (1).

3. The precise control addition device for preparing compound fertilizer additives of a high tower according to claim 1, characterized in that: The bottom of the support plate (4) is fixedly connected with a bottom plate (19), and the lifting plate (18) is fixedly connected with the lifting exhaust pipe (16).

4. The precise control addition device for preparing compound fertilizer additives of a high tower according to claim 1, characterized in that: A through hole (14) is formed in the bottom surface of the top plate (12), and the telescopic hose (15) is arranged inside the through hole (14).

5. The precise control addition device for preparing compound fertilizer additives of a high tower according to claim 1, characterized in that: The scraping mechanism includes a rotating shaft (22), the rotating shaft (22) is installed inside the pre-adding tank (1), a motor (20) is fixedly installed at the top of the rotating shaft (22), and the motor (20) is fixedly installed at the top of the pre-adding tank (1).

6. The precise addition control device for compound fertilizer additives in the preparation of high towers according to claim 5, characterized in that: The rotating shaft (22) is rotatably connected with the pre-adding tank (1), and the top of the rotating shaft (22) penetrates through the pre-adding tank (1) and extends to the top of the pre-adding tank (1).

7. The precise addition control device for compound fertilizer additives in the preparation of high towers according to claim 5, characterized in that: One side of the rotating shaft (22) is fixedly connected with a connecting rod (21), one end of the connecting rod (21) is fixedly connected with a rotating scraper (23), and a valve (24) is fixedly installed at the bottom of the discharge pipe (2).

Citation Information

Patent Citations

  • Additive feeding and adding device

    CN220004213U