Turnover assembly and mechanism for soft package battery detection
By designing the flipped components for soft-pack battery detection, grabbing and flipping the batteries to detect welds, the problems of low detection efficiency and missed detection in the prior art are solved, and efficient online welding quality inspection is achieved.
Patent Information
- Application Number
- CN202521243389.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2035-06-18
AI Technical Summary
The existing welding quality inspection technology cannot match the high-speed continuous production rhythm of soft-pack batteries, resulting in low detection efficiency and defective batteries that may miss inspection, increasing production costs and safety risks.
A flip assembly for soft-pack battery detection, including jaws and driving components, can grab and flip the soft-pack battery, collect four-sided images for weld detection, and improve automation and production efficiency.
Online detection matching the production speed of soft-pack batteries is realized, production efficiency is improved, and subsequent processes of defective batteries are avoided.
Smart Images

Figure CN223175210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soft-pack battery shell welding detection, in particular to a flip assembly and mechanism for soft-pack battery detection. Background Art
[0002] In recent years, with the growing demand for safe, high-energy-density energy storage devices in the new energy industry, soft-pack batteries have attracted significant attention due to their unique electrolyte system design. By utilizing a solid-liquid hybrid electrolyte, this technology maintains the excellent ion mobility of a liquid electrolyte system while also providing the battery with enhanced mechanical strength and thermal stability through the solid component. This unique property holds great potential for soft-pack batteries in applications such as electric vehicles and large-scale energy storage.
[0003] In terms of manufacturing process, soft-pack batteries typically adopt a multi-layer stacked structure design. The battery cells are stacked, then installed in a metal shell and laser welded to form a soft-pack battery. The welding quality directly affects the performance of the battery. Therefore, after the shell is welded, the weld seam on the shell needs to be inspected.
[0004] Existing welding quality inspection technologies have significant limitations. Offline sampling inspection methods suffer from two major drawbacks: 1) Low inspection efficiency, unable to keep up with the high-speed, continuous production pace of soft-pack batteries, resulting in delayed process feedback; 2) Insufficient sampling coverage, which can lead to defective batteries being missed and passed into subsequent processes, increasing overall production costs and safety risks. Therefore, the development of an online shell welding quality inspection method is urgently needed to address the quality control challenges in the large-scale production of soft-pack batteries. Utility Model Content
[0005] The purpose of the utility model is to provide a flip assembly and mechanism for soft-pack battery detection, which can perform online detection of the soft-pack battery shell, match the production speed of the soft-pack battery, improve the production efficiency of the soft-pack battery, and at the same time, prevent defective batteries from flowing into subsequent processes.
[0006] In order to achieve the above-mentioned purpose, the specific scheme adopted by the utility model is: a flip assembly for soft-pack battery detection, including two oppositely arranged clamping jaws and a first driving assembly for lifting the clamping jaws, the two clamping jaws can move away from and toward each other, and can conflict with the two ends of the soft-pack battery during the opposite movement, fixing the soft-pack battery between the two clamping jaws, and a second driving assembly for driving the clamping jaw to rotate is provided on one side of the clamping jaw.
[0007] As an optimization solution for the above-mentioned flipping assembly for soft-pack battery testing: the first driving assembly includes a support frame, on which is provided a support plate for mounting two clamping claws and a first cylinder for driving the support plate to move vertically back and forth.
[0008] As another optimized solution for the flipping component used in the above-mentioned pouch battery detection: A fixed plate is fixedly connected to the support frame, and the first cylinder is fixed on the fixed plate.
[0009] As another optimized solution for the flipping component used in the above-mentioned pouch battery detection: A plurality of first slide rails extending in the vertical direction are fixedly connected to the fixed plate, and first sliders corresponding to the first slide rails one by one are fixedly connected to the support plate. The first sliders can slide along the first slide rails.
[0010] As another optimized solution for the flipping component used in the above-mentioned pouch battery detection: Two connecting plates corresponding to the clamping jaws one by one are slidably arranged on the support plate. The clamping jaws are rotatably arranged on the corresponding connecting plates, and the two connecting plates are driven by the second cylinder to move away from or towards each other.
[0011] As another optimized solution for the flipping component used in the above-mentioned pouch battery detection: A second slider is fixedly connected to the connecting plate, and a second slide rail corresponding to the second slider is fixedly connected to the support plate. The second slider can slide along the second slide rail.
[0012] As another optimized solution for the flipping component used in the above-mentioned pouch battery detection: The second driving component includes a driving motor fixed on the connecting plate, and the driving motor is in transmission connection with the clamping jaw.
[0013] As another optimized solution for the flipping component used in the above-mentioned pouch battery detection: A driving pulley is coaxially and fixedly connected to the driving shaft of the driving motor, a driven pulley is fixedly connected to the clamping jaw, and the driving pulley and the driven pulley are transmitted through a belt.
[0014] As another optimized solution for the flipping component used in the above-mentioned pouch battery detection: The clamping jaw includes a rotating disk, and two relatively arranged clamping blocks are fixedly connected to the rotating disk. The clamping blocks can be in contact with the end face of the pouch battery.
[0015] A mechanism for pouch battery detection includes a machine tool. A detection component for detecting pouch batteries and a flipping component for flipping pouch batteries are arranged on the machine tool. The detection component includes a camera and a robotic arm for driving the camera, and the flipping component is the above-mentioned flipping component.
[0016] Compared with the prior art, the present utility model has the following beneficial effects: The present utility model provides a flipping component for pouch battery detection, which grabs and flips the pouch battery, collects images of four surfaces of the pouch battery, and detects the weld seams on the outer shell, improving the automation degree of pouch battery processing, matching the production speed of pouch batteries, improving the production efficiency of pouch batteries, and at the same time, preventing defective batteries from flowing into subsequent processes. Description of the Drawings
[0017] Figure 1It is a structural diagram of the utility model;
[0018] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle;
[0019] Figure 3 It is a side view of the utility model;
[0020] Figure 4 It is a three-dimensional view of the utility model;
[0021] Figure 5 It is a partial structural diagram of the utility model;
[0022] Figure numerals: 1. machine tool, 2. support frame, 3. speed line, 4. first cylinder, 5. fixed plate, 6. first slide rail, 7. first slider, 8. support plate, 9. limit plate, 10. connecting plate, 11. drive motor, 12. clamping claw, 13. clamping block, 14. positioning plate, 15. sensor, 16. baffle, 17. load-bearing plate, 18. fixed splint, 19. positioning cylinder, 20. base, 21. first swing wheel, 22. horizontal plate, 23. positioning groove, 24. camera, 25. connecting seat, 26. movable splint, 27. connecting rod, 28. spring, 29. mounting block, 30. pull plate, 31. positioning scanner, 32. second slide rail, 33. second slider, 34. second cylinder, 35. protection pad, 36. protection block. DETAILED DESCRIPTION
[0023] The technical solution of the present invention is further elaborated in detail below in conjunction with specific embodiments. Parts not described and disclosed in detail in the following embodiments of the present invention should be understood as existing technologies known or should be known to those skilled in the art.
[0024] Example 1
[0025] A flip assembly for testing soft-pack batteries includes two oppositely disposed clamping jaws 12 and a first drive assembly for lifting the clamping jaws 12. The two clamping jaws 12 can move away from and toward each other, and can contact the two ends of the soft-pack battery during the movement, thereby fixing the soft-pack battery between the two clamping jaws 12. Figure 5As shown, each jaw 12 includes a rotating disk, and two oppositely arranged clamping blocks 13 are fixedly connected to the rotating disk. The clamping blocks 13 can abut against the end face of the soft-pack battery. In this embodiment, the rotating disk is a square plate-like structure. The clamping block 13 includes a first part fixedly connected to the rotating disk and a second part fixedly connected perpendicular to the first part. A space for the end of the soft-pack battery to extend into is formed between the second parts of the two clamping blocks 13. The length of the first part is small to avoid blocking the weld on the outer shell of the soft-pack battery. In this embodiment, a protective pad 35 is fixedly connected to the first part to protect the soft-pack battery and prevent damage to the outer shell of the soft-pack battery due to extrusion. In this embodiment, two oppositely arranged protective blocks 36 are fixedly connected to the rotating disk. The two protective blocks 36 and the two clamping blocks 13 are respectively located at the four sides of the rotating disk. When the jaw 12 grabs the soft-pack battery, the end of the soft-pack battery extends between the two clamping blocks 13 and abuts against the surface of the first part and the protective block 36.
[0026] The first driving assembly includes a support frame 2 fixedly arranged on the machine tool 1. The support frame 2 includes two oppositely arranged vertical rods and a horizontal rod. The bottom end of the vertical rod is fixedly connected to the machine tool 1, and the connection manner between the two is bolt connection; the top end of the vertical rod is fixedly connected to the end of the horizontal rod, and the connection manner between the two is bolt connection. A support plate 8 for installing two jaws 12 and a first cylinder 4 for driving the support plate 8 to move vertically are arranged on the support frame 2. For the installation manner of the first cylinder 4, a fixing plate 5 is fixedly connected to the support frame 2, the first cylinder 4 is fixedly installed on the fixing plate 5, and the piston end of the first cylinder 4 is fixedly connected to the support plate 8; in this embodiment, the support plate 8 is an "L"-shaped plate-like structure, including a horizontally arranged horizontal part and a vertically arranged vertical part. The vertical part is fixedly connected to the horizontal part, and the connection manner between the two is bolt connection. The support plate 8 is slidably connected to the fixing plate 5. Specifically, several first slide rails 6 extending in the vertical direction are fixedly connected to the fixing plate 5, and first sliders 7 corresponding to the first slide rails 6 one by one are fixedly connected to the support plate 8. The first sliders 7 can slide along the first slide rails 6. In this embodiment, the number of the first slide rails 6 and the first sliders 7 is both two, and the first sliders 7 are fixed on the vertical part. When the first cylinder 4 drives the support plate 8 to move, the first sliders 7 slide along the first slide rails 6.
[0027] The connection method between the clamping jaws 12 and the support plate 8 is that two connecting plates 10 corresponding to the clamping jaws 12 are slidingly provided on the support plate 8, and the clamping jaws 12 are rotatably provided on the corresponding connecting plates 10. The two connecting plates 10 are driven to move away from or towards each other by the second cylinder 34. The connecting plates 10 are located below the support plate 8 and perpendicular to the support plate 8; the second cylinder 34 is fixedly installed on the support plate 8 and is located between the two connecting plates 10. The second cylinder 34 is a double-acting cylinder, and the piston ends in two directions are respectively fixedly connected to the connecting plates 10; a second slider 33 is fixedly connected to the connecting plate 10, and a second slide rail 32 corresponding to the second slider 33 is fixedly connected to the support plate 8, and the second slider 33 can slide along the second slide rail 32. Taking one of the connecting plates 10 as an example, the connecting plate 10 includes a horizontally arranged third part and a vertically arranged fourth part. The third part and the fourth part are fixedly connected, and the connection method between the two is bolt connection, wherein the third part is used to connect with the support plate 8, that is, the second slider 33 is fixedly connected to the third part; the fourth part is used to connect with the clamping jaw 12. In order to improve the stability of the connecting plate 10, a reinforcing plate is fixedly arranged between the third part and the fourth part.
[0028] The connecting plate 10 is fixedly connected to the limiting plate 9, and the limiting plate 9 is fixedly connected to the third part. The connection method of the two is bolt connection. A limiting hole is provided on the support plate 8. The free end of the limiting plate 9 passes through the limiting hole and is located above the support plate 8. A baffle fixedly connected to the support plate 8 is provided at the opening of the limiting hole to prevent the clamping jaw 12 from falling off from the support plate 8 due to equipment failure.
[0029] A second drive assembly for driving the clamping jaw 12 to rotate is provided on one side of the clamping jaw 12. The second drive assembly includes a drive motor 11 fixed on the connecting plate 10. The drive motor 11 is transmission-connected to the clamping jaw 12. Specifically, the drive shaft of the drive motor 11 is coaxially fixedly connected to the active pulley, and the clamping jaw 12 is fixedly connected to the driven pulley. The active pulley and the driven pulley are transmitted by a belt. In this embodiment, the connecting plate 10 is provided with a rotating shaft for vertical rotation, one end of the rotating shaft is fixedly connected to the rotating disk, and the other end of the rotating shaft is fixedly connected to the positioning disk 14. A sensor 15 fixedly connected to the connecting plate 10 is provided around the positioning disk 14 for determining the rotation angle of the soft-pack battery.
[0030] In the embodiment, the first cylinder 4, the second cylinder 34 and the sensor 15 are all electrically connected to the control unit, which controls the opening and closing of each cylinder and the stroke of each piston. The data collected by the sensor 15 is also transmitted to the control unit so that it can issue correct instructions.
[0031] The working process of the flipping component is as follows: The soft-pack battery is located between two clamping jaws 12. The second cylinder 34 drives the two connecting plates 10 to move towards each other, thereby driving the two clamping jaws 12 to move towards each other, so that the two end parts of the soft-pack battery are respectively in contact with the corresponding clamping blocks 13. The first cylinder 4 drives the support plate 8 to move upward, thereby driving the clamping jaws 12 and the soft-pack battery fixed between the two clamping jaws 12 to move upward. After moving to the required position, it is locked. The driving motor 11 drives the clamping jaws 12 to rotate, thereby driving the soft-pack battery to rotate, completing the flipping of the soft-pack battery. The first cylinder 4 drives the support plate 8 to move downward, driving the flipped soft-pack battery to descend to the required position.
[0032] Embodiment 2
[0033] A mechanism for detecting soft-pack batteries includes a machine tool 1. A detection component for detecting soft-pack batteries and a flipping component for flipping soft-pack batteries are provided on the machine tool 1. The detection component includes a camera 24 and a robotic arm for driving the camera 24. The camera 24 is connected to the robotic arm through a connecting seat 25. The flipping component is the flipping component described in the embodiment. The mechanism further includes a clamping unit for clamping the soft-pack battery and a speed-doubling line 3 for conveying the clamping unit. The clamping unit is placed on the speed-doubling line 3 to drive the clamping unit to move and perform processing at different workstations.
[0034] The clamping unit includes a carrier plate 17, a fixed clamping plate 18 fixed on the carrier plate 17, and a movable clamping plate 26 slidably arranged on the carrier plate 17. A clamping space for clamping the soft-pack battery is formed between the fixed clamping plate 18 and the movable clamping plate 26. The carrier plate 17 is a square plate-like structure. Walking wheels are provided at the four corners of the carrier plate 17. Specifically, grooves are provided at the four corners of the carrier plate 17. Installation pieces fixedly connected to the carrier plate 17 are arranged above the grooves. The connection mode between the installation pieces and the carrier plate 17 is bolt connection; an installation shaft is fixedly connected to the installation piece. The axis of the installation shaft is perpendicular to the carrier plate 17. The walking wheels are rotatably arranged at the bottom of the installation shaft and the walking wheels are located in the grooves. When conveying the soft-pack battery, the lower surface of the carrier plate 17 is placed on the speed-doubling line 3. The walking wheels are in contact with the side wall of the installation track of the speed-doubling line 3. When the speed-doubling line 3 drives the clamping unit to move, the walking wheels rotate along the installation track, reducing the friction between the installation track and the clamping unit.
[0035] The fixed cleat 18 is configured such that a first intermediate plate is fixedly connected to the carrier plate 17. The fixed cleat 18 and the first intermediate plate are fixedly connected by bolts. Multiple reinforcing plates are provided between the fixed cleat 18 and the first intermediate plate to enhance the stability of the fixed cleat 18. The movable cleat 26 is configured such that a mounting block 29 fixedly connected to the carrier plate 17 is provided on the side of the movable cleat 26 facing away from the fixed cleat 18. A spring 28 is provided between the mounting block 29 and the movable cleat 26 to push the movable cleat 26 toward the fixed cleat 18. Specifically, there are two mounting blocks 29, which are distributed along the length direction of the movable splint 26. The mounting block 29 is connected to the bearing plate 17 by bolt connection. A connecting rod 27 is slidably provided on the mounting block 29. The connecting rod 27 is a cylindrical structure. A through hole is provided on the connecting block for the connecting rod 27 to pass through, and the through hole and the connecting rod 27 are clearance-fitted. One end of the connecting rod 27 is fixedly connected to the movable splint 26, and the other end of the connecting rod 27 passes through the mounting block 29 and is fixedly connected to the pull plate 30. In this embodiment, the two connecting rods 27 are connected to the same pull plate 30; the spring 28 is sleeved on the part of the connecting rod 27 located between the mounting block 29 and the movable splint 26, one end of the spring 28 abuts against the movable splint 26, and the other end of the spring 28 abuts against the mounting block 29.
[0036] Two groups of guide rods are provided on the movable splint 26, one group of guide rods corresponds to one mounting block 29, and each group of guide rods has two guide rods. Taking one group of guide rods as an example, the two guide rods are located on both sides of the connecting rod 27, and one end of the guide rod is fixedly connected to the movable splint 26, and a guide hole for the corresponding guide rod to slide is opened on the mounting block 29.
[0037] In this embodiment, protective pads are fixedly connected to the side of the movable clamping plate 26 and the fixed clamping plate 18 near the clamping space. The protective pads are made of elastic rubber and protect the outer shell surface. A pad is fixedly connected to the support plate 17 between the movable clamping plate 26 and the fixed clamping plate 18. The pad is connected to the support plate 17 by bolts. The pad is not only used to support the soft-pack battery, but also creates an escape gap between the lower surface of the soft-pack battery and the support plate 17 for the clamping jaws 12 to extend into, ensuring that the clamping jaws 12 can smoothly grasp the soft-pack battery.
[0038] A positioning assembly is provided on the machine tool 1. The positioning assembly includes a positioning cylinder 19 fixedly installed on the installation track of the speed-changing line 3. A fixed seat is fixedly connected below the track, and the positioning cylinder 19 is fixedly installed on the fixed seat. The top end of the piston of the positioning cylinder 19 is fixedly connected with a base 20. A first swing wheel 21 and a second swing wheel are rotatably arranged on the base 20. A vertical plate is arranged on the first swing wheel 21 and is fixedly connected with the outer side wall of the first swing wheel 21. A horizontal plate 22 is arranged on the second swing wheel and is fixedly connected with the outer side wall of the second swing wheel. A positioning groove 23 for accommodating the vertical plate is formed on the bearing plate 17. When the soft-pack battery is being conveyed, the positioning assembly is located below the bearing plate 17 to ensure the smooth passage of the soft-pack battery. When the bearing plate 17 is at the processing station, the speed-changing line 3 pauses working. The positioning cylinder 19 pushes the base 20 to move upward. The vertical plate enters the positioning groove 23, and the horizontal plate 22 contacts the lower surface of the bearing plate 17 to position it. When the bearing plate 17 is misaligned due to inertia, during the upward movement of the base 20, the vertical plate will deflect and enter the positioning groove 23. And as the vertical plate enters the positioning groove 23, the first swing wheel 21 will push the bearing plate 17 to correct its position, so as to ensure that the end of the soft-pack battery can be accurately located between the two clamping jaws 12.
[0039] In this embodiment, a baffle 16 is fixedly connected to the machine tool 1. The baffle 16 is vertically arranged and its top end is bent upward towards the upper side of the bearing plate 17 to form a blocking portion for blocking the upward movement of the bearing plate 17.
[0040] In this embodiment, a positioning scanner 31 is provided on the machine tool 1, and a scan code is provided on the bearing plate 17 for positioning the soft-pack battery to determine that the clamping unit enters this station.
[0041] The working process of this mechanism is as follows: The soft-pack battery is transported by the speed-changing line 3 to between the two clamping jaws 12. The second cylinder 34 drives the two connecting plates 10 to move towards each other, and then drives the two clamping jaws 12 to move towards each other, so that the two ends of the soft-pack battery respectively abut against the corresponding clamping blocks 13; pull the pull plate 30 to release the clamping of the soft-pack battery; the first cylinder 4 drives the support plate 8 to move upward, and then drives the clamping jaws 12 and the soft-pack battery fixed between the two clamping jaws 12 to move upward, so that it moves out of the clamping space. After moving to the required position, it is locked. The camera 24 collects the image of the soft-pack battery and transmits it to the control unit to identify and detect the weld seam. Then, the drive motor 11 drives the clamping jaws 12 to rotate, and then drives the soft-pack battery to rotate to collect the weld seams on different surfaces of the soft-pack battery until the detection is completed. The first cylinder 4 drives the support plate 8 to move downward, driving the detected soft-pack battery into the clamping space. Under the action of the spring 28, the moving clamping plate 26 and the fixed clamping plate 18 clamp the soft-pack battery and convey it to the next station through the speed-changing line 3.
[0042] The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features disclosed herein.
Claims
1. A flipping component for soft-pack battery detection, characterized in that: The invention comprises two clamping jaws (12) arranged opposite to each other and a first driving component for lifting the clamping jaws (12); the two clamping jaws (12) can move away from each other and towards each other, and can collide with both ends of a soft-pack battery during the movement towards each other, thereby fixing the soft-pack battery between the two clamping jaws (12); and a second driving component for driving the clamping jaw (12) to rotate is provided on one side of the clamping jaw (12).
2. The flipping assembly for soft-pack battery detection according to claim 1, wherein: The first driving assembly comprises a support frame (2), on which a support plate (8) for mounting two clamping jaws (12) and a first cylinder (4) for driving the support plate (8) to perform vertical reciprocating motion are provided.
3. The flipping assembly for soft-pack battery detection according to claim 2, characterized in that: A fixing plate (5) is fixedly connected to the support frame (2), and the first cylinder (4) is fixed on the fixing plate (5).
4. The flipping assembly for soft-pack battery detection according to claim 3, characterized in that: The fixed plate (5) is fixedly connected to a plurality of first slide rails (6) extending in a vertical direction, and the support plate (8) is fixedly connected to first sliders (7) corresponding one to one with the first slide rails (6), and the first sliders (7) are capable of sliding along the first slide rails (6).
5. The flipping assembly for soft-pack battery detection according to claim 2, characterized in that: Two connecting plates (10) corresponding to the clamping jaws (12) are slidably arranged on the support plate (8), and the clamping jaws (12) are rotatably arranged on the corresponding connecting plates (10). The two connecting plates (10) are driven by the second cylinder (34) to move in opposite directions or towards each other.
6. The flipping assembly for soft-pack battery detection according to claim 5, wherein: A second slider (33) is fixedly connected to the connecting plate (10), and a second slide rail (32) corresponding to the second slider (33) is fixedly connected to the supporting plate (8), and the second slider (33) can slide along the second slide rail (32).
7. The flipping assembly for soft-pack battery detection according to claim 5, characterized in that: The second drive assembly includes a drive motor (11) fixed on the connecting plate (10), and the drive motor (11) is in transmission connection with the clamping claw (12).
8. A flipping component for soft-pack battery detection according to claim 7, characterized in that: The driving shaft of the driving motor (11) is coaxially fixedly connected to a driving pulley, and the clamping claw (12) is fixedly connected to a driven pulley, and transmission is carried out between the driving pulley and the driven pulley via a belt.
9. The flipping assembly for soft-pack battery detection according to claim 1, characterized in that: The clamping jaw (12) comprises a rotating disk, to which two clamping blocks (13) arranged opposite to each other are fixedly connected, and the clamping blocks (13) are capable of contacting the end faces of the soft-pack battery.
10. A mechanism for detecting soft-pack batteries, characterized in that: The invention comprises a machine tool (1), wherein the machine tool (1) is provided with a detection component for detecting soft-pack batteries and a flipping component for flipping the soft-pack batteries, the detection component comprises a camera (24) and a mechanical arm for driving the camera (24), and the flipping component is the flipping component described in any one of claims 1 to 9.