Geomembrane hot press

Abstract

The utility model relates to the technical field of geomembrane processing, in particular to a geomembrane hot press. According to the technical scheme, the device comprises a frame body and a bottom box, the bottom box is fixed to the middle of the bottom end in the frame body, air cylinders are embedded in the two sides of the bottom box at equal intervals, a groove is formed in the middle of the upper end face of the bottom box, frames are fixed to the two sides in the frame body, and driving boxes are slidably installed at the upper ends and the lower ends in the frames; two rotating shafts are rotatably mounted between the two driving boxes with the same height, the outer sides of the two rotating shafts are fixedly sleeved with a lower clamping sleeve and an upper clamping sleeve respectively, and infrared distance measuring boxes are fixed to the two sides of the top end in the frame body. The device has the advantages that roller type hot pressing facilitates assembly line production of geomembranes, productivity is guaranteed, machining and effective air cooling are facilitated, and machining quality is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of geomembrane processing, in particular to a geomembrane hot press. Background Art

[0002] Geomembranes are geotechnical anti-seepage materials made by combining plastic film with non-woven fabrics as the anti-seepage substrate. The anti-seepage performance of new geomembranes depends primarily on the plastic film's anti-seepage properties. Plastic films used for anti-seepage applications both domestically and internationally primarily include polyvinyl chloride, polyethylene, and EVA. ECB is also used in tunnel applications. These are flexible polymer materials with low specific gravity, high extensibility, high deformation adaptability, and excellent corrosion, low-temperature, and frost resistance.

[0003] As a composite material, geomembrane requires hot pressing to form a single piece of geomembrane from multiple materials. Existing hot presses mostly use a stamping mechanism, which is inconvenient for hot pressing longer geomembranes, making them difficult to adapt to streamlined, efficient production, and impractical. Furthermore, the high heat generated during the hot pressing process can easily damage the geomembrane's external structure, necessitating cooling, which is inconvenient with existing equipment. Utility Model Content

[0004] The purpose of the utility model is to provide a geomembrane hot press, which has the advantages of roller hot pressing to facilitate the assembly line production of geomembranes, ensure production capacity, facilitate processing and effective air cooling to ensure processing quality, and solve the problems in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a geomembrane hot press, comprising a frame and a bottom box, the bottom box being fixed in the middle of the bottom end of the frame, and air ducts being equidistantly embedded and installed on both sides of the bottom box, a groove being provided in the middle of the upper end face of the bottom box, frames being fixed on both sides of the frame, and drive boxes being slidably installed on the upper and lower ends of the frames, a rotating shaft being rotatably installed between the two drive boxes of the same height, two rotating shafts being provided in total, and a lower jacket and an upper jacket being respectively fixed on the outer sides of the two rotating shafts, and an infrared ranging box being fixed on both sides of the top end of the frame.

[0006] When using a geomembrane hot press in this technical solution, the geomembrane is introduced into the center position inside the frame through the feeding mechanism. The internal infrared rangefinder of the infrared rangefinder box is started to detect the distance of the geomembrane. Then, the external motor of the frame is started to drive the screw rod to rotate. The screw rod drives the control nut sleeve to displace through the thread. The positive and negative threads at both ends of the screw rod respectively drive the corresponding nut sleeves, so that two corresponding driving boxes move relatively. The driving box drives the lower clamping sleeve and the upper clamping sleeve to approach each other through the rotating shaft, realizing the clamping of the upper and lower sides of the geomembrane. Then, the motor in the driving box is started to drive the lower clamping sleeve and the upper clamping sleeve to rotate, realizing the clamping and feeding of the geomembrane. The heating rods are started to heat the lower clamping sleeve and the upper clamping sleeve, and the heat passes through the lower clamping sleeve and the upper clamping sleeve to form hot pressing processing on the geomembrane. During the processing, the built-in fan of the air duct is started to send air into the bottom box, and then discharged to the geomembrane through the exhaust window, avoiding damage to the processed products caused by excessive temperature.

[0007] Preferably, anti-slip pads are fixed on the outer side of the lower end surface of the frame. There are four anti-slip pads in total, and the four anti-slip pads are arranged in an array. Anti-slip pads are fixed at the lower ends of the anti-slip pads. The frame is placed and supported through the anti-slip pads, and the anti-slip pads improve the friction force to ensure the stability of the support.

[0008] Preferably, a fan is provided inside the air duct, and a protective net is provided outside the air duct. Exhaust windows are equally spaced and installed on both sides of the upper end surface of the bottom box. The external air flow enters the bottom box through the fan, and then the air flow is discharged to the geomembrane through the exhaust window.

[0009] Preferably, the groove is adapted to the lower clamping sleeve. Cleaning brushes are fixed on both sides inside the groove, and the cleaning brushes are attached to the lower clamping sleeve. After the lower clamping sleeve descends, it is received through the groove, and the cleaning brushes can clean the surface of the rotating lower clamping sleeve during the receiving process.

[0010] Preferably, receiving grooves are annularly and arrayedly distributed on the outer side of the rotating shaft, and heating rods are fixed in the receiving grooves. The heating rods are attached to the inside of the lower clamping sleeve and the upper clamping sleeve. The lower clamping sleeve and the upper clamping sleeve can be heated through the heating rods to realize hot pressing processing.

[0011] Preferably, nut sleeves are fixed on both sides of the rear end of the driving box. Screw rods are rotatably installed on both sides inside the frame, and the screw rods penetrate through the corresponding nut sleeves through the threads. The lifting of the driving box is realized by the rotation of the screw rod driving the corresponding nut sleeve through the thread.

[0012] Preferably, positive threads and negative threads are respectively provided at both ends of the screw rod, and the positive and negative threads respectively drive the corresponding nut sleeves through the threads. The relative displacement of the corresponding two nut sleeves is realized through the positive and negative threads on the screw rod.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: It is powered by an external power supply. The operator starts the device through an external control device, guides the geomembrane into the middle position inside the frame through a feeding mechanism, starts the infrared ranging detection inside the infrared ranging box to detect the distance of the geomembrane, and then starts the external motor of the frame to drive the screw rod to rotate. The screw thread of the screw rod drives the control nut sleeve to displace. The left-handed and right-handed threads at both ends of the screw rod respectively drive the corresponding nut sleeves, so that two corresponding driving boxes move relative to each other. The driving box drives the lower clamping sleeve and the upper clamping sleeve to approach each other through the rotating shaft, realizing the clamping of the upper and lower sides of the geomembrane. Then, starting the motor in the driving box can drive the lower clamping sleeve and the upper clamping sleeve to rotate, realizing the clamping and feeding of the geomembrane. Start the heating rod to heat the lower clamping sleeve and the upper clamping sleeve, and its heat passes through the lower clamping sleeve and the upper clamping sleeve to form hot pressing on the geomembrane. During the processing, start the built-in fan of the air duct to send air into the bottom box and then discharge it to the geomembrane through the exhaust window to avoid damage to the processed product caused by excessive temperature. The device has a simple structure and is easy to operate. It performs hot pressing through a roller clamping method, which is convenient for hot pressing of longer geomembranes, facilitating the realization of pipeline production, ensuring production capacity, and at the same time having a temperature reduction and heat dissipation mechanism to avoid affecting the production quality due to excessive temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is the front view structural schematic diagram of the present utility model;

[0015] Figure 2 is the side view structural schematic diagram of the present utility model;

[0016] Figure 3 is the structural schematic diagram of the rotating shaft of the present utility model;

[0017] Figure 4 is the structural schematic diagram of the frame of the present utility model;

[0018] Figure 5 is the structural schematic diagram of the bottom box of the present utility model.

[0019] In the figure: 1, frame; 2, bottom box; 3, lower clamping sleeve; 4, air duct; 5, exhaust window; 6, driving box; 7, frame; 8, rotating shaft; 9, foot pad; 10, infrared ranging box; 11, upper clamping sleeve; 12, heating rod; 13, storage groove; 14, nut sleeve; 15, screw rod; 16, groove; 17, cleaning brush. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] Embodiment 1

[0022] Please refer to Figures 1 to 5 , the present utility model provides an embodiment: a geomembrane hot press, which includes a frame body 1 and a bottom box 2. The bottom box 2 is fixedly installed in the middle of the inner bottom end of the frame body 1. Air cylinders 4 are evenly embedded and installed on both sides of the bottom box 2. A groove 16 is formed in the middle of the upper end surface of the bottom box 2. On both sides of the inside of the frame body 1, there are fixed side frames 7, and driving boxes 6 are slidably installed at both the upper and lower ends inside the side frames 7. A rotating shaft 8 is rotatably installed between two driving boxes 6 at the same height.

[0023] Furthermore,

[0024] Anti-slip pads are fixedly installed on the outer side of the lower end surface of the frame body 1. There are four anti-slip pads 9 in total, and the four anti-slip pads 9 are arranged in an array. Anti-slip pads are fixedly installed at the lower ends of the anti-slip pads 9. The frame body 1 is placed and supported through the anti-slip pads 9, and the anti-slip pads improve the friction force to ensure the stability of the support.

[0025] Furthermore,

[0026] A blower is provided inside the air cylinder 4, and a protective net is provided outside the air cylinder 4. Exhaust windows 5 are evenly installed on both sides of the upper end surface of the bottom box 2. The outside air flow enters the bottom box 2 through the blower, and then the air flow is discharged to the geomembrane through the exhaust windows 5.

[0027] Furthermore,

[0028] The groove 16 is adapted to the lower clamping sleeve 3. Cleaning brushes 17 are fixedly installed on both inner sides of the groove 16, and the cleaning brushes 17 are attached to the lower clamping sleeve 3. After the lower clamping sleeve 3 descends, it is received through the groove 16, and the cleaning brushes 17 can clean the surface of the rotating lower clamping sleeve 3 during the receiving process.

[0029] Embodiment 2

[0030] Please refer to Figures 1 to 5 , the present utility model provides an embodiment: a geomembrane hot press, which includes a frame body 1 and a bottom box 2. Infrared distance measuring boxes 10 are fixedly installed on both sides of the inner top end of the frame body 1. There are two rotating shafts 8 in total, and a lower clamping sleeve 3 and an upper clamping sleeve 11 are respectively sleeved and fixed on the outer sides of the two rotating shafts 8.

[0031] Furthermore,

[0032] Receiving grooves 13 are annularly and evenly distributed on the outer side of the rotating shaft 8, and heating rods 12 are fixed in the receiving grooves 13. The heating rods 12 are attached to the inside of the lower clamping sleeve 3 and the upper clamping sleeve 11. The lower clamping sleeve 3 and the upper clamping sleeve 11 can be heated through the heating rods 12 to realize hot pressing processing.

[0033] Furthermore,

[0034] Both sides of the rear end of the driving box 6 are fixedly provided with screw sleeves 14. Both sides inside the frame 7 are rotatably installed with lead screws 15, and the lead screws 15 threadedly penetrate through the corresponding screw sleeves 14. The lifting of the driving box 6 is realized by the rotation of the lead screws 15 to drive the corresponding screw sleeves 14 in a threaded manner.

[0035] Furthermore,

[0036] Positive threads and reverse threads are respectively provided at both ends of the lead screw 15, and the positive and reverse threads respectively drive the corresponding screw sleeves 14 in a threaded manner. The relative displacement of the two corresponding screw sleeves 14 is realized through the positive and reverse threads on the lead screw 15.

[0037] During the operation of the present utility model, it is powered by an external power supply. The operator starts the device through an external control device, imports the geomembrane to the central position inside the frame body 1 through the feeding mechanism, starts the infrared distance measurement inside the infrared distance measurement box 10 to detect the distance of the geomembrane, and then starts the external motor of the frame 7 to drive the lead screw 15 to rotate. The lead screw 15 drives the screw sleeve 14 to displace in a threaded manner. The positive and reverse threads at both ends of the lead screw 15 respectively drive the corresponding screw sleeves 14, so that the two corresponding driving boxes 6 move relatively. The driving box 6 drives the lower clamping sleeve 3 and the upper clamping sleeve 11 to approach each other through the rotating shaft 8, realizing the clamping of the upper and lower sides of the geomembrane. Then, starting the motor in the driving box 6 can drive the lower clamping sleeve 3 and the upper clamping sleeve 11 to rotate, realizing the clamping and feeding of the geomembrane. Starting the heating rod 12 heats the lower clamping sleeve 3 and the upper clamping sleeve 11, and its heat passes through the lower clamping sleeve 3 and the upper clamping sleeve 11 to form hot pressing on the geomembrane. During the processing, start the fan inside the air cylinder 4 to send air into the bottom box 2, and then discharge it to the geomembrane through the exhaust window 5 to avoid damage to the processed product due to excessive temperature.

[0038] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A geotextile membrane hot press, comprising a frame body (1) and a bottom box (2), characterized in that: The bottom box (2) is fixed at the middle of the inner bottom end of the frame body (1). On both sides of the bottom box (2), air ducts (4) are evenly embedded and installed. A groove (16) is formed at the middle of the upper end face of the bottom box (2). On both sides of the inside of the frame body (1), side frames (7) are fixed. At the upper and lower ends inside the side frames (7), drive boxes (6) are slidably installed. A rotating shaft (8) is rotatably installed between two drive boxes (6) at the same height. There are two rotating shafts (8) in total. On the outer sides of the two rotating shafts (8), a lower clamping sleeve (3) and an upper clamping sleeve (11) are respectively sleeved and fixed. On both sides of the top end inside the frame body (1), infrared ranging boxes (10) are fixed.

2. The geomembrane hot press according to claim 1, characterized in that: On the outer side of the lower end face of the frame body (1), foot pads (9) are fixed. There are four foot pads (9) in total, and the four foot pads (9) are arranged in an array. An anti-slip pad is fixed at the lower end of the foot pads (9).

3. A geomembrane hot press according to claim 1, characterized in that: A blower is provided inside the air duct (4), and a protective net is provided on the outer side of the air duct (4). Exhaust windows (5) are evenly installed on both sides of the upper end face of the bottom box (2).

4. A geomembrane hot press according to claim 1, characterized in that: The groove (16) is adapted to the lower clamping sleeve (3). On both sides inside the groove (16), cleaning brushes (17) are fixed, and the cleaning brushes (17) are attached to the lower clamping sleeve (3).

5. The geomembrane hot press according to claim 1, characterized in that: Receiving grooves (13) are annularly and evenly distributed on the outer side of the rotating shaft (8), and heating rods (12) are fixed inside the receiving grooves (13). The heating rods (12) are attached to the inside of the lower clamping sleeve (3) and the upper clamping sleeve (11).

6. The geomembrane hot press according to claim 1, characterized in that: On both sides of the rear end of the drive box (6), screw sleeves (14) are fixed. On both sides inside the side frame (7), lead screws (15) are rotatably installed, and the lead screws (15) threadedly penetrate through the corresponding screw sleeves (14).

7. A geomembrane hot press according to claim 6, characterized in that: Positive threads and reverse threads are respectively formed at both ends of the lead screw (15), and the positive and reverse threads respectively threadedly drive the corresponding screw sleeves (14).

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