Belt backstop

By introducing fan and gel cooling system into the belt reverser, the wear and deformation problems at high temperatures are solved, and continuous cooling and safety monitoring is achieved, which extends service life and improves safety.

CN223175038UActive Publication Date: 2025-08-01XIBERUI (SHENYANG) HEAVY MINING EQUIP CO LTD
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Patent Information

Application Number
CN202422524417.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-01
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

Existing belt inverters are prone to wear and deform under high temperature environments, resulting in a shortened service life, and safety hazards, and poor heat dissipation may cause fires.

Method used

A belt reverser is designed, using a fan to drive air flow and combine it with gel to cool down. By filling the gel in the shell, it forms a spatial mesh structure, using the heat absorption of the gel to absorb heat, and a temperature sensor is set for real-time monitoring.

Benefits of technology

Effectively reduce the temperature of the reverse stopper, extend the service life, reduce wear, improve safety, and prevent stuck and fire risks.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223175038U_ABST
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Abstract

The utility model discloses a belt backstop which comprises a backstop body, a support is fixedly assembled at the bottom end of the backstop body, a base is connected to the bottom end of the support in an inserted mode, and the base and the support are fixedly assembled through bolts. According to the backstop, the frames on the two sides of the backstop body are matched, air is blown to the positions between the frames and the backstop body along the inner wall of the support, the cooling purpose is achieved through continuous flowing of the air, meanwhile, the partition plates are arranged on the shell, and the space formed through matching of the partition plates and gel is filled with the gel, so that the cooling effect is improved. The gel is formed by connecting colloidal particles or macromolecules in sol or solution under a certain condition to form a space net structure, structural gaps are filled with liquid serving as a dispersion medium, the gel is frequently used for cooling treatment in daily life, heat can be rapidly absorbed, the lower portion of the gel makes contact with the shell, and the shell is not prone to falling off. And flowing air can take away heat absorbed by the gel, so that the purpose of continuous cooling is achieved, the damage probability of the belt conveyor is reduced, and the safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of backstops, and specifically to a belt backstop. Background Art

[0002] A belt backstop is a device used to prevent the belt from reversing after the machine stops. When the machine needs to stop, the belt backstop can quickly stop and lock the belt to prevent it from reversing, thus protecting other machines and tool equipment. The material quality and manufacturing process of the belt backstop directly affect its service life and performance. If the manufacturing quality is poor, problems such as fracture, wear, and cam deformation may occur after long-term use, resulting in the belt backstop losing its function. During the operation of the belt backstop, improper use is also likely to cause damage. During use, the backstop is prone to overheating. The main reason is that when the friction plates inside the backstop rotate at high speed, sufficient lubricating oil is required to reduce the heat generated by friction. If the lubrication system fails or the quality of the lubricating oil is poor, the friction between the friction plates will increase, resulting in a large amount of heat generation. When the belt conveyor operates under overload, the pressure on the reducer and the backstop will increase exponentially, which will cause excessive wear of the friction plates inside the backstop, resulting in excessive heat generation. The backstop is usually installed on the output shaft of the reducer, and this position often has a small space and poor heat dissipation conditions. If the surrounding environmental temperature is too high or the heat dissipation system design is unreasonable, it will cause poor heat dissipation of the backstop, resulting in a continuous increase in temperature. When the temperature is too high, the friction plates inside the backstop are prone to deformation, wear, and ablation at high temperatures, which will seriously affect its service life. At the same time, high temperature will accelerate the oxidation and deterioration of the lubricating oil, further aggravating the wear of the friction plates. Excessive temperature will cause changes in the friction coefficient inside the backstop, affecting its transmission efficiency, which will cause problems such as speed fluctuations and uneven forces during the operation of the belt conveyor, seriously affecting production efficiency and product quality. At the same time, high temperature will cause thermal expansion of the parts inside the backstop, resulting in a smaller clearance fit and even jamming, which will increase the risk of backstop failure and may even cause it to completely fail in severe cases. When the temperature of the backstop is too high, there may be safety accidents such as fires. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a belt backstop to solve the problems raised in the above background art.

[0004] To achieve the above object, the present utility model provides the following technical solution: A belt backstop, including a backstop main body, a support is fixedly assembled at the bottom end of the backstop main body, a base is inserted at the bottom end of the support, the base is fixedly assembled with the support through bolts, the number of bolts is two, a housing is fixedly assembled inside the support, the housing is located on the two bolts, a blower is fixedly installed at one end of the housing, frames are fixedly assembled on both sides of the backstop main body, openings are provided on the left and right sides of the surface of the housing, two partitions are arranged on the surface of the housing, and a gel is filled in the space surrounded by the two partitions, the backstop main body, the support and the housing.

[0005] Preferably, one of the partitions is fixedly assembled on the housing, a top block is fixedly assembled on the surface of the housing, the other partition is in contact with the top block, and the top block is fixed to the other partition by screws.

[0006] Preferably, through holes are provided on the side surface of the partition.

[0007] Preferably, a rubber pad is fixedly assembled at the bottom end of the side surface of the frame.

[0008] Preferably, a nano glue block is fixedly assembled on the side surface of the rubber pad.

[0009] Compared with the prior art, the beneficial effect of the present utility model is: A belt backstop, during the operation of the backstop main body, through the cooperation of the blower and the housing, the blower is started, the blower drives the air to flow, forming a wind that blows into the housing. The side surface of the housing away from the blower is in a closed state, and the formed wind is discharged through the position of the opening. Through the cooperation of the frames on both sides of the backstop main body, the wind blows along the inner wall of the support towards the space between the frame and the backstop main body. Through the continuous flow of air, the purpose of cooling is achieved. At the same time, partitions are provided on the housing. Through the cooperation of the partitions and the gel, the gel is filled in the formed space. The gel is that the colloidal particles or macromolecules in the sol or solution are connected to each other under certain conditions to form a spatial network structure, and the structure voids are filled with a liquid as the dispersion medium. In daily life, gels are often used for cooling treatment, which can absorb heat quickly. The lower part of the gel is in contact with the housing, and the flowing wind can take away the heat absorbed by the gel, thereby achieving the purpose of continuous cooling, reducing the probability of belt conveyor damage, and improving safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic structural diagram of the present utility model.

[0011] Figure 2 It is a sectional view of the support structure of the present utility model.

[0012] Figure 3 is Figure 2Schematic diagram of the structure at position A in [Chinese context].

[0013] In the figure: 1, backstop main body; 2, support; 3, base; 4, bolt; 5, housing; 6, fan; 7, frame; 8, partition; 9, through hole; 10, gel; 11, top block; 12, screw; 13, opening; 14, rubber pad; 15, nano glue block. Specific implementation mode

[0014] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0015] Please refer to Figures 1-3 , the present invention provides a technical solution: a belt backstop, including a backstop main body 1, a support 2 is fixedly assembled at the bottom end of the backstop main body 1, a base 3 is inserted at the bottom end of the support 2, the base 3 is fixedly assembled with the support 2 through bolts 4, the number of bolts 4 is two, a housing 5 is fixedly assembled inside the support 2, the housing 5 is located on the two bolts 4, a fan 6 is fixedly installed at one end of the housing 5, frames 7 are fixedly assembled on both sides of the backstop main body 1, openings 13 are provided on the left and right sides of the surface of the housing 5, two partitions 8 are arranged on the surface of the housing 5, and a gel 10 is filled in the space surrounded by the two partitions 8, the backstop main body 1, the support 2 and the housing 5.

[0016] The support 2 is fixed to the base 3 by bolts 4 to fix and support the backstop body 1. During the operation of the backstop body 1, the fan 6 is started, and the fan 6 drives the air to flow, forming wind that blows into the housing 5. One side of the housing 5 away from the fan 6 is in a closed state, and the formed wind is discharged through the opening 13. The wind blows along the inner wall of the support 2 towards the space between the frame 7 and the backstop body 1. Through the continuous flow of air, the purpose of cooling is achieved. At the same time, a partition 8 is provided on the housing 5, and the formed space is filled with a gel 10. The gel 10 is formed by the connection of colloidal particles or polymers in a sol or solution under certain conditions to form a spatial network structure, and the structure voids are filled with a liquid as the dispersion medium. In daily life, the gel 10 is often used for cooling treatment and can absorb heat quickly. The lower part of the gel 10 is in contact with the housing 5, and the flowing wind can take away the heat absorbed by the gel 10, thus achieving the purpose of continuous cooling. In addition, it is necessary to regularly check the lubrication system to ensure that the quality and quantity of the lubricating oil meet the requirements, and timely replace the aged lubricating oil and filter element. At the same time, it is also necessary to reasonably arrange the production plan to avoid the long-term overloading operation of the belt conveyor, keep the surrounding environment clean and well-ventilated, install monitoring equipment such as temperature sensors to monitor the temperature change of the backstop in real time, and once an abnormality is found, stop the machine immediately for inspection and handling.

[0017] Specifically, one of the partitions 8 is fixedly assembled on the housing 5, a top block 11 is fixedly assembled on the surface of the housing 5, and the other partition 8 is fitted to the top block 11, and the top block 11 is fixed to the other partition 8 by a screw 12.

[0018] In order to facilitate the replacement of the gel 10 that has been used for a long time, one side of the partition 8 is movably installed on the housing 5. The partition 8 is fixed to the top block 11 by passing a screw 12 through the partition 8. When replacing, the screw 12 is removed to disassemble the partition 8 for convenient operation.

[0019] Specifically, through holes 9 are formed in the side surface of the partition 8.

[0020] In order to facilitate the injection and filling operations of the gel 10, through holes 9 are formed in the partition 8, and auxiliary tools such as syringes can be used to supplement the gel 10 between the two partitions 8.

[0021] Specifically, a rubber pad 14 is fixedly assembled at the bottom end of the side surface of the frame 7.

[0022] The rubber pad 14 is fixed on the frame 7 to block the gap between the frame 7 and the housing 5, so that the wind generated by the fan 6 mainly blows towards the space between the frame 7 and the backstop body 1.

[0023] Specifically, a nano glue block 15 is fixedly assembled on the side surface of the rubber pad 14.

[0024] Attach a nano - adhesive block 15 cut from a nano - tape to the side of the rubber pad 14, and bond the position where the nano - adhesive block 15 is set to the frame 7, which facilitates operations such as replacing and cleaning the gel 10.

[0025] Working principle: During the operation of the check valve body 1, start the fan 6. The fan 6 drives the air to flow, forming wind that blows into the housing 5. The side of the housing 5 away from the fan 6 is in a closed state, and the formed wind is discharged through the opening 13. The wind blows along the inner wall of the support 2 towards the space between the frame 7 and the check valve body 1. Through the continuous flow of air, the purpose of cooling is achieved. At the same time, a partition 8 is provided on the housing 5, and the formed space is filled with a gel 10. The gel 10 is formed by the connection of colloidal particles or macromolecules in a sol or solution under certain conditions, forming a three - dimensional network structure. The structure voids are filled with a liquid as the dispersion medium. In daily life, the gel 10 is often used for cooling treatment and can absorb heat quickly. The lower part of the gel 10 is in contact with the housing 5, and the flowing wind can take away the heat absorbed by the gel 10, thus achieving the purpose of continuous cooling.

[0026] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A belt backstop, comprising a backstop main body (1), characterized in that: A support (2) is fixedly assembled at the bottom end of the check valve body (1). A base (3) is inserted into the bottom end of the support (2). The base (3) is fixedly assembled with the support (2) through bolts (4). The number of the bolts (4) is two. A housing (5) is fixedly assembled inside the support (2). The housing (5) is located on the two bolts (4). A fan (6) is fixedly installed at one end of the housing (5). Frames (7) are fixedly assembled on both sides of the check valve body (1). Openings (13) are formed on the left and right sides of the surface of the housing (5). Two partitions (8) are arranged on the surface of the housing (5). A gel (10) is filled in the space enclosed by the two partitions (8), the check valve body (1), the support (2) and the housing (5).

2. The backstop for belt according to claim 1, characterized in that: One of the partitions (8) is fixedly assembled on the housing (5). A top block (11) is fixedly assembled on the surface of the housing (5). The other partition (8) is in fit with the top block (11). The top block (11) is fixed to the other partition (8) through a screw (12).

3. A belt backstop according to claim 1, characterized in that: Through holes (9) are formed on the side surface of the partition (8).

4. A belt backstop according to claim 1, characterized in that: A rubber pad (14) is fixedly assembled at the bottom end of the side surface of the frame (7).

5. The belt backstop according to claim 4, characterized in that: A nano glue block (15) is fixedly assembled on the side surface of the rubber pad (14).