Foldable backrest structure and bed structure

By designing a foldable backrest structure and a flexible connection backrest plate, the problem of soft-packing bed backrest occupying large space during transportation is solved, and a smaller packaging volume and higher assembly efficiency is achieved, which improves transportation efficiency and design flexibility.

CN223183229UActive Publication Date: 2025-08-05ZHEJIANG KANGBEIDE SMART FURNISHINGS CO LTD
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Patent Information

Application Number
CN202422282534.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-08-05
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The backrest part of the existing soft-pack bed occupies a large space during transportation, resulting in high transportation costs and it is difficult to further reduce the packaging space.

Method used

A foldable backrest structure is designed. The backrest plate is connected by a flexible connection structure. The upper backrest plate and the lower backrest plate can be folded into a flat packaging state. When used, it is unfolded into a plate-like structure. The backrest columns can be detachedly connected, and a column cover of flexible materials and replaceable fabrics are used to improve strength and design flexibility.

Benefits of technology

It effectively reduces the packaging space, simplifies the assembly process, improves the strength and design flexibility of the backrest column, and reduces transportation costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the foldable backrest structure and the bed structure, a backrest plate is divided into an upper backrest plate and a lower backrest plate which are connected through a flexible connecting structure, the backrest plate is arranged in a foldable mode, sponge is attached to the supporting face of the backrest plate, and the supporting face of the backrest plate is sleeved with a backrest face cover wrapping the sponge; in the packaging state, the backrest plate is folded in half so that the supporting side of the upper backrest plate and the supporting side of the lower backrest plate can abut against each other, a flat packaging structure body is formed, and the packaging size can be further reduced in the packaging process. In the using state, the backrest plate is unfolded to form a plate-shaped structural body, and the backrest stand columns are detachably and fixedly connected with the upper backrest plate and the lower backrest plate at the same time. In the installation process of the backrest part, the distance between the upper backrest plate and the lower backrest plate, the thickness of the sponge and the length of the handle piece of the backrest face cover are adjusted, and different concave shapes can be formed on the surface of the backrest.
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Description

Technical Field

[0001] The utility model relates to a bed, in particular to a soft-packed bed. Background Art

[0002] As people's requirements for quality of life become higher and higher, soft-padded beds have begun to be widely used because of their good comfort.

[0003] A soft-padded headboard method is proposed in the prior art, and its publication number is CN115778135A. The soft-padded headboard includes a headboard frame and a soft-padded body covered on the headboard frame. The soft-padded body is spliced by several independent soft-padded blocks. The soft-padded blocks include an upper soft-padded block and a lower soft-padded block, wherein the upper soft-padded block includes an upper edge soft-padded block and an upper middle soft-padded block, and the upper edge soft-padded block and the upper middle soft-padded block are respectively fixedly connected to the headboard frame by fasteners; the lower soft-padded block includes a lower edge soft-padded block and a lower middle soft-padded block, and the lower edge soft-padded block and the lower middle soft-padded block are respectively fixedly connected to the headboard frame by fasteners.

[0004] Although the existing technology has soft-packed the backrest part, such a backrest part often occupies a large transportation space during transportation. Therefore, how to further reduce the packaging space and save transportation costs has become a major improvement direction. Utility Model Content

[0005] The purpose of the utility model is to provide a foldable backrest structure and a bed structure so as to further reduce the packaging space.

[0006] The purpose of the present utility model is achieved as follows: A foldable backrest structure includes a backrest body, wherein the backrest body includes a foldable backrest board;

[0007] The support surface of the backrest board is covered with sponge and is provided with a backrest cover covered with sponge. The folding hinge of the backrest board is configured as a flexible connection structure.

[0008] In the packaging state, the backrest board is folded to form a flat packaging structure; in the use state, the backrest board is unfolded to form a plate-shaped structure.

[0009] Furthermore, the backrest plate is divided into an upper backrest plate and a lower backrest plate connected by a flexible connection structure. In the packaged state, the backrest plate is folded in half so that the supporting side of the upper backrest plate and the supporting side of the lower backrest plate are relatively close to each other.

[0010] Furthermore, the sponge is configured as a whole and simultaneously covers the support surfaces of the upper backrest plate and the lower backrest plate, the flexible connection structure is configured as a flexible handle piece connected to the inner surface of the backrest cover, the sponge is provided with a through seam, the through seam is opposite to the gap between the upper backrest plate and the lower backrest plate, the handle piece penetrates the through seam of the sponge toward the back side of the backrest plate and is connected to the back of the upper backrest plate or the lower backrest plate.

[0011] Furthermore, the backrest body also includes at least two backrest columns that support the ground when in use and are removed when packaged. In the use state, the back of the backrest board is detachably connected to the backrest columns.

[0012] Furthermore, the backrest column includes a hard column body and a flexible column cloth cover, and the column cloth cover wraps the column body.

[0013] Furthermore, the column body is configured as a straight hollow tube, with a pipe plug made of a flexible material sealed and inserted at one or both ends.

[0014] Furthermore, the pipe plug comprises:

[0015] The exposed portion is exposed outside the main body of the column;

[0016] A plurality of lateral protrusions laterally surrounding the exposed portion, wherein a portion of the column cloth cover is folded into the inner cavity of the column body from the end opening of the column body and is pressed against the inner wall of the column body by the lateral protrusions;

[0017] The hollow cavity has an opening structure on one side and faces the inner cavity of the column body, and the hollow cavity corresponds to the distribution area of the lateral protrusion.

[0018] As another aspect of the present invention, a bed structure is proposed for the above-mentioned foldable backrest structure, comprising:

[0019] Two side panels detachably connected to the backrest body and distributed on the left and right sides, the side panels extending horizontally along the length of the bed;

[0020] A plurality of ribs arranged at intervals along the length of the bed and formed into steel pipes, the ribs extending horizontally along the width of the bed;

[0021] Two wooden rib bar mounting rods, the rib bar mounting rods extending along the length of the side panels and fixedly connected to the inner side of the side panels, the two ends of the rib bar being detachably connected to the two rib bar mounting rods;

[0022] The rib strip mounting rod has a plurality of rib strip mounting grooves with openings facing upwards, the rib strip mounting grooves correspond to the rib strips one by one, and the rib strips are detachably plugged into the rib strip mounting grooves.

[0023] The beneficial effects of the present invention are:

[0024] 1. The backrest board can be folded, and the upper and lower backrest boards are connected by a flexible connection structure, which facilitates further reducing the packaging volume during the packaging process;

[0025] 2. When using, you only need to unfold the backrest board and fix it with the backrest column;

[0026] 3. Compared with traditional wooden columns, the backrest columns have higher strength and a simpler assembly process. There is no need to use glue, nails, installation tools, etc. Compared with existing iron columns, the backrest columns of this patent can flexibly change the surface appearance by replacing the fabric (column cloth cover), and have better design plasticity. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a three-dimensional structural diagram of the utility model.

[0028] Figure 2 It is a schematic diagram of the cross-sectional structure of the backrest board.

[0029] Figure 3 It is a schematic diagram of the folding scheme of the backrest panel.

[0030] Figure 4 Schematic diagram of the backrest panel in the folded state.

[0031] Figure 5 This is a schematic diagram of the backrest panel.

[0032] Figure 6 It is an exploded diagram of the backrest column.

[0033] Figure 7 This is a schematic diagram of the pipe plug installation.

[0034] Figure 8 This is a schematic diagram of the installation plan for the ribs. DETAILED DESCRIPTION

[0035] The following is a combination of the appended examples of the present invention Figure 1-8 The technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort shall fall within the scope of protection of the present invention.

[0036] like Figure 1-3 As shown, a foldable backrest structure is proposed, which includes a backrest body, and the backrest body includes a foldable backrest board 1.

[0037] The support surface of the backrest board 1 is covered with sponge 6 and is provided with a backrest surface cover 4 covering the sponge 6 . The folding hinge of the backrest board 1 is configured as a flexible connection structure.

[0038] In the packaging state, the backrest board 1 is folded to form a rectangular flat packaging structure; in the use state, the backrest board 1 is unfolded to form a plate-shaped structure.

[0039] As a preferred embodiment, Figure 2 、 3 As shown, the backrest board 1 is divided into an upper backrest board 1a and a lower backrest board 1b connected by a flexible connection structure. Both are rectangular boards. In the packaged state, the backrest board 1 is folded in half so that the supporting side of the upper backrest board 1a and the supporting side of the lower backrest board 1b are relatively close to each other.

[0040] The sponge 6 is formed as a whole and covers the support surface of the upper backrest plate 1a and the lower backrest plate 1b at the same time. The flexible connection structure is a flexible handle 5 (usually made of cloth) connected to the inner surface of the backrest cover 4. The sponge 6 is provided with a through seam 6a (such as Figure 5 As shown), the through-slit 6a is opposite to the gap between the upper backrest plate 1a and the lower backrest plate 1b, and the handle member 5 passes through the through-slit 6a of the sponge 6 toward the back side of the backrest plate 1 and is connected to the back of the upper backrest plate 1a or the lower backrest plate 1b.

[0041] like Figure 3 、 4 As shown, when packaging, the backrest board 1 is folded in half, so that the backrest cover 4 is also folded in half and relatively fit together, and the sponge 6 of the upper backrest board 1a and the sponge 6 of the lower backrest board 1b are pressed against each other (part of the sponge 6 protrudes outward), forming a flexible contact effect, so that the flat packaging structure formed after folding has certain shock-absorbing performance.

[0042] The backrest body also includes two backrest columns 2 that support the ground when in use and are removed when packed. In the use state, the back of the backrest board 1 is detachably connected to the backrest columns 2, that is, the backrest columns 2 are detachably fixedly connected to the back of the upper backrest board 1a and the back of the lower backrest board 1b at the same time; Figure 2 As shown, an upper support bar 3 is fixedly connected to the upper side of the back of the upper backrest plate 1a. The upper support bar 3 extends horizontally in the left and right directions, and the upper ends of the two backrest columns 2 support the upper support bar 3.

[0043] like Figure 6As shown, the backrest column 2 includes a hard column body 2a and a flexible column cloth cover 2b. The column cloth cover 2b wraps the column body 2a and is sewn according to the shape of the column body 2a. The column body 2a is configured as a straight hollow tube (such as a rectangular steel tube or other types of tubes), and a pipe plug 2c made of a flexible material is sealed and inserted at its lower end. The pipe plug 2c can be a structure made of rubber, which is used to seal the lower end of the column body 2a.

[0044] One end of the column cloth cover 2b is set as an open end, and the other end is set as a closed end. The length of the column cloth cover 2b is slightly longer than the length of the column body 2a.

[0045] During assembly, put the column cloth cover 2b on the column body 2a, and insert the column body 2a from the open end of the column cloth cover 2b until the lower end of the column body 2a presses against the closed end of the column cloth cover 2b. Since the length of the column cloth cover 2b is slightly longer than the length of the column body 2a, the fabric of the open end of the column cloth cover 2b exceeds the pipe opening of the column body 2a. The excess part of the column cloth cover 2b can be stuffed into the pipe opening, and then the pipe plug 2c is stuffed into the pipe opening of the column body 2a, and the column cloth cover 2b is sealed at the same time; the packaging of the backrest column 2 is completed at this point.

[0046] Compared with traditional wooden backrest columns, the backrest column 2 of this embodiment has higher strength and a simpler assembly process, without the need for glue, nail guns, installation tools, etc.

[0047] Compared with the iron columns on the market, this embodiment can flexibly change the surface appearance by replacing the fabric (column cloth cover 2b), and has better design plasticity.

[0048] like Figure 7 As shown, the pipe plug 2c includes:

[0049] The exposed portion 201 is exposed outside the column body 2a and is used to contact the ground and support the column body 2a;

[0050] A plurality of lateral protrusions 202 laterally surround the exposed portion 201. A portion of the column cloth cover 2b is folded into the inner cavity of the column body 2a from the end opening of the column body 2a and is pressed against the inner wall of the column body 2a by the lateral protrusions 202.

[0051] The hollow cavity 203 has an open structure on one side and faces the inner cavity of the column body 2 a . The hollow cavity 203 corresponds to the distribution area of the lateral protrusions 202 .

[0052] After the pipe plug 2c is inserted, the lateral pressure generated by the lateral protrusion 202 is used to press a portion of the column cloth cover 2b against the inner wall of the column body 2a, and the end of the column body 2a presses against the exposed portion 201 to form a seal.

[0053] This patent also proposes a soft-pack bed structure, which is equipped with the above-mentioned foldable backrest structure. The soft-pack bed includes:

[0054] Two side panels 8 detachably connected to the backrest body and distributed on the left and right sides, the side panels 8 extending horizontally along the length of the bed, and the two side panels 8 are detachably fixedly connected to the two backrest columns 2;

[0055] The bottom panel 7 is located at the foot of the bed. The two ends of the bottom panel 7 are detachably fixedly connected to the two side panels 8 and are perpendicular to each other, thereby forming a rectangular bed structure.

[0056] A plurality of ribs 10 are spaced apart along the length of the bed and extend horizontally along the width of the bed. The ribs 10 are made of steel pipes, replacing traditional solid wood boards, which are stronger and cheaper.

[0057] Two wooden rib strip mounting rods 9, which extend along the length of the side panels 8 and are fixedly connected to the inner side of the side panels 8. The two ends of the rib strip 10 are detachably connected to the two rib strip mounting rods 9;

[0058] The cross brace 11 is composed of two crisscross rods that can be detachably assembled. One rod (longitudinal rod) extends horizontally along the length of the bed and is located in the middle of the width of the bed. The other rod (transverse rod) is mounted on the longitudinal rod, and the transverse rod is located in the middle of the length of the bed. The longitudinal rod supports the ribs 10.

[0059] Among them, the backrest board 1 is connected to the backrest column 2 by screws, and the side panel 8 and the bottom panel 7 are respectively connected to the horizontal bar and the longitudinal bar of the cross support 11 by bolts. After the backrest column 2 and the backrest board 1 are assembled, the two backrest columns 2 are respectively connected to the two side panels 8 to complete the assembly of the main frame.

[0060] like Figure 8 As shown, the rib bar mounting rod 9 has a plurality of rib bar mounting grooves 9a with upward openings. The rib bar mounting grooves 9a correspond one to one with the rib bar 10. The rib bar 10 is detachably inserted into the rib bar mounting grooves 9a, which reduces installation noise. The rib bar mounting grooves 9a are used to locate the installation position of the rib bar 10, eliminating the need for any fasteners, making installation easy and ensuring the strength of the installed structure. After completing the assembly of the main frame, the rib bar 10 is clamped into the rib bar mounting grooves 9a of the rib bar mounting rod 9 to complete the product assembly. This step does not require installation screws and is quick and convenient.

[0061] A specific installation method is proposed for the foldable backrest structure, which includes the following steps:

[0062] S1. Fix the upper backrest plate 1a and the lower backrest plate 1b on the workbench, and reserve a certain gap between the upper backrest plate 1a and the lower backrest plate 1b;

[0063] S2. Place the sponge 6 on the support surfaces of the upper backrest plate 1a and the lower backrest plate 1b, and cut a through seam 6a with a knife at a position on the sponge 6 that is opposite to the gap between the upper backrest plate 1a and the lower backrest plate 1b. The through seam 6a runs through the front and back.

[0064] S3. Wrap the upper backrest plate 1a, the lower backrest plate 1b and the sponge 6 with the backrest cover 4, driving the handle 5 backward through the through-slit 6a during wrapping;

[0065] S4. Tighten the handle 5 and fix the handle 5 on the back of the upper backrest plate 1a or the lower backrest plate 1b.

[0066] Among them, in step S4, with the tightening action of the handle piece 5, the handle piece 5 drives the backrest cover 4 to tighten at the position where the handle piece 5 is located, driving the part of the sponge 6 facing the gap between the upper backrest plate 1a and the lower backrest plate 1b to deform, forming a concave shape. At the same time, the concave part of the sponge 6 fills the gap between the upper backrest plate 1a and the lower backrest plate 1b, forming a backrest groove 4a on the supporting side of the backrest plate 1.

[0067] By adjusting the distance between the upper backrest plate 1a and the lower backrest plate 1b, the thickness of the sponge 6, and the length of the handle 5 of the backrest cover 4, different concave shapes can be formed on the backrest surface.

[0068] The flexible connection between the upper backrest plate 1a and the lower backrest plate 1b can be achieved through the sponge 6 and the backrest cover 4, which is a flexible connection relationship; therefore, the upper backrest plate 1a and the lower backrest plate 1b can be folded and packaged during packaging, thereby saving packaging space. At the same time, it is more convenient for users to assemble. They only need to unfold the upper backrest plate 1a and the lower backrest plate 1b, and then use the backrest column 2 to fix the upper backrest plate 1a and the lower backrest plate 1b together.

[0069] The entire soft-pack bed is configured as a detachable and disassembled structure, which is disassembled and reassembled into a rectangular installation structure during packaging (similar to several previous patents of the applicant). The packaging size is small and can meet packaging and transportation requirements.

[0070] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "front", "back", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention; in the present invention, it should also be noted that the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an integrally formed connection, a mechanical connection, or an indirect connection through an intermediate connecting component, and the specific meaning of the terms in this utility model can be understood based on the specific circumstances.

[0071] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description. It is intended that all variations within the meaning and range of equivalents of the claims be encompassed within the present invention, and any reference numerals in the claims should not be construed as limiting the claims to which they relate.

[0072] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A foldable backrest structure, characterized in that: The backrest comprises a backrest body, wherein the backrest body comprises a foldable backrest board (1); The support surface of the backrest board (1) is covered with sponge (6), and is provided with a backrest cover (4) covering the sponge (6); the folding hinge of the backrest board (1) is configured as a flexible connection structure; In the packaging state, the backrest board (1) is folded to form a flat packaging structure; in the use state, the backrest board (1) is unfolded to form a plate-shaped structure.

2. The foldable backrest structure according to claim 1, characterized in that: The backrest board (1) is divided into an upper backrest board (1a) and a lower backrest board (1b) connected by a flexible connection structure. In a packaged state, the backrest board (1) is folded in half so that the supporting side of the upper backrest board (1a) and the supporting side of the lower backrest board (1b) are relatively close to each other.

3. The foldable backrest structure according to claim 2, characterized in that: The sponge (6) is configured as a whole and simultaneously covers the support surfaces of the upper backrest plate (1a) and the lower backrest plate (1b); the flexible connection structure is configured as a flexible handle member (5) connected to the inner surface of the backrest back cover (4); the sponge (6) is provided with a through-slit (6a); the through-slit (6a) is directly opposite to the gap between the upper backrest plate (1a) and the lower backrest plate (1b); the handle member (5) penetrates the through-slit (6a) of the sponge (6) toward the back side of the backrest plate (1) and is connected to the back of the upper backrest plate (1a) or the lower backrest plate (1b).

4. The foldable backrest structure according to claim 2, characterized in that: The backrest body also includes at least two backrest columns (2) that support the ground when in use and are removed when packaged. In the use state, the back of the backrest board (1) is detachably connected to the backrest columns (2).

5. The foldable backrest structure according to claim 4, characterized in that: The backrest column (2) comprises a hard column body (2a) and a flexible column cloth cover (2b), wherein the column cloth cover (2b) wraps the column body (2a).

6. The foldable backrest structure according to claim 5, characterized in that: The column body (2a) is entirely configured as a straight hollow pipe, one or both ends of which are sealed and inserted with a pipe plug (2c) made of a flexible material.

7. The foldable backrest structure according to claim 6, characterized in that: The pipe plug (2c) comprises: An exposed portion (201) exposed outside the column body (2a); A plurality of lateral protrusions (202) laterally surrounding the exposed portion (201); a portion of the column cloth cover (2b) is folded into the inner cavity of the column body (2a) from the end opening of the column body (2a) and is pressed against the inner wall of the column body (2a) by the lateral protrusions (202); The hollow cavity (203) has an open structure on one side and faces the inner cavity of the column body (2a), and the hollow cavity (203) corresponds to the distribution area of the lateral protrusions (202).

8. A bed structure, characterized in that: include: Install the foldable backrest structure according to claim 1, Two side panels (8) detachably connected to the backrest body and distributed on the left and right, the side panels (8) extending horizontally along the length of the bed; A plurality of rib strips (10) arranged at intervals along the length of the bed and configured as steel pipes, wherein the rib strips (10) extend horizontally along the width of the bed; Two wooden rib strip mounting rods (9), the rib strip mounting rods (9) extending along the length direction of the side panel (8) and fixedly connected to the inner side of the side panel (8), and the two ends of the rib strip (10) are detachably connected to the two rib strip mounting rods (9); The rib strip mounting rod (9) has a plurality of rib strip mounting grooves (9a) with openings facing upwards, the rib strip mounting grooves (9a) correspond one to one with the rib strips (10), and the rib strips (10) are detachably plugged into the rib strip mounting grooves (9a).

Citation Information

Patent Citations

  • Soft wrapping method of soft wrapping bed head

    CN115778135A