Adjustable protection piece for welding soft package battery tab
By using adjustable protective parts in the welding of the soft-pack battery ears, the precise adjustment of the welding nozzle is achieved by using the drive motor and photoelectric control parts, the problem of insufficient manual adjustment accuracy is solved, and the consistency of production efficiency and welding quality is improved.
Patent Information
- Application Number
- CN202521243356.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2035-06-18
AI Technical Summary
During the welding process of existing soft-pack battery ears, the adjustment of the welding nozzle relies on manual operation, which makes it difficult to ensure adjustment accuracy, affecting production efficiency and welding quality, and the differences in operating habits and skill levels of different operators lead to inconsistent results.
Adjustable protective parts are adopted, and the adjustment screw is driven by the driving motor, and the precise adjustment of the welding nozzle is achieved through the photoelectric control parts to ensure the rapid and accurate adjustment of the welding nozzle spacing, and to improve the welding quality with the protective gas and negative pressure device.
It realizes rapid and precise adjustment of welding nozzle position, improves the consistency of production efficiency and welding quality, reduces the uncertainty of manual operation, and improves the stability and reliability of battery production.
Smart Images

Figure CN223172241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery processing, in particular to an adjustable protective piece for welding a tab of a soft-pack battery. Background Art
[0002] During the welding process of soft-pack battery tabs, due to the varying bends of the tabs and the varying spacing between welding positions, protecting the welding spot and precisely adjusting the welding nozzle position are crucial for ensuring welding quality. Tab welding requires ensuring a secure and reliable weld while preventing damage to the tabs. Proper nozzle positioning can effectively improve welding stability and quality.
[0003] Existing welding nozzle adjustment mainly relies on manual adjustments by operators based on corresponding parameters. This manual adjustment method not only consumes a lot of manpower and time costs, but also has the problem of difficult to ensure adjustment accuracy. On the one hand, operators need to make adjustments based on the specific conditions of different tabs in a complex operating environment, which undoubtedly increases the operator's workload and reduces production efficiency. For example, in large-scale production, frequent manual adjustments will lead to a slow production pace and fail to meet the needs of efficient production. On the other hand, the position of the manually adjusted welding nozzle is difficult to control precisely, which may lead to unstable welding quality. Moreover, due to differences in operating habits and skill levels among different operators, even if the same parameters are used, inconsistent adjustment results may occur, which in turn affects the overall quality of soft-pack battery tab welding and increases the processing and debugging time of tab welding. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that the welding nozzle protecting the welding position cannot be adjusted quickly and accurately to meet the needs of different tab welding, and to provide an adjustable protective member for soft-pack battery tab welding.
[0005] In order to solve the deficiencies of the above-mentioned technical problems, the utility model adopts the following technical solutions: an adjustable protective member for welding the tab of a soft-pack battery, which comprises two parallel welding nozzles and a driving member provided on a support frame, wherein one welding nozzle is fixed on the support frame, and the other welding nozzle is provided on an adjustment seat, and the adjustment seat is slidably matched with a slide rail provided on the support frame, and the driving member can cooperate with an adjustment control connected to the adjustment seat to drive the adjustment seat to move, and the adjustment control can be positioned after the adjustment seat moves to a preset position;
[0006] The adjustment control unit includes a screw barrel connected to the adjustment seat and driven by a driving member. A limit plate is provided on the outer side of the screw barrel facing away from the adjustment seat. The limit plate cooperates with a photoelectric control member provided on the support frame to control the driving member to stop rotating when the limit plate corresponds to the photoelectric control member.
[0007] As a further optimization of an adjustable protective part for welding the tabs of a soft-pack battery of the present utility model: The driving member includes a driving motor provided on the support frame. The driving motor is connected to an adjusting screw through a coupling, and both ends of the adjusting screw are rotatably provided on the support frame.
[0008] As a further optimization of an adjustable protective part for welding the tabs of a soft-pack battery of the present utility model: The driving motor is a stepping two-way motor, and the driving motor is connected to the support frame through a motor seat.
[0009] As a further optimization of an adjustable protective part for welding the tabs of a soft-pack battery of the present utility model: Both ends of the adjusting screw are connected to the support frame through bearing seats.
[0010] As a further optimization of an adjustable protective part for welding the tabs of a soft-pack battery of the present utility model: A positioning seat is provided on the photoelectric control member, and the positioning seat is connected to a carrying rail provided on the support frame so as to adjust a plurality of preset photoelectric control members.
[0011] As a further optimization of an adjustable protective part for welding the tabs of a soft-pack battery of the present utility model: A plurality of connecting pipes are provided on both of the welding nozzles. The connecting pipes on the welding nozzles can transmit a protective gas in part and can be communicated with a negative pressure pipe in part to generate a suction force.
[0012] As a further optimization of an adjustable protective part for welding the tabs of a soft-pack battery of the present utility model: A protective shell is provided outside both of the welding nozzles, and the protective shell can allow the adjusting seat to pass through and is provided on the support frame.
[0013] As a further optimization of an adjustable protective part for welding the tabs of a soft-pack battery of the present utility model: The photoelectric control member is a U-shaped groove photoelectric controller, the limiting plate is L-shaped, and the end of the limiting plate can stably pass through the inner groove of the photoelectric control member.
[0014] Compared with the prior art, the present utility model has the following beneficial effects:
[0015] The present utility model drives the adjusting screw to rotate forward and backward through the driving motor. The forward and reverse rotation of the adjusting screw can drive the screw barrel connected to the adjusting seat, so that the adjusting seat is stably displaced under the restriction of the slide rail. Subsequently, the position of the welding nozzle provided on the adjusting seat can be adjusted, that is, the distance between the two welding nozzles can be adjusted in cooperation with another fixed welding nozzle. During the displacement of the screw barrel, the limiting plate provided on the screw barrel will pass through the limiting member preset on the support frame to control the continuous rotation of the driving motor. Subsequently, the distance between the two welding nozzles can be adjusted to a preset value, so that the two welding nozzles can be accurately and quickly adjusted to the corresponding positions to meet the welding requirements of different tabs. Description of the Drawings
[0016] Figure 1 Schematic diagram of the first direction structure of the present utility model;
[0017] Figure 2 Schematic diagram of the second direction structure of the present utility model;
[0018] Markings in the figure: 1, support frame; 2, protective shell; 3, connecting pipe; 4, welding nozzle; 5, connecting seat; 6, adjusting seat; 7, regulating member; 701, screw barrel; 702, limiting plate; 703, photoelectric control member; 704, positioning seat; 705, bearing rail; 8, driving member; 801, driving motor; 802, motor seat; 803, coupling; 804, bearing seat; 805, adjusting screw; 9, slide rail. Specific embodiments
[0019] To better understand the present utility model, the content of the present utility model will be further clarified below in conjunction with embodiments, but the content of the present utility model is not limited to the following embodiments.
[0020] As Figure 1-2 shown, an adjustable protective member for welding soft-pack battery tabs has two parallel welding nozzles 4 and a driving member 8 mounted on the support frame 1. One of the welding nozzles 4 is fixedly connected to the support frame 1 through the connecting seat 5, while the other welding nozzle 4 is mounted on the adjusting seat 6. The adjusting seat 6 is in sliding fit with the slide rail 9 fixed on the support frame 1, and a regulating member 7 driven by the driving member 8 is provided on the adjusting seat 6. The regulating member 7 can be successively moved to preset positions under the action of the driving member 8 for precise regulation and positioning.
[0021] The driving member 8 includes an adjusting screw rod 805 driven by a driving motor 801. The driving motor 801 is fixedly connected to the support frame 1 through a motor base 802. The optical axes at both ends of the adjusting screw rod 805 are rotatably connected to bearing seats 804 fixedly arranged on the support frame 1. The driving motor 801 is a stepper motor that can rotate forward and backward. When the driving motor 801 rotates forward and backward, it can drive the regulating member 7 to adjust the distance between the two welding nozzles 4 under the restriction of the slide rail 9. The regulating member 7 includes a screw barrel 701 threadedly connected to the adjusting screw rod 805. The screw barrel 701 is fixedly connected to the adjusting seat 6, so that the adjusting screw rod 805 adjusts the position of the welding nozzle 4 connected to the adjusting seat 6. A limiting plate 702 is fixedly arranged at the top of the screw barrel 701. The limiting plate 702 passes through a through groove opened on the support frame 1 and cooperates with an optoelectronic control member 703 on the support frame 1. Specifically, the optoelectronic control member 703 is a U-shaped infrared controller, and the limiting plate 702 is L-shaped. When the end of the limiting plate 702 stably passes through the inner groove of the optoelectronic control member 703, the optoelectronic control member 703 will control the driving motor 801 to stop rotating, and then will make the adjusting screw rod 805 stop rotating to position the adjusting seat 6 at a preset position. The specific model, working principle of the optoelectronic control member 703 and the connection circuit distribution with the driving motor 801 should be understood as the prior art. When the screw barrel 701 moves to the preset position of the optoelectronic control member 703, the driving motor 801 will stop operating, thereby realizing the precise adjustment of the distance between the two welding nozzles 4, avoiding the inaccuracy of manual adjustment by the operator, and at the same time reducing the reduction of battery production efficiency caused by too long operation time.
[0022] A bearing rail 705 is provided at the position of the support frame 1 corresponding to the optoelectronic control member 703. The bearing rail 705 is connected to the optoelectronic control member 703 through a positioning seat 704, so as to facilitate the operator to install corresponding multiple optoelectronic control members 703 according to the distance parameters between the commonly used two welding nozzles 4, so as to facilitate the operator to move the welding nozzle 4 to a suitable preset position and position it according to his own needs, that is, it can further improve the efficiency of the operator to adjust the distance between the two welding nozzles 4.
[0023] There are two slide rails 9, which are respectively located on both sides of the welding nozzle 4 in the vertical direction to assist in adjusting the movement stability of the adjusting seat 6 and ensure the adjustment stability and accuracy of the adjusting nozzle for the welding nozzle 4. The driving motor 801 and the adjusting screw 805 are connected by a coupling, which facilitates the separation of the driving motor 801 and the adjusting screw 805 by the operator during maintenance or replacement. A plurality of connecting pipes 3 are provided at the relative ends of the two welding nozzles 4 in the horizontal direction. Some of the connecting pipes 3 are communicated with the protective gas pipeline and are used to spray protective gas to the welding position to improve the welding quality of the welding position. Another part of the connecting pipes 3 is communicated with the negative pressure pipeline and can collect the waste gas generated during the welding of the welding position to maintain the environmental quality during the battery welding process. In addition, the design of this device also considers the convenience and safety of operation. Through the cooperation of the limit plate 702 and the photoelectric control component 703, the precise positioning of the adjusting seat 6 during the movement is ensured, thereby improving the repeatability and reliability of the welding operation. A protective shell 2 fixed on the support frame 1 is provided outside the two welding nozzles 4. The top of the protective shell 2 can allow the adjusting seat 6 to pass through and be connected to the screw cylinder 701, so that the adjusting seat 6 can adjust the position of the corresponding welding nozzle 4 under the cooperation of the adjusting screw 805 and the screw cylinder 701. At the same time, the protective shell 2 can protect the two slide rails 9 to reduce the sliding influence of dust and impurities on the slide rails 9 and the adjusting seat 6, that is, maintain the movement stability and precision of the adjusting seat 6.
[0024] The specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various deformations or modifications within the scope of the claims, which does not affect the essence of the present invention.
Claims
1. An adjustable protective part for welding the tab of a soft-pack battery, characterized in that: It has two welding nozzles (4) arranged in parallel and a driving member (8) provided on a support frame (1). Any one of the welding nozzles (4) is fixedly provided on the support frame (1), and the other welding nozzle (4) is provided on an adjusting seat (6). The adjusting seat (6) is slidably matched with a slide rail (9) provided on the support frame (1). The driving member (8) can cooperate with a regulating member (7) connected to the adjusting seat (6) to drive the adjusting seat (6) to displace, and the regulating member (7) can be positioned after the adjusting seat (6) moves to a preset position; The regulating member (7) includes a screw cylinder (701) connected to the adjusting seat (6) and driven by the driving member (8). A limiting plate (702) is provided on the outer side surface of the screw cylinder (701) facing away from the adjusting seat (6). The limiting plate (702) cooperates with a photoelectric control member (703) provided on the support frame (1) to control the driving member (8) to stop rotating when the limiting plate (702) corresponds to the photoelectric control member (703).
2. The adjustable protective part for welding the tab of a soft-pack battery according to claim 1, wherein: The driving member (8) includes a driving motor (801) provided on the support frame (1). The driving motor (801) is connected with an adjusting screw (805) through a coupling (803). Both ends of the light shafts of the adjusting screw (805) are rotatably provided on the support frame (1).
3. The adjustable protective part for welding the tab of a soft-pack battery according to claim 2, characterized in that: The driving motor (801) is a stepping bidirectional motor, and the driving motor (801) is connected to the support frame (1) through a motor base (802).
4. The adjustable protective part for welding the tab of a soft-pack battery according to claim 2, characterized in that: Both ends of the light shafts of the adjusting screw (805) are connected to the support frame (1) through bearing seats (804).
5. The adjustable protective part for welding the tab of a soft-pack battery according to claim 1, characterized in that: A positioning seat (704) is provided on the photoelectric control member (703). The positioning seat (704) is connected to a bearing rail (705) provided on the support frame (1) so as to adjust a plurality of preset photoelectric control members (703).
6. The adjustable protective part for welding the tab of a soft-pack battery according to claim 1, characterized in that: A plurality of connecting pipes (3) are provided on both of the two welding nozzles (4). Part of the connecting pipes (3) on the welding nozzles (4) can transmit a shielding gas, and part can be communicated with a negative pressure pipe to generate a suction force.
7. The adjustable protective part for welding the tab of a soft-pack battery according to claim 1, wherein: A protective shell (2) is provided outside the two welding nozzles (4). The protective shell (2) can allow the adjusting seat (6) to pass through and is provided on the support frame (1).
8. The adjustable protective part for welding the tab of the soft-pack battery according to claim 1 or 5, characterized in that: The photoelectric control member (703) is a U-shaped groove photoelectric controller. The limiting plate (702) is L-shaped, and the end portion of the limiting plate (702) can stably pass through the inner groove of the photoelectric control member (703).