High-efficiency glutinous rice cleaning device for rice dumpling production

By designing a bevel gear system and a glutinous rice cleaning device for the production of zongzi with impact blocks, the problems of insufficient cleaning and blockage caused by glutinous rice accumulation are solved, and efficient cleaning and anti-blocking are achieved to ensure production continuity.

CN223185093UActive Publication Date: 2025-08-05HUBEI SHENGTOU ECOLOGICAL FOOD DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202422314943.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-05
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

In the production of rice dumplings, glutinous rice accumulates with each other during cleaning, resulting in insufficient cleaning, and it is easy to cause blockage of the discharge port during discharge, affecting work efficiency.

Method used

A high-efficiency glutinous rice cleaning device is designed, which drives the mixing plate and scraper to rotate in reverse through bevel gear system to realize interlaced stirring and cleaning, and combines a synchronization belt and impact block system to prevent glutinous rice from clogging the discharge pipe.

Benefits of technology

It improves the cleaning efficiency of glutinous rice, avoids insufficient cleaning and blockage of discharge ports caused by accumulation of glutinous rice, prevents mold from glutinous rice, and ensures continuous production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-efficiency sticky rice cleaning device for zongzi production, which belongs to the technical field of zongzi production and processing and comprises a cleaning tank, a support frame is mounted on the cleaning tank, a discharge pipe is connected below the cleaning tank, an end cover is mounted above the cleaning tank, and a hollow column is connected onto the end cover. According to the high-efficiency glutinous rice cleaning device for zongzi production, a first bevel gear is rotated through a motor, a second bevel gear and a third bevel gear are promoted to rotate reversely, rotation of the second bevel gear can drive a stirring plate to stir glutinous rice and water in a cleaning tank, the third bevel gear can drive a scraper to rotate, and a stirring rod can stir the glutinous rice; the stirring and cleaning efficiency is improved through the staggered stirring plates and stirring rods, the situation that cleaning of impurities is affected by sticky rice accumulation is avoided, the scraping plate continues to be rotated during discharging, the scraping plate and the sponge layer can remove sticky rice adhering to the inner wall of the cleaning tank, and it is avoided that sticky rice is mildewed due to too long residual time.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rice dumpling production and processing, in particular to a high-efficiency glutinous rice cleaning device for rice dumpling production. Background Art

[0002] Zongzi is a traditional festival food with a long history. Both the selection of zongzi leaves and the combination of fillings are very rich and colorful. Modern zongzi refers to a food made by wrapping glutinous rice or sticky millet with zongzi leaves and steaming it. During the production process of zongzi, the glutinous rice needs to be washed and soaked for a period of time to soften it before processing and production.

[0003] In order to meet production needs, a large amount of glutinous rice will be filled in at one time during cleaning. These glutinous rice will pile up on each other during cleaning, resulting in inadequate cleaning. When the cleaned glutinous rice is discharged into the filtering equipment, some glutinous rice will remain in the cleaning equipment. If it is not cleaned in time, it will cause mold. The glutinous rice that becomes sticky due to water will also cause blockage, thereby affecting work efficiency. Utility Model Content

[0004] In order to overcome the above-mentioned defects, the utility model provides a high-efficiency glutinous rice cleaning device for rice dumpling production, which solves the problems of insufficient cleaning caused by the accumulation of a large amount of glutinous rice and the blockage of the discharge port caused by some glutinous rice during discharge.

[0005] To achieve the above-mentioned object, the utility model provides the following technical solution: a highly efficient glutinous rice cleaning device for producing zongzi, comprising a cleaning tank, a support frame installed on the cleaning tank, a discharge pipe connected to the bottom of the cleaning tank, an end cover installed above the cleaning tank, a hollow column connected to the end cover, a filling port connected to the end cover, a motor installed on the end cover, a first bevel gear connected to the output shaft of the motor, a second bevel gear meshedly connected to the top of the first bevel gear, a third bevel gear meshedly connected to the bottom of the first bevel gear, and a rotating sleeve connected to the bottom of the third bevel gear;

[0006] A scraper is connected to the bottom of the rotating sleeve, a connecting rod is connected to the second bevel gear, a plurality of stirring plates are connected to the connecting rod, one end of the connecting rod is connected to a main synchronous wheel, a synchronous belt is installed on the main synchronous wheel, a secondary synchronous wheel is installed on the synchronous belt, a fixing rod is connected to a slotted plate slidably connected to the fixing rod, and an impact block is connected to the slotted plate.

[0007] As a further solution of the present invention: the second bevel gear is rotatably connected in the hollow column, the connecting rod passes through the third bevel gear, the rotating sleeve and the cleaning tank and is connected to the main synchronous wheel, and the rotating sleeve is rotatably connected to the hollow column.

[0008] As a further solution of the present invention: the auxiliary synchronous wheel is rotatably connected to the bottom of the cleaning tank, the slotted plate is provided with a slide groove and a notch on one side, a rubber pad is provided on the side of the impact block that contacts the discharge pipe, and a control valve is installed on the discharge pipe.

[0009] As a further solution of the present invention: the scraper contacts the inner wall of the cleaning tank, a sponge layer is provided on one side of the scraper close to the inner wall of the cleaning tank, and a plurality of stirring rods are connected to the other side of the scraper, and the stirring plates and stirring rods are distributed in an alternating manner.

[0010] As a further solution of the present invention: a fixing plate is connected below the cleaning tank, a limiting groove is provided on the fixing plate, and a spring is connected to the fixing plate.

[0011] As a further solution of the present invention: the impact block is connected to a limiting block, the limiting block is T-shaped and slides in a limiting groove, and one end of the spring is connected to the impact block.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The high-efficiency glutinous rice cleaning device for rice dumpling production is provided with a first bevel gear, a second bevel gear, a third bevel gear, a stirring plate, a scraper, a stirring rod and a sponge layer. The first bevel gear is rotated by a motor to cause the second bevel gear and the third bevel gear to rotate in opposite directions. The rotation of the second bevel gear drives the stirring plate to stir the glutinous rice and water in the cleaning tank, and the third bevel gear drives the scraper to rotate, so that the stirring rod can stir the glutinous rice. The staggered stirring plates and stirring rods improve the stirring and cleaning efficiency, and prevent the accumulation of glutinous rice from affecting the cleaning of impurities. The scraper continues to rotate during discharge, so that the scraper and the sponge layer can remove the glutinous rice stuck to the inner wall of the cleaning tank, and prevent the glutinous rice from remaining for too long and causing mold.

[0014] 2. The highly efficient glutinous rice cleaning device for rice dumpling production is provided with a main synchronous wheel, a secondary synchronous wheel, a synchronous belt, a fixed rod, a slotted plate, a collision block and a spring. When the first bevel gear drives the connecting rod to rotate, the connecting rod drives the main synchronous wheel to rotate, thereby using the synchronous belt to drive the secondary synchronous wheel to rotate, so that the fixed rod can push the collision block to move through the slotted plate, prompting the collision block to compress the spring. As the secondary synchronous wheel continues to rotate, the fixed rod will eventually break away from the slotted plate, thereby using the rebound of the spring to push the collision block to hit the discharge pipe, causing the discharge pipe to vibrate, thereby preventing the discharge pipe from being blocked by glutinous rice. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the cleaning tank of the present invention;

[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of a hollow column of the present invention;

[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the fixing plate of the present invention;

[0019] In the figure: 1. Cleaning tank; 2. Support frame; 3. Discharge pipe; 4. End cover; 5. Hollow column; 6. Filling port; 7. Motor; 8. First bevel gear; 9. Second bevel gear; 10. Third bevel gear; 11. Rotating sleeve; 12. Scraper; 13. Connecting rod; 14. Stirring plate; 15. Main synchronous wheel; 16. Synchronous belt; 17. Secondary synchronous wheel; 18. Fixed rod; 19. Slotted plate; 20. Impact block; 21. Sponge layer; 22. Stirring rod; 23. Fixed plate; 24. Limiting groove; 25. Spring; 26. Limiting block. DETAILED DESCRIPTION

[0020] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0021] like Figure 1-4 As shown, the utility model provides a technical solution: a high-efficiency glutinous rice cleaning device for rice dumpling production, comprising a cleaning tank 1, a support frame 2 is installed on the cleaning tank 1, a discharge pipe 3 is connected to the bottom of the cleaning tank 1, a fixing plate 23 is connected to the bottom of the cleaning tank 1, a limiting groove 24 is provided on the fixing plate 23, and a spring 25 is connected to the fixing plate 23. Through the instantaneous rebound of the spring 25, the impact block 20 can collide with the discharge pipe 3, causing the discharge pipe 3 to vibrate, thereby gradually loosening the glutinous rice blocked in the discharge pipe 3.

[0022] An end cover 4 is installed above the cleaning tank 1, and a hollow column 5 is connected to the end cover 4. A filling port 6 is connected to the end cover 4, and a motor 7 is installed on the end cover 4. The output shaft of the motor 7 is connected to a first bevel gear 8, and the second bevel gear 9 is meshed and connected above the first bevel gear 8, and the third bevel gear 10 is meshed and connected below the first bevel gear 8. A rotating sleeve 11 is connected below the third bevel gear 10, and the second bevel gear 9 is rotatably connected in the hollow column 5. The connecting rod 13 passes through the third bevel gear 10, the rotating sleeve 11 and the cleaning tank 1 are connected to the main synchronous wheel 15, and the rotating sleeve 11 is rotatably connected to the hollow column 5. The second bevel gear 9 and the third bevel gear 10 are driven to rotate at the same time through the first bevel gear 8, so that the scraper 12 and the stirring plate 14 can rotate in opposite directions, thereby improving the stirring efficiency of the stirring plate 14 and the stirring rod 22 on the glutinous rice, and avoiding the accumulation of glutinous rice affecting the cleaning efficiency.

[0023] A scraper 12 is connected to the bottom of the rotating sleeve 11, and the scraper 12 contacts the inner wall of the cleaning tank 1. A sponge layer 21 is provided on the side of the scraper 12 close to the inner wall of the cleaning tank 1, and a plurality of stirring rods 22 are connected to the other side of the scraper 12. The stirring plate 14 and the stirring rod 22 are staggered. The sponge layer 21 on the scraper 12 is used to clean the inner wall of the cleaning tank 1 to prevent the glutinous rice from remaining for a long time and causing mold to contaminate the subsequent glutinous rice. The staggered design of the stirring plate 14 and the stirring rod 22 can reduce the gap and improve the stirring efficiency.

[0024] The second bevel gear 9 is connected to a connecting rod 13, and a plurality of stirring plates 14 are connected to the connecting rod 13. One end of the connecting rod 13 is connected to a main synchronous wheel 15, and a synchronous belt 16 is installed on the main synchronous wheel 15. A secondary synchronous wheel 17 is installed on the synchronous belt 16. A fixed rod 18 is connected to the secondary synchronous wheel 17, and a slotted plate 19 is slidably connected to the fixed rod 18. The secondary synchronous wheel 17 is rotatably connected to the bottom of the cleaning tank 1. A chute is provided on the slotted plate 19 and a notch is provided on one side. The impact block 20 is connected to the outlet A rubber pad is provided on the side in contact with the material pipe 3, and a control valve is installed on the discharge pipe 3. When the secondary synchronous wheel 17 rotates, the fixed rod 18 will move from the notch on one side of the slotted plate 19 to the slide groove on the slotted plate 19. As the secondary synchronous wheel 17 rotates, the fixed rod 18 will push the slotted plate 19 and eventually break away from the slotted plate 19, so that the impact block 20 can move along the fixed plate 23 and compress the spring 25, and the rubber pad on one side of the impact block 20 can prevent the impact block 20 from damaging the discharge pipe 3.

[0025] The slotted plate 19 is connected to a collision block 20, and a limiting block 26 is connected to the collision block 20. The limiting block 26 is T-shaped and slides in the limiting groove 24. One end of the spring 25 is connected to the collision block 20. When the collision block 20 is pushed by the fixed rod 18, the limiting block 26 will slide in the limiting groove 24, thereby guiding the movement of the collision block 20 and preventing the collision block 20 from tilting during movement.

[0026] The working principle of this utility model is:

[0027] Fill the glutinous rice together with clean water into the cleaning tank 1 from the filling port 6, then start the motor 7 to rotate the first bevel gear 8, thereby driving the second bevel gear 9 and the third bevel gear 10 to rotate in the opposite direction, and the second bevel gear 9 will drive the stirring plate 14 to stir the glutinous rice and water in the cleaning tank 1, and the third bevel gear 10 will drive the scraper 12 to rotate, so that the stirring rod 22 and the stirring plate 14 can stir the glutinous rice at the same time to avoid the accumulation of glutinous rice affecting the cleaning efficiency, and the discharge pipe 3 can discharge the cleaned glutinous rice by controlling the control valve, and continue to rotate the scraper 12 and the stirring plate 14 while discharging to ensure The flow of glutinous rice and water, and the rotating connecting rod 13 will drive the main synchronous wheel 15 to rotate, thereby using the synchronous belt 16 to drive the secondary synchronous wheel 17 to rotate, so that the fixed rod 18 can push the slotted plate 19 to make the impact block 20 move along the fixed plate 23 and compress the spring 25. As the secondary synchronous wheel 17 continues to rotate, the fixed rod 18 will eventually break away from the slotted plate 19, thereby using the rebound of the spring 25 to push the impact block 20 to hit the discharge pipe 3, causing the discharge pipe 3 to vibrate, thereby preventing glutinous rice from clogging the discharge pipe 3, and the sponge layer 21 on the scraper 12 can clean the inner wall of the cleaning tank 1.

[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0029] The above describes in detail the preferred embodiments of this patent, but this patent is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A highly efficient glutinous rice cleaning device for producing rice dumplings, comprising a cleaning tank (1), characterized in that: A support frame (2) is installed on the cleaning tank (1), a discharge pipe (3) is connected to the bottom of the cleaning tank (1), an end cover (4) is installed on the top of the cleaning tank (1), a hollow column (5) is connected to the end cover (4), a filling port (6) is connected to the end cover (4), a motor (7) is installed on the end cover (4), an output shaft of the motor (7) is connected to a first bevel gear (8), a second bevel gear (9) is meshedly connected to the top of the first bevel gear (8), a third bevel gear (10) is meshedly connected to the bottom of the first bevel gear (8), and a rotating sleeve (11) is connected to the bottom of the third bevel gear (10); A scraper (12) is connected to the lower side of the rotating sleeve (11), a connecting rod (13) is connected to the second bevel gear (9), a plurality of stirring plates (14) are connected to the connecting rod (13), one end of the connecting rod (13) is connected to a main synchronous wheel (15), a synchronous belt (16) is installed on the main synchronous wheel (15), a secondary synchronous wheel (17) is installed on the synchronous belt (16), a fixed rod (18) is connected to a slotted plate (19) in a sliding manner on the fixed rod (18), and a collision block (20) is connected to the slotted plate (19).

2. A highly efficient glutinous rice cleaning device for rice dumpling production according to claim 1, characterized in that: The second bevel gear (9) is rotatably connected in the hollow column (5), the connecting rod (13) passes through the third bevel gear (10), the rotating sleeve (11) and the cleaning tank (1) and is connected to the main synchronous wheel (15), and the rotating sleeve (11) is rotatably connected to the hollow column (5).

3. A highly efficient glutinous rice cleaning device for rice dumpling production according to claim 1, characterized in that: The auxiliary synchronous wheel (17) is rotatably connected to the bottom of the cleaning tank (1); a sliding groove is provided on the slotted plate (19) and a notch is provided on one side; a rubber pad is provided on the side of the impact block (20) in contact with the discharge pipe (3); and a control valve is installed on the discharge pipe (3).

4. A highly efficient glutinous rice cleaning device for rice dumpling production according to claim 1, characterized in that: The scraper (12) contacts the inner wall of the cleaning tank (1); a sponge layer (21) is provided on one side of the scraper (12) close to the inner wall of the cleaning tank (1); a plurality of stirring rods (22) are connected to the other side of the scraper (12); and the stirring plates (14) and the stirring rods (22) are arranged in a staggered manner.

5. A highly efficient glutinous rice cleaning device for rice dumpling production according to claim 1, characterized in that: A fixing plate (23) is connected below the cleaning tank (1), a limiting groove (24) is provided on the fixing plate (23), and a spring (25) is connected to the fixing plate (23).

6. A highly efficient glutinous rice cleaning device for rice dumpling production according to claim 5, characterized in that: The impact block (20) is connected to a limiting block (26), the limiting block (26) is T-shaped and slides in the limiting groove (24), and one end of the spring (25) is connected to the impact block (20).