Rapid plastic welding equipment
By designing an automated workbench switching mechanism and intelligent control system, the problems of low efficiency and unstable quality of traditional plastic welding equipment during workbench switching are solved, and rapid switching and high-quality welding are achieved, which are suitable for a variety of plastic materials.
Patent Information
- Application Number
- CN202421712576.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-19
AI Technical Summary
Traditional plastic welding equipment needs to be shut down and manually operated when switching workbenches, resulting in low production efficiency and unstable welding quality.
A plastic rapid welding equipment including brackets, workbenches, cylinders, limiting columns, guide rails and intelligent control systems was designed to realize automated switching of workbenches and efficient welding.
It realizes rapid switching of workbenches, improves production efficiency, and ensures stability and consistency of welding quality through intelligent control and heating technology, and is suitable for various plastic materials.
Smart Images
Figure CN223173591U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic welding, in particular to a plastic rapid welding device. Background Technique
[0002] At present, in the process of plastic processing, welding is a common technological step. However, when traditional welding equipment switches workbenches, it usually needs to stop the machine and perform manual operations, which not only wastes time but also reduces production efficiency. In addition, the welding quality of traditional equipment may also be affected by the workbench switching process. Therefore, it is necessary to develop a device that can achieve rapid workbench switching and maintain high-quality welding.
[0003] For this reason, we have developed a plastic rapid welding device to solve the above problems. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a plastic rapid welding device to overcome the deficiencies of the prior art, which has the advantages of simple structure, convenient operation, high welding efficiency, and being applicable to butt welding of various plastic products.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is: a plastic rapid welding device, including a support, a bottom plate is provided at the bottom end of the support, a first lower workbench, a second lower workbench and an upper workbench are successively erected on the bottom plate from bottom to top, a vertical cylinder is provided at the top end of the upper workbench and is inserted with the first lower workbench through a guide post, the bottom end of the vertical cylinder abuts against the upper workbench, a front baffle, a left baffle, a rear baffle and a right baffle are successively provided around the support, and a cover plate is provided at the top end, the cover plate is fixedly connected with the vertical cylinder, a control panel is provided at one end of the support, and an alarm is provided at the top end, the bottom plate penetrates through a welding device, an upper material window is provided on the front baffle, and a two-hand button is provided at the lower end of the upper material window.
[0006] Preferably, a first limit post is provided at the bottom end of the upper workbench, a second limit post is provided at the bottom end of the second lower workbench, a third limit post is provided at the top end of the first lower workbench, and the first limit post abuts against the second limit post and the third limit post respectively.
[0007] Preferably, a horizontal cylinder is fixedly connected to the top end of the second lower workbench, and a slider is provided at the bottom end of the second lower workbench.
[0008] Preferably, a guide rail is erected on both sides of the first lower workbench, and the slider is slidably connected with the guide rail.
[0009] Preferably, a through hole is provided at the top end of the cover plate, and a fan is fixedly connected to the through hole.
[0010] Preferably, a square hole is provided on one side of the through hole, a drag chain passes through the square hole, one end of the drag chain is fixedly connected to the upper workbench, and the other end is fixedly connected to the horizontal cylinder.
[0011] Preferably, a mounting hole is provided at the bottom end of the cover plate, and the mounting hole is fixedly connected to the bottom of the vertical cylinder.
[0012] Preferably, a grating is fixedly connected to each of the two side walls of the loading window.
[0013] Preferably, the left baffle is a double-leaf door structure and is provided with evenly distributed heat dissipation holes from top to bottom.
[0014] Preferably, a control board is provided on the lower side of the front baffle, the control board is provided with a button, and the button is electrically connected to the welding device.
[0015] Due to the application of the above technical solutions, the present utility model has the following advantages compared with the prior art:
[0016] 1. Quick workbench switching: Through the workbench switching mechanism, the switching of the workbench can be completed in a short time, greatly improving the production efficiency.
[0017] 2. Stable welding quality: By adopting an intelligent control system and advanced heating technology, the stability and consistency of the welding process can be ensured, thereby obtaining high-quality welding joints.
[0018] 3. Wide application range: It is applicable to the welding of various plastic materials and has broad application prospects.
[0019] 4. Convenient operation: The operation of the equipment is simple and convenient, and is easy to master and maintain. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a perspective view of the plastic rapid welding equipment described in the present utility model.
[0021] Figure 2 It is a structural schematic diagram of the plastic rapid welding equipment described in the present utility model.
[0022] Figure 3 For the present utility model Figure 2 An enlarged view of part A. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0024] Figures 1 to 3Among them, a plastic rapid welding device includes a bracket 5. At the bottom end of the bracket 5, there is a bottom plate 10. From bottom to top, a first lower workbench 60, a second lower workbench 55, and an upper workbench 50 are erected on the bottom plate 10. At the top end of the upper workbench 50, there is a vertical cylinder 51, which is inserted into the first lower workbench 60 through a guide post 59. The bottom end of the vertical cylinder 51 abuts against the upper workbench 50. Around the bracket 5, there are a front baffle 30, a left baffle 40, a rear baffle 47, and a right baffle 45 in sequence, and at the top end, there is a cover plate 20. The cover plate 20 is fixedly connected to the vertical cylinder 51. At one end of the bracket 5, there is a control panel 31, and at the top end, there is an alarm 201. The bottom plate 10 penetrates a welding device 11. The front baffle 30 is provided with a loading window 36, and on both side walls of the loading window 36, a grating 361 is fixedly connected respectively. The two-hand button 15 and the grating 361 improve the safety of operation. At the lower end of the loading window 36, there is a two-hand button 15. The alarm 201 is electrically connected to the control panel 31, the welding device 11, and the grating 361, and the alarm 201 conducts three-color sound and light alarm.
[0025] At the bottom end of the upper workbench 50, there is a first limit post 52. At the bottom end of the second lower workbench 55, there is a second limit post 551. At the top end of the first lower workbench 60, there is a third limit post 61. The first limit post 52 abuts against the second limit post 551 and the third limit post 61 respectively. The setting of the limit posts prevents over-pressing and damaging the product. At the top end of the second lower workbench 55, a horizontal cylinder 501 is fixedly connected. At the bottom end of the second lower workbench 55, there is a slider 551. On both sides of the first lower workbench 60, a guide rail 552 is erected, and the slider 551 is slidably connected to the guide rail 552. The second lower workbench 55 can be finely adjusted in the direction of the guide rail.
[0026] At the top end of the cover plate 20, there is a through hole 21. On one side of the through hole 21, there is a square hole 23. At the bottom end of the cover plate 20, there is a mounting hole 24. The through hole 21, the square hole 23, and the mounting hole 24 are arranged in a triangular structure. The through hole 21 is fixedly connected to a fan 22. The square hole 23 penetrates a drag chain 26. One end of the drag chain 26 is fixedly connected to the upper workbench 50, and the other end is fixedly connected to the horizontal cylinder 501. The mounting hole 24 is fixedly connected to the bottom of the vertical cylinder 51. The drag chain 26 improves the pressing accuracy of the vertical cylinder 51.
[0027] The left baffle 40 is of a double-leaf door structure and is provided with evenly distributed heat dissipation holes 41 from top to bottom. The heat dissipation holes 41 and the fan 22 form a heat dissipation channel.
[0028] At the lower side of the front baffle 30, there is a control board 37. The control board 37 is provided with a button 12, and the button 12 is electrically connected to the welding device 11. Press the button 12 to start the welding device 11.
[0029] Place the plastic product on the first lower workbench, and press the upper workbench downward through the guide posts, so that the plastic product is butt-welded under the action of the welding device.
[0030] The above are only specific application examples of the present invention, and do not constitute any limitation to the protection scope of the present invention. Any technical solutions formed by equivalent transformation or equivalent substitution fall within the scope of the present invention's rights protection.
Claims
1. A plastic rapid welding device, characterized in that: It includes a bracket (5), at the bottom end of the bracket (5) there is a bottom plate (10), the bottom plate (10) successively mounts a first lower workbench (60), a second lower workbench (55) and an upper workbench (50) from bottom to top, at the top end of the upper workbench (50) there is a vertical cylinder (51), and it is inserted with a guide post (59) through the first lower workbench (60), the bottom end of the vertical cylinder (51) abuts against the upper workbench (50), around the bracket (5) there are successively a front baffle (30), a left baffle (40), a rear baffle (47) and a right baffle (45), and at the top end there is a cover plate (20), the cover plate (20) is fixedly connected with the vertical cylinder (51), at one end of the bracket (5) there is a control panel (31), and at the top end there is an alarm (201), the bottom plate (10) penetrates through a welding device (11), on the front baffle (30) there is a loading window (36), and at the lower end of the loading window (36) there is a two-hand button (15).
2. The plastic rapid welding device according to claim 1, characterized in that, At the bottom end of the upper workbench (50) there is a first limit post (52), at the bottom end of the second lower workbench (55) there is a second limit post (551), at the top end of the first lower workbench (60) there is a third limit post (61), the first limit post (52) respectively abuts against the second limit post (551) and the third limit post (61).
3. The plastic rapid welding device according to claim 2, characterized in that, At the top end of the second lower workbench (55) there is fixedly connected a horizontal cylinder (501), at the bottom end of the second lower workbench (55) there is a slider (551).
4. The plastic rapid welding device according to claim 3, characterized in that, On both sides of the first lower workbench (60) there is mounted a guide rail (552), the slider (551) is slidably connected with the guide rail (552).
5. The plastic rapid welding device according to claim 3, characterized in that At the top end of the cover plate (20) there is a through hole (21), the through hole (21) is fixedly connected with a fan (22).
6. The plastic rapid welding device according to claim 5, wherein At one side of the through hole (21) there is a square hole (23), the square hole (23) penetrates through a drag chain (26), one end of the drag chain (26) is fixedly connected with the upper workbench (50), and the other end is fixedly connected with the horizontal cylinder (501).
7. The plastic rapid welding device according to claim 1, characterized in that, At the bottom end of the cover plate (20) there is a mounting hole (24), the mounting hole (24) is fixedly connected with the bottom of the vertical cylinder (51).
8. The plastic rapid welding device according to claim 1, characterized in that, On both side walls of the loading window (36) there are respectively fixedly connected a grating (361).
9. The plastic rapid welding device according to claim 1, wherein The left baffle (40) is a double-door structure, and there are evenly distributed heat dissipation holes (41) from top to bottom.
10. The plastic rapid welding device according to claim 1, characterized in that, At the lower side of the front baffle (30) there is a control board (37), on the control board (37) there is a button (12), the button (12) is electrically connected with the welding device (11).