Steel structure butt welding adjusting device

By designing the cooperation between the support frame and the gear rack driven by the hydraulic cylinder, the problem of the steel butt angle and height are not easy to adjust, and an automated steel butt welding device is realized, which improves welding accuracy and efficiency.

CN223172308UActive Publication Date: 2025-08-01LUOYANG SHENGHONG JINNUO TECH CO LTD
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Patent Information

Application Number
CN202421952592.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-08-01
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

When adjusting the butt angle of the existing welding devices, it is inconvenient to operate and prone to disparity, and require manual adjustment.

Method used

A steel structure butt welding adjustment device including a support frame, a rotating shaft, a support plate, an angle adjustment mechanism, a lifting mechanism and a clamping mechanism is designed. The hydraulic cylinder drive gear rack and rack is used to realize automatic adjustment of the angle and height of the steel to ensure the alignment of the welding position.

Benefits of technology

Automatic adjustment of the angle and height of steel is realized, the operation process is simplified, the welding position is accurately aligned, and the welding efficiency and accuracy are improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223172308U_ABST
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Abstract

The utility model provides a steel structure butt welding adjusting device which comprises a supporting frame, a first rotating shaft and a second rotating shaft are rotationally connected into the supporting frame, and a first supporting plate located above the supporting frame is fixedly sleeved with the outer side of the top end of the first rotating shaft. The outer side of the top end of the second rotating shaft is fixedly sleeved with a second supporting plate located above the supporting frame, a first containing plate is placed on the surface of the first supporting plate, a second containing plate is arranged on the surface of the second supporting plate, and an angle adjusting mechanism is fixedly installed on the inner side of the supporting frame. According to the steel structure butt welding adjusting device, a lead screw can be rotated through a first rotating disc, meanwhile, a first containing plate or a second containing plate can be driven to move through a connecting plate, then height adjustment is conducted on steel placed on the first containing plate or the second containing plate, and therefore the height difference between the steel is compensated; and the welding position is ensured not to deviate, and personnel can operate conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel structure welding, and specifically discloses an adjusting device for butt welding of steel structures. Background Art

[0002] When assembling and welding steel structure parts, sometimes two steel materials need to be welded at a certain angle. Therefore, there is a certain butt joint angle between the two sections of steel. When some existing welding devices adjust the butt joint angle, there will be uneven heights between the two steel materials, and manual butt joint is required, which is very inconvenient to operate. Content of the Utility Model

[0003] In view of the above defects or deficiencies in the prior art, the present application aims to provide an adjusting device for butt welding of steel structures, including a support frame. The inside of the support frame is rotatably connected with a first rotating shaft and a second rotating shaft. The outer side of the top of the first rotating shaft is fixedly sleeved with a first support plate located above the support frame. The outer side of the top of the second rotating shaft is fixedly sleeved with a second support plate located above the support frame. A first placement plate is placed on the surface of the first support plate. A second placement plate is arranged on the surface of the second support plate. An angle adjusting mechanism is fixedly installed inside the support frame. Both the bottom of the first support plate and the second support plate are provided with lifting mechanisms for fixedly connecting with the first placement plate and the second placement plate. One side of the top of the first placement plate and the second placement plate is provided with a clamping mechanism.

[0004] Preferably, the angle adjusting mechanism includes a mounting plate arranged inside the support frame, a first gear fixedly sleeved on the outer side of the bottom end of the first rotating shaft, and a second gear fixedly sleeved on the outer side of the bottom end of the second rotating shaft. A hydraulic cylinder is fixedly sleeved inside the mounting plate. The outer edges of the first gear and the second gear are jointly meshed and driven by a rack sleeved on the support frame and located above the hydraulic cylinder.

[0005] Preferably, two symmetrically distributed limiting columns are fixedly sleeved inside the rack.

[0006] Preferably, the lifting mechanism includes a U-shaped frame arranged at the bottom of the first support plate and the second support plate, and a first fixing rod and a second fixing rod movably sleeved inside the first support plate and the second support plate. The top ends of the first fixing rod and the second fixing rod are fixedly connected with the first placement plate and the second placement plate. The outer sides of the bottom ends of the first fixing rod and the second fixing rod are jointly fixedly sleeved with a connecting plate. A lead screw rotatably connected inside the first support plate, the second support plate, and the U-shaped frame is threadedly sleeved inside the connecting plate. The outer side of the bottom end of the lead screw extending out of the U-shaped frame is fixedly sleeved with a first turntable.

[0007] Preferably, the clamping mechanism includes a first fixing plate and a second fixing plate arranged on the tops of the first placing plate and the second placing plate. A bidirectional lead screw is sleeved between the first fixing plate and the second fixing plate. The outer sides of both ends of the bidirectional lead screw are respectively threadedly sleeved with a first limiting plate and a second limiting plate clamped inside the tops of the first supporting plate and the second supporting plate. The inside of the top of the first fixing plate is threadedly sleeved with a bolt whose bottom end is clamped inside one end of the bidirectional lead screw. One end of the bidirectional lead screw extending outside the second fixing plate is fixedly sleeved with a second turntable. Beneficial effects

[0008] 1. For this steel structure butt welding adjustment device, while the lead screw can be rotated through the first turntable, the first placing plate or the second placing plate can be driven to move through the connecting plate, so as to adjust the height of the steel placed on the first placing plate or the second placing plate, thereby compensating for the height difference between the steels and ensuring that the welding position will not shift. It is relatively convenient for personnel to operate.

[0009] 2. For this steel structure butt welding adjustment device, through the coordinated use of the first gear, the second gear and the rack, personnel can adjust the included angle between the first supporting plate and the second supporting plate by manually rotating the first supporting plate or the second supporting plate according to the butt joint angle of the steel. The operation is relatively convenient, and the rack can be pressed and limited through the drive of the hydraulic cylinder, thereby ensuring that the rack will not move, so that the butt joint angle of the steel will not change after adjustment, which is convenient for welding operation of the steel. Description of the drawings

[0010] By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, purposes and advantages of this application will become more obvious:

[0011] Figure 1 It is a schematic structural diagram of the present utility model;

[0012] Figure 2 It is a bottom schematic diagram of the structure of the present utility model;

[0013] Figure 3 It is a partial side sectional view of the clamping mechanism of the present utility model.

[0014] In the figure: 1, support frame; 2, first rotating shaft; 3, second rotating shaft; 4, first support plate; 5, second support plate; 6, first placing plate; 7, second placing plate; 8, angle adjusting mechanism; 81, mounting plate; 82, first gear; 83, second gear; 84, hydraulic cylinder; 85, rack; 9, lifting mechanism; 91, U-shaped frame; 92, first fixing rod; 93, second fixing rod; 94, connecting plate; 95, lead screw; 96, first turntable; 10, clamping mechanism; 101, first fixing plate; 102, second fixing plate; 103, bidirectional lead screw; 104, first limiting plate; 105, second limiting plate; 106, bolt; 107, second turntable. Detailed implementation manners

[0015] The present application will be further described in detail below with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related utility model, rather than limiting the utility model. In addition, it should be noted that, for the sake of convenience of description, only the parts related to the utility model are shown in the drawings.

[0016] The drawings in the embodiments of the present utility model: Different types of hatching lines in the figure are not marked according to the national standard, nor are the materials of the components required. It is to distinguish the cross-sectional views of the components in the figure.

[0017] Please refer to Figures 1-3 , a steel structure butt welding adjustment device, including a support frame 1. The inside of the support frame 1 is rotatably connected with a first rotating shaft 2 and a second rotating shaft 3. The outer side of the top end of the first rotating shaft 2 is fixedly sleeved with a first support plate 4 located above the support frame 1. The outer side of the top end of the second rotating shaft 3 is fixedly sleeved with a second support plate 5 located above the support frame 1. A first placing plate 6 is placed on the surface of the first support plate 4. A second placing plate 7 is arranged on the surface of the second support plate 5. An angle adjusting mechanism 8 is fixedly installed on the inner side of the support frame 1. Lifting mechanisms 9 for fixedly connecting with the first placing plate 6 and the second placing plate 7 are arranged at the bottoms of the first support plate 4 and the second support plate 5. Clamping mechanisms 10 are arranged on one side of the tops of the first placing plate 6 and the second placing plate 7.

[0018] Among them, the angle adjustment mechanism 8 includes a mounting plate 81 arranged inside the support frame 1, a first gear 82 fixedly sleeved on the outer side of the bottom end of the first rotating shaft 2, and a second gear 83 fixedly sleeved on the outer side of the bottom end of the second rotating shaft 3. A hydraulic cylinder 84 is fixedly sleeved inside the mounting plate 81. By driving the hydraulic cylinder 84, the rack 85 can be pressed and limited while ensuring that the rack 85 does not move, so that the first support plate 4 and the second support plate 5 will not rotate on their own after the angle adjustment. The outer edges of the first gear 82 and the second gear 83 are jointly engaged with a rack 85 sleeved on the support frame 1 and located above the hydraulic cylinder 84. By the combined use of the first rotating shaft 2, the second rotating shaft 3, the first gear 82, the second gear 83 and the rack 85, when a person rotates the first support plate 4 or the second support plate 5, the first support plate 4 and the second support plate 5 can rotate in the opposite direction synchronously, so as to adjust the butt joint angle of the steel.

[0019] Among them, two symmetrically distributed limiting columns are fixedly sleeved inside the rack 85. The limiting columns can be used to limit the rack 85 to prevent the rack 85 from disengaging from the inner side of the support frame 1 during the rotation of the first support plate 4 and the second support plate 5.

[0020] Among them, the lifting mechanism 9 includes a U-shaped frame 91 arranged at the bottoms of the first support plate 4 and the second support plate 5, a first fixing rod 92 and a second fixing rod 93 movably sleeved inside the first support plate 4 and the second support plate 5. The tops of the first fixing rod 92 and the second fixing rod 93 are fixedly connected to the first placing plate 6 and the second placing plate 7, and a connecting plate 94 is fixedly sleeved on the outer sides of the bottoms of the first fixing rod 92 and the second fixing rod 93. A lead screw 95 rotatably connected inside the first support plate 4, the second support plate 5 and the U-shaped frame 91 is threadedly sleeved inside the connecting plate 94. A first turntable 96 is fixedly sleeved on the outer side of the bottom end of the lead screw 95 extending outside the U-shaped frame 91. By rotating the first turntable 96, the lead screw 95 can be rotated while driving the first placing plate 6 or the second placing plate 7 to lift, so as to compensate for the height difference between the plates and ensure that the welding points of the steel do not shift.

[0021] Among them, the clamping mechanism 10 includes a first fixing plate 101 and a second fixing plate 102 arranged on the tops of the first placing plate 6 and the second placing plate 7. A bidirectional lead screw 103 is sleeved between the first fixing plate 101 and the second fixing plate 102. The outer sides of both ends of the bidirectional lead screw 103 are respectively threadedly sleeved with a first limiting plate 104 and a second limiting plate 105 which are clamped inside the tops of the first supporting plate 4 and the second supporting plate 5. The inside of the top of the first fixing plate 101 is threadedly sleeved with a bolt 106 whose bottom end is clamped inside one end of the bidirectional lead screw 103. The bidirectional lead screw 103 can be positioned by the bolt 106 to prevent the bidirectional lead screw 103 from moving inside the first fixing plate 101 and the second fixing plate 102, ensuring that the bidirectional lead screw 103 can drive the first limiting plate 104 and the second limiting plate 105 to move during rotation. One end of the bidirectional lead screw 103 extending outside the second fixing plate 102 is fixedly sleeved with a second turntable 107. By rotating the second turntable 107, the bidirectional lead screw 103 can be rotated while driving the first limiting plate 104 and the second limiting plate 105 to move in the opposite direction along the axial direction of the bidirectional lead screw 103, thereby clamping and fixing the steel placed on the first placing plate 6 and the second placing plate 7.

[0022] When the device is in use, place the steel on the tops of the first placing plate 6 and the second placing plate 7. Rotate the bidirectional lead screw 103 through the second turntable 107 to clamp and fix the steel on the first placing plate 6 or the second placing plate 7. According to the position of the welding joint of the other steel, while pushing the first supporting plate 4 or the second supporting plate 5, drive the first placing plate 6 and the second placing plate 7 to rotate in the opposite direction synchronously through the cooperation of the first gear 82, the second gear 83 and the rack 85. When the welding joint position of the other steel is aligned with the welding joint position of the fixed steel, rotate the bidirectional lead screw 103 through the second turntable 107 to clamp and fix the steel on the first placing plate 6 or the second placing plate 7 that is not fixed, and start the hydraulic cylinder 84. Press and fix the rack 85 through the piston rod inside the hydraulic cylinder 84 to complete the adjustment of the docking angle of the steel. If the welding joints of the steel are uneven in height, rotate between the lead screws 95 through the first turntable 96, and at the same time drive the first placing plate 6 or the second placing plate 7 to move through the threaded transmission between the connecting plate 94 and the lead screws 95, thereby adjusting the height of the steel so that the welding joints of the steel can be aligned. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0023] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will refer to the drawings and combine the embodiments to detail this application.

[0024] The above description is only a preferred embodiment of the present application and an explanation of the technical principles applied. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the inventive concept of the utility model. For example, the technical solutions formed by mutually replacing the above features with the technical features (but not limited to) disclosed in the present application that have similar functions.

Claims

1. A steel structure butt welding adjustment device, comprising a support frame (1), characterized in that: A first rotating shaft (2) and a second rotating shaft (3) are rotatably connected inside the support frame (1). A first support plate (4) located above the support frame (1) is fixedly sleeved on the outer side of the top end of the first rotating shaft (2). A second support plate (5) located above the support frame (1) is fixedly sleeved on the outer side of the top end of the second rotating shaft (3). A first placing plate (6) is placed on the surface of the first support plate (4). A second placing plate (7) is arranged on the surface of the second support plate (5). An angle adjusting mechanism (8) is fixedly installed inside the support frame (1). Lifting mechanisms (9) for fixedly connecting with the first placing plate (6) and the second placing plate (7) are arranged at the bottoms of the first support plate (4) and the second support plate (5). Clamping mechanisms (10) are arranged on one side of the tops of the first placing plate (6) and the second placing plate (7).

2. The steel structure butt welding adjustment device according to claim 1, characterized in that: The angle adjusting mechanism (8) includes a mounting plate (81) arranged inside the support frame (1), a first gear (82) fixedly sleeved on the outer side of the bottom end of the first rotating shaft (2), and a second gear (83) fixedly sleeved on the outer side of the bottom end of the second rotating shaft (3). A hydraulic cylinder (84) is fixedly sleeved inside the mounting plate (81). A rack (85) sleeved on the support frame (1) and located above the hydraulic cylinder (84) is meshed and driven by the outer edges of the first gear (82) and the second gear (83) together.

3. The steel structure butt welding adjustment device according to claim 2, characterized in that: Two symmetrically distributed limiting columns are fixedly sleeved inside the rack (85).

4. A steel structure butt welding adjustment device according to claim 1, characterized in that: The lifting mechanism (9) includes a U-shaped frame (91) arranged at the bottoms of the first support plate (4) and the second support plate (5), a first fixing rod (92) and a second fixing rod (93) movably sleeved inside the first support plate (4) and the second support plate (5). The tops of the first fixing rod (92) and the second fixing rod (93) are fixedly connected with the first placing plate (6) and the second placing plate (7). A connecting plate (94) is fixedly sleeved on the outer sides of the bottoms of the first fixing rod (92) and the second fixing rod (93) together. A lead screw (95) rotatably connected inside the first support plate (4), the second support plate (5) and the U-shaped frame (91) is threadedly sleeved inside the connecting plate (94). A first turntable (96) is fixedly sleeved on the outer side of the bottom end of the lead screw (95) extending out of the U-shaped frame (91).

5. The steel structure butt welding adjustment device according to claim 1, wherein: The clamping mechanism (10) includes a first fixing plate (101) and a second fixing plate (102) arranged on the tops of the first placing plate (6) and the second placing plate (7). A bidirectional lead screw (103) is sleeved between the first fixing plate (101) and the second fixing plate (102). The outer sides of both ends of the bidirectional lead screw (103) are respectively threadedly sleeved with a first limiting plate (104) and a second limiting plate (105) clamped inside the tops of the first supporting plate (4) and the second supporting plate (5). A bolt (106) with its bottom end clamped inside one end of the bidirectional lead screw (103) is threadedly sleeved inside the top of the first fixing plate (101). A second turntable (107) is fixedly sleeved on the outer side of one end of the bidirectional lead screw (103) extending outside the second fixing plate (102).

Citation Information

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