Roll-to-roll laser etching device

By introducing sliding components and servo cylinders into the roll-to-roll laser engraving device, the difficulty of disassemblying the unwinding roller and the winding roller are solved and the tension adjustment problems are achieved, efficient replacement and stable processing of the device are achieved, and the laser engraving effect is improved.

CN223172149UActive Publication Date: 2025-08-01JIANGSU XINHONGTAO NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421874595.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-08-01
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing roll-to-roll laser engraving device is time-consuming and labor-intensive when replacing the unwinding roller and the winding roller, and cannot adjust the tension in time, which affects the stability and flatness of the material, resulting in a decrease in the laser engraving effect.

Method used

A roll-to-roll laser engraving device is designed to drive the servo motor and rotation shaft to move through the sliding assembly, which facilitates the disassembly and installation of the rolling roller, and adjusts the position of the compression roller through the servo cylinder to adjust the tension, adapting to the thickness and material of different roll materials.

Benefits of technology

It realizes convenient replacement of unwinding rollers and rewinding rollers, improves working efficiency, and improves the stability and flatness of laser processing through tension adjustment, and improves the laser engraving effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the roll-to-roll laser carving device is characterized in that the roll-to-roll laser carving device comprises a fixed base, two sets of first supporting frames are symmetrically welded to one side of the upper surface of the fixed base, and the upper surfaces of the two sets of first supporting frames are each provided with a first rotating groove used for rotation of an unwinding roller; a second supporting frame and a third supporting frame are welded to the other side of the upper surface of the fixed base, a second rotating groove and a third rotating groove which are used for rotation of the winding roller are formed in the upper surface of the second supporting frame and the upper surface of the third supporting frame respectively, and the upper ends of the first rotating groove, the second rotating groove and the third rotating groove are open. By means of the sliding assembly, the servo motor and the rotating shaft can be driven to move, the rotating shaft and the inserting block can be inserted into the inserting groove of the wind-up roller, and therefore the servo motor can conveniently drive the wind-up roller to rotate, the rotating shaft and the inserting block can be moved out of the inserting groove of the wind-up roller, and the wind-up roller can be conveniently detached and replaced.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser processing, and particularly relates to a roll-to-roll laser engraving device. Background Art

[0002] In industries such as packaging, printing, and electronic labels, there are increasingly high requirements for the accuracy and efficiency of pattern engraving and marking of continuous coils. Laser engraving devices can improve the engraving efficiency, make the surface of the engraved part smooth and round, quickly reduce the temperature of non-metallic materials to be engraved, reduce the deformation and internal stress of the engraved object, and can be widely used in the field of fine engraving of various non-metallic materials.

[0003] Existing roll-to-roll laser engraving devices still have some disadvantages. For example, first, when performing roll-to-roll laser engraving, since the unwinding roller and the winding roller are not convenient for disassembly and replacement, it takes a lot of time and effort to replace them, thus affecting the working efficiency of roll-to-roll laser engraving; second, when the laser engraving material is being transported, due to the different thicknesses and materials of the coils of the laser engraving material, different tension forces are required during transportation. If the tension cannot be adjusted in time, the stability and flatness of the material during the laser processing will decrease, thus affecting the laser engraving effect. For this reason, a roll-to-roll laser engraving device is designed. Summary of the Utility Model

[0004] Aiming at the problems mentioned in the background art, the purpose of the utility model is to provide a roll-to-roll laser engraving device to solve the problems mentioned in the background art.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions:

[0006] A roll-to-roll laser engraving device includes a fixed base. On one side of the upper surface of the fixed base, two groups of first support frames are symmetrically welded. On the upper surfaces of the two groups of first support frames, first rotation grooves for the unwinding roller to rotate are opened. On the other side of the upper surface of the fixed base, a second support frame and a third support frame are respectively welded. On the upper surfaces of the second support frame and the third support frame, second rotation grooves and third rotation grooves for the winding roller to rotate are respectively opened. The first rotation groove, the second rotation groove, and the third rotation groove are all open at the upper end;

[0007] On the outer surface of the third support frame, a fixed plate is welded. On the upper surface of the fixed plate, a sliding component is fixedly arranged. One end of the sliding component is connected to a mounting plate. Inside the mounting plate, a servo motor is fixedly installed. The output end of the servo motor is drivingly connected to a rotating shaft. The other end of the rotating shaft is welded with an insertion block. At the end of the shaft of the winding roller, a slot for the rotating shaft and the insertion block to be inserted into is opened;

[0008] A workbench is fixedly arranged at the middle position of the upper surface of the fixed base. A laser engraving head is arranged on the upper surface of the workbench. Side plates are welded on the upper surface of the fixed base outside the workbench. A cross bar is welded at the top of the side plates. A first servo cylinder is fixedly installed on the upper surface of the cross bar. The output end of the first servo cylinder is fixedly connected with a positioning frame. A pressing roller is rotatably connected inside the positioning frame.

[0009] By adopting the above technical solution, through the arranged sliding assembly, the servo motor and the rotating shaft can be driven to move, the rotating shaft and the insertion block can be inserted into the slot of the winding roller, so as to facilitate the servo motor to drive the winding roller to rotate, and the rotating shaft and the insertion block can be removed from the slot of the winding roller, so as to facilitate the disassembly of the winding roller and be convenient for replacement; the pressing roller is pushed downward by the first servo cylinder, and the pressing roller presses downward on the surface of the coil material, so as to adjust the tension of the coil material, and it is convenient to adjust the appropriate tension size according to the thickness and material of different coil materials, so as to increase the stability and flatness in the laser processing process and be beneficial to improving the engraving effect.

[0010] Preferably, the first support frame and the second support frame have the same structure, and balls are rollingly arranged on the inner surfaces of the first rotating groove, the second rotating groove and the third rotating groove.

[0011] By adopting the above technical solution, it is convenient for the shafts of the unwinding roller and the winding roller to rotate and reduces the friction force.

[0012] Preferably, the sliding assembly includes a slide rail, a slider and a second servo cylinder. The slide rail is fixedly arranged on the upper surface of the fixed plate. The bottom of the slider is slidably arranged on the slide rail. The top of the slider is welded on the lower surface of the mounting plate. The bottom of the second servo cylinder is fixedly installed on the outer surface of the third support frame, and the output end of the second servo cylinder is fixedly connected with the outer surface of the slider.

[0013] By adopting the above technical solution, the slider is pushed to slide on the slide rail by the second servo cylinder. The slider drives the mounting plate to move. The mounting plate drives the servo motor to move. The servo motor drives the rotating shaft to move, so that the rotating shaft can be inserted into the shaft end of the winding roller, so as to facilitate driving the winding roller to rotate. At the same time, the rotating shaft can also be removed from the shaft end of the winding roller, which is convenient for the disassembly of the winding roller.

[0014] Preferably, a limiting block is arranged at one end of the slide rail far away from the third support frame, and the bottom of the limiting block is welded on the upper surface of the fixed plate.

[0015] By adopting the above technical solution, it is convenient to limit the sliding range of the slider and prevent the slider from sliding out of the slide rail.

[0016] Preferably, a support rod is welded to the lower surface of the fixed plate, and the other end of the support rod is welded to the outer surface of the third support frame.

[0017] By adopting the above technical solution, the bearing capacity of the fixed plate is increased, and the safety is enhanced.

[0018] Preferably, two sets of the side plates, cross bars, first servo cylinders, positioning frames and pressing rollers are correspondingly arranged on both sides of the workbench.

[0019] By adopting the above technical solution, it is convenient to adjust the tension of the laser engraving material from both sides of the workbench.

[0020] Preferably, a plurality of groups of rollers are rotatably arranged horizontally on the upper surface of the workbench.

[0021] By adopting the above technical solution, it is convenient to transport the laser engraving material.

[0022] In summary, the present utility model mainly has the following beneficial effects:

[0023] First, through the sliding assembly provided in the present utility model, the servo motor and the rotating shaft can be driven to move, the rotating shaft and the insertion block can be inserted into the slot of the winding roller, so as to facilitate the servo motor to drive the winding roller to rotate, and the rotating shaft and the insertion block can be removed from the slot of the winding roller, so as to facilitate the disassembly of the winding roller and facilitate replacement;

[0024] Second, in the present utility model, the first servo cylinder pushes the pressing roller to move downward, and the pressing roller presses downward on the surface of the coil, so as to adjust the tension of the coil, facilitate adjusting the appropriate tension according to the thickness and material of different coils, and thus increase the stability and flatness during the laser processing process, which is beneficial to improving the laser engraving effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic structural diagram of the present utility model;

[0026] Figure 2 is the present utility model Figure 1 a left-view structural sectional view of the first support frame part;

[0027] Figure 3 is the present utility model Figure 1 a right-view structural sectional view of the second support frame part;

[0028] Figure 4 is the present utility model Figure 3 an enlarged view of part A;

[0029] Figure 5 is a schematic structural diagram of the end part of the winding roller shaft in the present utility model;

[0030] Figure 6 It is a schematic structural diagram of the end part of the rotating shaft in the present utility model.

[0031] Reference numerals: 1, fixed base; 2, first support frame; 3, unwinding roller; 4, first rotating groove; 5, second support frame; 6, third support frame; 7, winding roller; 8, second rotating groove; 9, third rotating groove; 10, fixing plate; 11, sliding assembly; 111, slide rail; 112, slider; 113, second servo cylinder; 114, limiting block; 12, mounting plate; 13, servo motor; 14, rotating shaft; 15, inserting block; 16, inserting slot; 17, workbench; 18, laser engraving head; 19, side plate; 20, cross bar; 21, first servo cylinder; 22, positioning frame; 23, pressing roller; 24, ball; 25, support rod; 26, roller. Specific embodiments

[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0033] Embodiment 1

[0034] Reference Figures 1-6 , the roll-to-roll laser engraving device includes a fixed base 1. On one side of the upper surface of the fixed base 1, two groups of first support frames 2 are symmetrically welded. On the upper surfaces of the two groups of first support frames 2, first rotating grooves 4 for the rotation of the unwinding roller 3 are provided. On the other side of the upper surface of the fixed base 1, a second support frame 5 and a third support frame 6 are respectively welded. On the upper surfaces of the second support frame 5 and the third support frame 6, second rotating grooves 8 and third rotating grooves 9 for the rotation of the winding roller 7 are respectively provided. The first rotating groove 4, the second rotating groove 8, and the third rotating groove 9 are all open at the upper end;

[0035] On the outer surface of the third support frame 6, a fixing plate 10 is welded. On the upper surface of the fixing plate 10, a sliding assembly 11 is fixedly arranged. One end of the sliding assembly 11 is connected to a mounting plate 12. Inside the mounting plate 12, a servo motor 13 is fixedly installed. The output end of the servo motor 13 is drivingly connected to a rotating shaft 14. At the other end of the rotating shaft 14, an inserting block 15 is welded. At the axial end of the winding roller 7, an inserting slot 16 for inserting the rotating shaft 14 and the inserting block 15 is provided;

[0036] At the middle position of the upper surface of the fixed base 1, a workbench 17 is fixedly arranged. On the upper surface of the workbench 17, a laser engraving head 18 is arranged. On the outer side of the workbench 17 and on the upper surface of the fixed base 1, a side plate 19 is welded. At the top of the side plate 19, a cross bar 20 is welded. On the upper surface of the cross bar 20, a first servo cylinder 21 is fixedly installed. The output end of the first servo cylinder 21 is fixedly connected to a positioning frame 22. Inside the positioning frame 22, a pressing roller 23 is rotatably connected.

[0037] Reference Figures 2-3 , in order to facilitate the rotation of the shafts of the unwinding roller 3 and the winding roller 7 and reduce the friction; the structures of the first support frame 2 and the second support frame 5 are the same, and balls 24 are all arranged in a rolling manner on the inner surfaces of the first rotating groove 4, the second rotating groove 8 and the third rotating groove 9.

[0038] Reference Figures 3-4 , the sliding assembly 11 includes a slide rail 111, a slider 112 and a second servo cylinder 113. The slide rail 111 is fixedly arranged on the upper surface of the fixed plate 10. The bottom of the slider 112 is slidably arranged on the slide rail 111. The top of the slider 112 is welded to the lower surface of the mounting plate 12. The bottom of the second servo cylinder 113 is fixedly installed on the outer surface of the third support frame 6, and the output end of the second servo cylinder 113 is fixedly connected to the outer surface of the slider 112; by pushing the slider 112 to slide on the slide rail 111 through the second servo cylinder 113, the slider 112 drives the mounting plate 12 to move, the mounting plate 12 drives the servo motor 13 to move, and the servo motor 13 drives the rotating shaft 14 to move, so that the rotating shaft 14 can be inserted into the shaft end of the winding roller 7, thereby facilitating driving the winding roller 7 to rotate, and at the same time, the rotating shaft 14 can also be removed from the shaft end of the winding roller 7, which is convenient for the disassembly of the winding roller 7.

[0039] Reference Figure 4 , in order to facilitate restricting the sliding range of the slider 112 and prevent the slider 112 from sliding out of the slide rail 111; a limit block 114 is arranged at one end of the slide rail 111 away from the third support frame 6, and the bottom of the limit block 114 is welded to the upper surface of the fixed plate 10.

[0040] Reference Figure 3 , in order to increase the bearing capacity of the fixed plate 10 and increase safety; a support rod 25 is welded to the lower surface of the fixed plate 10, and the other end of the support rod 25 is welded to the outer surface of the third support frame 6.

[0041] Reference Figure 1, for facilitating the adjustment of the tension of the laser-engraved material from both sides of the workbench 17; two sets of the side plates 19, cross bars 20, first servo cylinders 21, positioning frames 22 and pressing rollers 23 are correspondingly arranged on both sides of the workbench 17.

[0042] Reference Figure 1 , for facilitating the transmission of the laser-engraved material; several groups of rollers 26 are horizontally rotatably arranged on the upper surface of the workbench 17.

[0043] Principle of use and advantages:

[0044] During operation, the shaft of the unwinding roller 3 is placed into the first rotating groove 4, and the shaft of the winding roller 7 is placed into the second rotating groove 8. Then, through the provided sliding assembly 11, the second servo cylinder 113 pushes the slider 112 to slide on the slide rail 111. The slider 112 drives the mounting plate 12 to move, the mounting plate 12 drives the servo motor 13 to move, and the servo motor 13 drives the rotating shaft 14 to move, so that the rotating shaft 14 can be inserted into the end of the shaft of the winding roller 7, enabling the rotating shaft 14 to drive the winding roller 7 to rotate. Then, by turning on the servo motor 13 to drive the rotating shaft 14 to rotate, the winding roller 7 performs winding. Additionally, when disassembly is required, the servo cylinder drives the rotating shaft 14 to move, and the rotating shaft 14 is moved out from the end of the shaft of the winding roller 7, facilitating the disassembly of the winding roller 7 from above the second rotating groove 8, thus facilitating the disassembly of the winding roller 7 and facilitating replacement;

[0045] When the coil material is being transmitted, the first servo cylinder 21 pushes the pressing roller 23 to move downward, and the pressing roller 23 presses downward on the surface of the coil material, thereby being able to adjust the tension of the coil material, facilitating the adjustment of an appropriate tension size according to the thickness and material of different coil materials, and thus being able to increase the stability and flatness during the laser processing, which is beneficial to improving the laser-engraving effect.

[0046] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Roll-to-roll laser engraving device, including a fixed base (1), characterized in that: On one side of the upper surface of the fixed base (1), two groups of first support frames (2) are symmetrically welded. On the upper surfaces of the two groups of first support frames (2), first rotation grooves (4) for the rotation of the unwinding roller (3) are provided. On the other side of the upper surface of the fixed base (1), a second support frame (5) and a third support frame (6) are respectively welded. On the upper surfaces of the second support frame (5) and the third support frame (6), a second rotation groove (8) and a third rotation groove (9) for the rotation of the winding roller (7) are respectively provided. The first rotation groove (4), the second rotation groove (8), and the third rotation groove (9) are all open at the upper end; On the outer surface of the third support frame (6), a fixed plate (10) is welded. On the upper surface of the fixed plate (10), a sliding assembly (11) is fixedly arranged. One end of the sliding assembly (11) is connected to a mounting plate (12). Inside the mounting plate (12), a servo motor (13) is fixedly installed. The output end of the servo motor (13) is drivingly connected to a rotating shaft (14). At the other end of the rotating shaft (14), a plug (15) is welded. At the shaft end of the winding roller (7), a slot (16) for the insertion of the rotating shaft (14) and the plug (15) is provided; In the middle position of the upper surface of the fixed base (1), a workbench (17) is fixedly arranged. On the upper surface of the workbench (17), a laser engraving head (18) is provided. Outside the workbench (17), on the upper surface of the fixed base (1), a side plate (19) is welded. At the top of the side plate (19), a cross bar (20) is welded. On the upper surface of the cross bar (20), a first servo cylinder (21) is fixedly installed. The output end of the first servo cylinder (21) is fixedly connected to a positioning frame (22). Inside the positioning frame (22), a pressing roller (23) is rotatably connected.

2. The roll-to-roll laser engraving device according to claim 1, characterized in that: The structures of the first support frame (2) and the second support frame (5) are the same. Inside surfaces of the first rotation groove (4), the second rotation groove (8), and the third rotation groove (9) are all provided with rolling balls (24).

3. The roll-to-roll laser engraving device according to claim 1, characterized in that: The sliding assembly (11) includes a slide rail (111), a slider (112), and a second servo cylinder (113). The slide rail (111) is fixedly arranged on the upper surface of the fixed plate (10). The bottom of the slider (112) is slidably arranged on the slide rail (111). The top of the slider (112) is welded to the lower surface of the mounting plate (12). The bottom of the second servo cylinder (113) is fixedly installed on the outer surface of the third support frame (6), and the output end of the second servo cylinder (113) is fixedly connected to the outer surface of the slider (112).

4. The roll-to-roll laser engraving device according to claim 3, characterized in that: At one end of the slide rail (111) away from the third support frame (6), a limit block (114) is provided. The bottom of the limit block (114) is welded to the upper surface of the fixed plate (10).

5. The roll-to-roll laser engraving device according to claim 1, wherein: On the lower surface of the fixed plate (10), a support rod (25) is welded. The other end of the support rod (25) is welded to the outer surface of the third support frame (6).

6. The roll-to-roll laser engraving device according to claim 1, characterized in that: Two sets of the side plates (19), cross bars (20), first servo electric cylinders (21), positioning frames (22) and pressing rollers (23) are correspondingly arranged on both sides of the workbench (17).

7. The roll-to-roll laser engraving device according to claim 1, characterized in that: A plurality of sets of rollers (26) are rotatably arranged horizontally on the upper surface of the workbench (17).