Welding clamp for outer ring of sealing ring
By designing the outer ring welding fixture of the seal ring for supporting seats, anti-deformation components and clamping fixtures, the problem of inaccurate positioning and fixing during the seal ring welding process is solved, the welding quality and yield are improved, and vibration and deformation during the welding process is reduced.
Patent Information
- Application Number
- CN202421981707.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The lack of special seal ring outer ring welding fixtures in the prior art makes it difficult to achieve accurate positioning and stable fixation of seal rings during welding, affecting welding quality and yield.
A welding fixture for the outer ring of the seal ring is designed, including a support seat, an anti-deformation component and a clamping fixture. The support seat is closely connected to the seal ring. The anti-deformation component is installed in the gap of the seal ring. The clamping fixture is clamped by gravity to achieve accurate positioning and stable fixation of the seal ring.
The precise positioning and stable fixation of the sealing ring is achieved, the welding quality and yield are improved, the vibration and deformation during the welding process are reduced, and the flatness and consistency of the welding interface are improved.
Smart Images
Figure CN223172253U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of seal ring welding, in particular to a welding fixture for the outer ring of a seal ring. Background Art
[0002] At present, there is still a lack of professional fixtures for welding the outer ring of the seal ring. Due to the lack of special fixture design, it is difficult to achieve precise positioning and stable fixation of the outer ring of the seal ring during the welding process, which directly leads to unstable welding quality and reduced finished product rate. The unstable welding quality not only affects the sealing performance and service life of the seal ring, but also increases the defective product rate and rework rate during the production process, thus increasing the production cost.
[0003] Therefore, how to provide a welding fixture for the outer ring of a seal ring that can achieve precise positioning and stable fixation is an urgent problem to be solved by those skilled in the art. Summary of the Utility Model
[0004] In view of this, the utility model provides a welding fixture for the outer ring of a seal ring to solve the problem that it is difficult to achieve precise positioning and stable fixation of the existing outer ring of the seal ring during the welding process, which in turn leads to unstable welding quality and reduced finished product rate.
[0005] To solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A welding fixture for the outer ring of a seal ring, the fixture is used for welding between adjacent seal ring groups, each seal ring group includes a first seal ring and a second seal ring, and a gap is formed between the first seal ring and the second seal ring;
[0007] The fixture includes a support base, an anti-deformation component and a clamping and fixing member. At least two seal ring groups are arranged between the support base and the clamping and fixing member. The support surface of the support base matches the shape of the first seal ring and can be tightly connected to the first seal ring; the anti-deformation component is arranged in the gap between the first seal ring and the second seal ring.
[0008] Preferably, the outer edges of the first seal ring and the second seal ring protrude beyond the outer edges of the anti-deformation component and the clamping and fixing member.
[0009] Preferably, the clamping and fixing member matches the shape of the second seal ring and can be tightly connected to the second seal ring.
[0010] Preferably, the anti-deformation component is composed of several blocks, and the total outer perimeter of the blocks is less than or equal to the outer perimeter of the seal ring.
[0011] Preferably, the several blocks are connected end to end.
[0012] Preferably, several of the blocks are spaced apart and distributed in the gap between the first sealing ring and the second sealing ring.
[0013] Preferably, the support base includes a base and an extension provided on one side of the base. The base is matched with the shape of the first sealing ring, and the first sealing ring, the second sealing ring, and the clamping and fixing member can all be sleeved on the extension.
[0014] Preferably, the inner rings of the first sealing ring and the second sealing ring are fixedly connected.
[0015] The present utility model provides a welding fixture for the outer ring of a sealing ring. Compared with the prior art, its beneficial effects are as follows:
[0016] The support surface of the support base of the present utility model can be closely connected to the sealing ring. The anti-deformation component is arranged between the two sealing rings to prevent the sealing ring from deforming. The clamping and fixing member realizes the clamping between multiple sealing ring groups by its own gravity. Through the mutual cooperation of the support base, the anti-deformation component, and the clamping and fixing member, the precise positioning and stable fixing of the sealing ring sheet are achieved, effectively preventing the problem of reduced welding quality caused by the position deviation or shaking of the sealing ring. At the same time, necessary support and stability are provided during the welding process, reducing the vibration and deformation during welding, helping to maintain the flatness and consistency of the welding interface, and further improving the welding quality and the finished product rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the provided drawings.
[0018] Figure 1 is a perspective view of the welding fixture for the outer ring of the sealing ring of the present utility model;
[0019] Figure 2 is an exploded view of the welding fixture for the outer ring of the sealing ring of the present utility model;
[0020] Figure 3 is a cross-sectional view of the welding fixture for the outer ring of the sealing ring of the present utility model;
[0021] Figure 4 is a front view of the welding fixture for the outer ring of the sealing ring of the present utility model.
[0022] In the figure:
[0023] 100 - The first seal ring, 200 - The second seal ring, 300 - The support base, 310 - The base, 320 - The extension part, 400 - The anti - deformation component, 410 - The block, 500 - The clamping and fixing part. Specific embodiments
[0024] The following combines the drawings and embodiments to further describe in detail the specific embodiments of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.
[0025] In the description of this application, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to this application.
[0026] The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of this application, unless otherwise stated, the meaning of "a plurality" is two or more.
[0027] In the description of this application, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
[0028] Regarding the welding process of the seal ring, usually the inner ring of the seal ring is welded first, and then the outer ring of the seal ring is welded. However, it is difficult to ensure the coaxiality between multiple seal ring groups during the welding process of the outer rings of existing multi - stacked seal rings, and it is also necessary to prevent the seal ring thin plates from deforming. Based on this, this embodiment provides an outer - ring welding fixture for the seal ring.
[0029] As Figure 1As shown, an embodiment of the present invention provides a sealing ring outer ring welding fixture, which is used for welding between adjacent sealing ring groups. Each sealing ring group includes a first sealing ring 100 and a second sealing ring 200. The inner rings of the first sealing ring 100 and the second sealing ring 200 are fixedly connected, preferably welded; a gap is formed between the first sealing ring 100 and the second sealing ring 200 from the inner ring to the outer ring of the sealing ring.
[0030] The clamp includes a support seat 300, an anti-deformation component 400 and a clamping fixture 500. At least two sealing ring groups are arranged between the support seat 300 and the clamping fixture 500. The supporting surface of the support seat 300 matches the shape of the first sealing ring 100 and can be tightly connected to the first sealing ring 100; the anti-deformation component 400 is arranged in the gap between the first sealing ring 100 and the second sealing ring 200, and the clamping fixture 500 is arranged at the top of the topmost sealing ring group.
[0031] The supporting surface of the support seat 300 of the utility model can be tightly connected with the sealing ring, the anti-deformation component 400 is arranged between the two sealing rings to prevent the sealing rings from deforming, and the clamping fixture 500 uses its own gravity to achieve clamping. Through the mutual cooperation of the support seat 300, the anti-deformation component 400 and the clamping fixture 500, the sealing ring sheet is accurately positioned and firmly fixed, effectively preventing the problem of reduced welding quality caused by position displacement or shaking of the sealing ring, and at the same time providing necessary support and stability during the welding process, reducing vibration and deformation during the welding process, helping to maintain the flatness and consistency of the welding interface, and further improving the welding quality and yield rate.
[0032] In some embodiments of the present invention, outer edges of the first sealing ring 100 and the second sealing ring 200 protrude beyond outer edges of the anti-deformation component 400 and the clamping fixture 500 to improve the sealing welding effect.
[0033] Optionally, the clamping fixture 500 matches the shape of the second sealing ring 200 and can be tightly connected to the second sealing ring 200 .
[0034] It can be understood that the anti-deformation component 400 and the clamping fixture 500 are matched with the shapes and sizes of the first sealing ring 100 and the second sealing ring 200 respectively, so as to achieve precise support and positioning of the sealing rings, thereby improving the practicality and versatility of the clamp; and considering that the sealing ring itself has a small weight, the sealing ring can be clamped by relying on the self-gravity of the support base 300 and the clamping fixture 500, without the need to add a special clamping device. The structure is simple and easy to use, which can effectively improve the welding efficiency.
[0035] In some embodiments of the present utility model, the anti-deformation component 400 is composed of several blocks 410, and the total outer perimeter of the blocks 410 is less than or equal to the outer perimeter of the sealing ring, so as to avoid affecting the welding process of the anti-deformation component 400.
[0036] Optionally, the several blocks 410 are connected end to end, or the several blocks 410 are distributed at intervals in the gap between the first sealing ring 100 and the second sealing ring 200. There is no special limitation on this, as long as the purpose of preventing the deformation of the sealing ring during the welding process can be achieved.
[0037] It can be understood that by adding a plurality of blocks 410 in the gap between the first sealing ring 100 and the second sealing ring 200, the present utility model can reduce the vibration and deformation of the sealing ring sheet during the welding process, so as to ensure the flatness and consistency of the welding interface, and improve the welding quality and the finished product rate.
[0038] In some embodiments of the present utility model, the support seat 300 includes a base 310 and an extension portion 320 provided on one side of the base 310. The base 310 is matched with the shape of the first sealing ring 100, and the first sealing ring 100, the second sealing ring 200 and the clamping and fixing member 500 can all be sleeved on the extension portion 320.
[0039] It can be understood that the support seat 300 is closely attached to the first sealing ring 100, and the cooperation between the support seat 300 and the clamping and fixing member 500 can provide a clamping force to the sealing ring to prevent the problem of the decline of the welding quality caused by the position deviation or shaking during the welding process; the length of the extension portion 320 can be adjusted according to the actual situation to realize the welding of multiple sealing ring combinations.
[0040] The working process of the welding fixture for the outer ring of the sealing ring of the present utility model is as follows:
[0041] (1) Place the anti-deformation component 400 composed of several blocks 410 in the gap formed by the first sealing ring 100 and the second sealing ring 200 to prevent the problem of the deformation of the sealing ring sheet during the clamping process. This operation needs to be carried out for each sealing ring group;
[0042] (2) Place the first sealing ring group on the support seat 300 so that the first sealing ring 100 therein is closely attached to the support seat 300 to achieve positioning;
[0043] (3) Place the second sealing ring group on the first sealing ring group, and place the clamping and fixing member 500 on the top of the second sealing ring group, and rely on the gravity of the clamping and fixing member 500 to achieve clamping and carry out welding;
[0044] (4) After the welding of the first weld seam is completed, remove the clamping and fixing member 500, and repeat steps (1)-(3) until the welding between multiple sealing ring groups is completed.
[0045] In summary, the utility model effectively improves the efficiency and portability of welding operations. Moreover, due to the precise positioning function of the fixture, the operator can quickly complete the assembly and positioning of the sealing ring without cumbersome manual adjustment, greatly shortening the preparation work before welding and improving work efficiency.
[0046] The above are only the preferred embodiments of the utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the utility model, several improvements and substitutions can be made, and these improvements and substitutions should also be regarded as the protection scope of the utility model.
Claims
1. A welding fixture for the outer ring of a sealing ring, characterized in that, The fixture is used for welding between adjacent seal ring groups. Each seal ring group includes a first seal ring and a second seal ring, and a gap is formed between the first seal ring and the second seal ring. The fixture includes a support base, an anti-deformation component, and a clamping and fixing member. At least two seal ring groups are disposed between the support base and the clamping and fixing member. The support surface of the support base matches the shape of the first seal ring and can be tightly connected to the first seal ring. The anti-deformation component is disposed in the gap between the first seal ring and the second seal ring.
2. The outer ring welding fixture for the seal ring according to claim 1, characterized in that, The outer edges of the first seal ring and the second seal ring both protrude from the outer edges of the anti-deformation component and the clamping and fixing member.
3. The outer ring welding fixture of the sealing ring according to claim 1, characterized in that The clamping and fixing member matches the shape of the second seal ring and can be tightly connected to the second seal ring.
4. The seal ring outer ring welding fixture according to claim 1, characterized in that, The anti-deformation component is composed of several blocks, and the total outer perimeter of the blocks is less than or equal to the outer perimeter of the seal ring.
5. The outer ring welding fixture of the sealing ring according to claim 4, characterized in that, The several blocks are connected end to end.
6. The outer ring welding fixture of the sealing ring according to claim 4, characterized in that, The several blocks are spaced apart and distributed in the gap between the first seal ring and the second seal ring.
7. The outer ring welding fixture for the seal ring according to claim 1, characterized in that, The support base includes a base and an extension portion provided on one side of the base. The base matches the shape of the first seal ring, and the first seal ring, the second seal ring, and the clamping and fixing member can all be sleeved on the extension portion.
8. The seal ring outer ring welding fixture according to any one of claims 1-7, characterized in that, The inner rings of the first seal ring and the second seal ring are fixedly connected.