Hole seat tapping auxiliary device

By designing the positioning and clamping mechanism of the bucket seat opening auxiliary device, the problems of medium and large bucket seat processing deformation and the coordinated work of multiple equipment are solved, and fast and safe bucket seat hole processing is achieved.

CN223172507UActive Publication Date: 2025-08-01JIANGXI HOLD CASTING CO LTD
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Patent Information

Application Number
CN202422180146.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-08-01
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

In the prior art, medium and large bucket seats are prone to deform when processing holes, and multiple equipments are required to work together, resulting in complex operation and safety hazards.

Method used

A bucket seat opening auxiliary device is designed, including a positioning mechanism and a clamping mechanism. Through the cooperation of the C-type clamping positioning seat, fixed clamping plate and mobile clamping plate, the bucket seat is quickly positioned and clamped, adapting to bucket seats of different sizes, and simplifying the processing process.

Benefits of technology

The rapid and safe positioning of the bucket seat is achieved, the operation needs of multiple equipment are reduced, and the processing efficiency and safety are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bucket seat trepanning auxiliary device which comprises a fixing frame, a plurality of trepanning auxiliary devices and a plurality of trepanning machines, the plurality of trepanning auxiliary devices are installed on the fixing frame, and the plurality of trepanning machines are installed on the fixing frame and matched with the trepanning auxiliary devices. The tapping auxiliary device comprises a positioning mechanism and a clamping mechanism, the positioning mechanism and the clamping mechanism are both connected to the fixing frame, and the clamping mechanism and the positioning mechanism are matched with each other. The positioning mechanism comprises a C-shaped clamping and positioning seat, a fixed clamping plate, a movable clamping plate, an adjusting plate and a locking bolt, and the C-shaped clamping and positioning seat is connected to the fixing frame; the bucket seat tapping auxiliary device is simple in structure, convenient to use and practical, the head of the bucket seat is positioned through the positioning mechanism, the bucket seat machined next time after the bucket seat is positioned does not need to be positioned, machining time is shortened, and meanwhile the movable clamping plate is adjusted according to the size of the bucket seat so that the bucket seat tapping auxiliary device can be suitable for positioning tapping machining of various bucket seats.
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Description

Technical Field

[0001] The utility model belongs to the field of hole-opening auxiliary devices, and particularly relates to a bucket seat hole-opening auxiliary device. Background Technique

[0002] The bucket seat is a key component connecting the bucket part of the excavator and the fuselage. It ensures that the bucket teeth can be firmly installed on the excavator fuselage, providing a solid foundation for the excavation operation of the bucket teeth. The firm connection of the bucket seat enables the excavator to remain stable under complex working conditions, thus ensuring the safety and continuity of the excavation operation; according to the different sizes of the bucket teeth equipped with different buckets, the sizes of the bucket seats for installing the bucket teeth are also different. The connection part of the bucket seat mainly relies on the holes on it. When producing the bucket seat, the hole positions of the small bucket seats are directly processed by a stamping machine. However, when stamping the hole positions of the medium and large bucket seats, it is easy to cause extrusion deformation, resulting in the overall deformation of the bucket seat. Only after the bucket seat cools down can it be processed by a drilling machine or a milling machine; and both of these processing devices require auxiliary jigs for positioning drilling, which leads to a very large workload for one person to operate multiple machines in a continuous rotation. Moreover, the large bucket seats weigh more than 10 kg, and it is extremely easy to injure the waist or legs when employees work in a hurry and chaos. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide a bucket seat hole-opening auxiliary device, which has a simple structure, is convenient and practical. The positioning mechanism is used to position the head of the bucket seat, so that the bucket seat does not need to be positioned for the next processing after being positioned, thereby reducing the processing time. At the same time, the movable clamping plate is adjusted according to the size of the bucket seat to make it suitable for positioning and hole-opening processing of various bucket seats.

[0004] A bucket seat hole-opening auxiliary device includes a fixed frame, a hole-opening auxiliary device and a drilling machine. A plurality of the hole-opening auxiliary devices are installed on the fixed frame, and a plurality of the drilling machines are installed on the fixed frame and cooperate with the hole-opening auxiliary devices; the hole-opening auxiliary device includes a positioning mechanism and a clamping mechanism. The positioning mechanism and the clamping mechanism are both connected to the fixed frame, and the clamping mechanism cooperates with the positioning mechanism; the positioning mechanism includes a C-shaped clamping and positioning seat, a fixed clamping plate, a movable clamping plate, an adjusting plate and a locking bolt. The C-shaped clamping and positioning seat is connected to the fixed frame. One end inside of the C-shaped clamping and positioning seat is connected with a plurality of fixed clamping plates. A plurality of the movable clamping plates are connected to the adjusting plate and cooperate with the fixed clamping plates to clamp the bucket seat. The locking bolt penetrates through the other end of the C-shaped clamping and positioning seat and is movably connected to the adjusting plate. The fixed clamping plates and the movable clamping plates are arranged alternately.

[0005] Preferably, the clamping mechanism includes a fixed seat, a locking oil cylinder, a sliding plate, a positioning frame, a cylinder fixing frame, a pushing and clamping oil cylinder, a replacement positioning plate and a clamping top bar. The two fixed seats are connected to the fixed frame and located on both sides of the C-shaped clamping positioning seat. The two locking oil cylinders are connected to the corresponding fixed seats and the piston rods are both connected to the sliding plate. The two ends of the sliding plate are slidably connected to the corresponding fixed seats. The two positioning frames are symmetrically connected to the sliding plate and used for stacking and positioning of the bucket seats. The pushing and clamping oil cylinder is connected to the sliding plate through the cylinder fixing frame and the piston rod penetrates through the replacement positioning plate and is connected to the clamping top bar. The replacement positioning plate is connected to the cylinder fixing frame and used for positioning of the bucket seats.

[0006] Preferably, a discharge hopper is connected to the C-shaped clamping positioning seat.

[0007] Preferably, a number of limiting bars are connected to the positioning frame.

[0008] Preferably, a number of screw holes for connecting the positioning frame are provided on the sliding plate.

[0009] Preferably, a chip removal hole is provided on the lower fixed frame between the fixed clamping plate and the movable clamping plate.

[0010] Beneficial effects:

[0011] (1) The bucket seat hole-opening auxiliary device of the present utility model has a simple structure, is convenient and practical. The head of the bucket seat is positioned through the positioning mechanism, so that the bucket seat for the next processing does not need to be positioned after being positioned, thereby reducing the processing time. At the same time, the movable clamping plate is adjusted according to the size of the bucket seat to make it suitable for positioning and hole-opening processing of various bucket seats.

[0012] (2) The bucket seat hole-opening auxiliary device of the present utility model stacks and places the bucket seats through the clamping mechanism, and at the same time clamps the bucket seats through the pushing and clamping oil cylinder, so as to complete the automatic installation of the bucket seats required for processing, and avoid the phenomenon of confusion when employees operate multiple machines. Description of the drawings

[0013] Figure 1 It is a schematic structural diagram of the auxiliary device;

[0014] Figure 2 It is a schematic structural diagram of the hole-opening auxiliary device;

[0015] Figure 3 It is a schematic structural diagram of the positioning mechanism;

[0016] Figure 4 It is a schematic structural diagram of the clamping mechanism;

[0017] Figure 5 It is a schematic structural diagram of the alternating arrangement of the fixed clamping plate and the movable clamping plate;

[0018] 1 - Fixed frame, 2 - Hole-opening auxiliary device, 3 - Positioning mechanism, 31 - C-shaped clamping and positioning seat, 32 - Fixed clamping plate, 33 - Movable clamping plate, 34 - Adjusting plate, 35 - Locking bolt, 36 - Discharge hopper, 4 - Clamping mechanism, 41 - Fixed seat, 42 - Locking oil cylinder, 43 - Slide plate, 44 - Positioning frame, 45 - Limiting strip, 46 - Cylinder fixing frame, 47 - Pushing and clamping oil cylinder, 48 - Replacement positioning plate, 49 - Clamping top strip. Detailed implementation mode

[0019] The embodiments of the present utility model will be further described below with reference to the accompanying drawings.

[0020] Embodiment 1

[0021] As Figure 1 shown; A bucket seat hole-opening auxiliary device includes a fixed frame 1, a hole-opening auxiliary device 2 and a drilling machine. A plurality of the hole-opening auxiliary devices 2 are installed on the fixed frame 1, and a plurality of the drilling machines are installed on the fixed frame 1 and cooperate with the hole-opening auxiliary devices 2; The hole-opening auxiliary device 2 includes a positioning mechanism 3 and a clamping mechanism 4. The positioning mechanism 3 and the clamping mechanism 4 are both connected to the fixed frame 1, and the clamping mechanism 4 cooperates with the positioning mechanism 3; The positioning mechanism 3 includes a C-shaped clamping and positioning seat 31, a fixed clamping plate 32, a movable clamping plate 33, an adjusting plate 34 and a locking bolt 35. The C-shaped clamping and positioning seat 31 is connected to the fixed frame 1. One end inner side of the C-shaped clamping and positioning seat 31 is connected with a plurality of fixed clamping plates 32. A plurality of the movable clamping plates 33 are connected to the adjusting plate 34 and cooperate with the fixed clamping plates 32 to clamp the bucket seat. The locking bolt 35 penetrates through the other end of the C-shaped clamping and positioning seat 31 and is movably connected to the adjusting plate 34. The fixed clamping plates 32 and the movable clamping plates 33 are arranged alternately; The clamping mechanism 4 includes a fixed seat 41, a locking oil cylinder 42, a slide plate 43, a positioning frame 44, a cylinder fixing frame 46, a pushing and clamping oil cylinder 47, a replacement positioning plate 48 and a clamping top strip 49. Two of the fixed seats 41 are connected to the fixed frame 1 and are located on both sides of the C-shaped clamping and positioning seat 31. Two of the locking oil cylinders 42 are connected to the corresponding fixed seats 41 and the piston rods are both connected to the slide plate 43. Both ends of the slide plate 43 are slidably connected to the corresponding fixed seats 41. Two of the positioning frames 44 are symmetrically connected to the slide plate 43 and are used for stacking and positioning of the bucket seat. The pushing and clamping oil cylinder 47 is connected to the slide plate 43 through the cylinder fixing frame 46 and the piston rod penetrates through the replacement positioning plate 48 and is connected to the clamping top strip 49. The replacement positioning plate 48 is connected to the cylinder fixing frame 46 and is used for positioning of the bucket seat; A discharge hopper 36 is connected to the C-shaped clamping and positioning seat 31; A plurality of limiting strips 45 are connected to the positioning frame 44; A plurality of screw holes for connecting the positioning frame 44 are opened on the slide plate 43; A chip removal hole is opened on the fixed frame 1 below between the fixed clamping plate 32 and the movable clamping plate 33.

[0022] Previously, the stacked bucket seats are lifted by the overhead crane to between the two positioning frames 44, and the stacked bucket seats are limited by the limiting strips 45 on the two positioning frames 44. Then, adjust the locking bolt 35 to drive the moving clamping plate 33 to move by the adjusting plate 34. It mainly adjusts the distance between the moving clamping plate 33 and the fixed clamping plate 32 according to the head condition of the bucket seat, which is convenient for installing various bucket seats. Since the sizes between the head and the tail of the bucket seat are different, positioning interference will occur without adjustment. The bucket seat closest to the slide plate 43 is not restricted by the limiting strip 45 in the direction close to the C-shaped clamping and positioning seat 31, so that the bucket seat can be pushed towards the C-shaped clamping and positioning seat 31; drive the clamping top bar 49 to move by the pushing and clamping oil cylinder 47, and the bucket seat closest to the slide plate 43 is pushed towards the C-shaped clamping and positioning seat 31. At the same time, the bucket seat is pushed until its head is against the moving clamping plate 33 and the fixed clamping plate 32. The verticality of the hole opening of the bucket seat is ensured by positioning the head of the bucket seat with several moving clamping plates 33 and the fixed clamping plate 32. After the bucket seat is pushed out, the upper stacked bucket seats are supported by the clamping top bar 49. Then, the drilling machine drills the bucket seat. After the bucket seat is drilled, the pushing and clamping oil cylinder 47 drives the clamping top bar 49 to move a little further, so that the bucket seat moves out of the bucket seat stacking area. Then, the locking oil cylinder 42 drives the slide plate 43 to move away from the C-shaped clamping and positioning seat 31, so that the bucket seat falls on the export bucket 36 and slides out. Finally, the locking oil cylinder 42 drives the slide plate 43 to reset, and the hole positions of the bucket seats are processed in this cycle; adjust the distance between the two positioning frames 44 according to the size of the bucket seat; the iron shavings generated by drilling fall and are exported through the chip removal hole.

[0023] The specific embodiments of the present invention have been described in detail above, but they are only examples. The present invention is not limited to the above-described specific embodiments. For those skilled in the art, any equivalent modifications and substitutions made to the present invention are also within the scope of the present invention. Therefore, the equivalent transformations and modifications made without departing from the spirit and scope of the present invention are all covered by the present invention.

Claims

1. An auxiliary device for opening holes in a bucket seat, characterized in that: It includes a fixing frame (1), an opening auxiliary device (2) and a drilling machine. A plurality of the opening auxiliary devices (2) are installed on the fixing frame (1), and a plurality of the drilling machines are installed on the fixing frame (1) and cooperate with the opening auxiliary devices (2); the opening auxiliary device (2) includes a positioning mechanism (3) and a clamping mechanism (4). The positioning mechanism (3) and the clamping mechanism (4) are both connected to the fixing frame (1), and the clamping mechanism (4) cooperates with the positioning mechanism (3); the positioning mechanism (3) includes a C-shaped clamping and positioning seat (31), a fixed clamping plate (32), a movable clamping plate (33), an adjusting plate (34) and a locking bolt (35). The C-shaped clamping and positioning seat (31) is connected to the fixing frame (1). A plurality of fixed clamping plates (32) are connected to the inner side of one end of the C-shaped clamping and positioning seat (31). A plurality of the movable clamping plates (33) are connected to the adjusting plate (34) and cooperate with the fixed clamping plates (32) to clamp the bucket seat. The locking bolt (35) penetrates through the other end of the C-shaped clamping and positioning seat (31) and is movably connected to the adjusting plate (34). The fixed clamping plates (32) and the movable clamping plates (33) are arranged alternately.

2. The auxiliary device for opening holes in the bucket seat according to claim 1, characterized in that: The clamping mechanism (4) includes a fixed seat (41), a locking oil cylinder (42), a sliding plate (43), a positioning frame (44), a cylinder fixing frame (46), a pushing and clamping oil cylinder (47), a replacement positioning plate (48) and a clamping top bar (49). Two of the fixed seats (41) are connected to the fixing frame (1) and are located on both sides of the C-shaped clamping and positioning seat (31). Two of the locking oil cylinders (42) are connected to the corresponding fixed seats (41) and the piston rods are both connected to the sliding plate (43). The two ends of the sliding plate (43) are slidably connected to the corresponding fixed seats (41). Two of the positioning frames (44) are symmetrically connected to the sliding plate (43) and are used for stacking and positioning of the bucket seat. The pushing and clamping oil cylinder (47) is connected to the sliding plate (43) through the cylinder fixing frame (46) and the piston rod penetrates through the replacement positioning plate (48) and is connected to the clamping top bar (49). The replacement positioning plate (48) is connected to the cylinder fixing frame (46) and is used for positioning of the bucket seat.

3. The auxiliary device for opening holes in the bucket seat according to claim 2, characterized in that: An outlet hopper (36) is connected to the C-shaped clamping and positioning seat (31).

4. The auxiliary device for opening holes in the bucket seat according to claim 3, wherein: A plurality of limiting bars (45) are connected to the positioning frame (44).

5. The auxiliary device for opening holes in the bucket seat according to claim 4, wherein: A plurality of screw holes for connecting the positioning frame (44) are formed in the sliding plate (43).

6. The auxiliary device for opening holes in the bucket seat according to claim 1 or 4, characterized in that: A chip dropping hole is formed in the fixing frame (1) below between the fixed clamping plate (32) and the movable clamping plate (33).