Debugging tool for steel wire rope forging

Abstract

The utility model relates to a steel wire rope forging debugging tool which comprises a clamping mechanism, a sliding mechanism and a sliding rail, the clamping mechanism and a guide roller are both fixedly connected to the sliding mechanism, and the clamping mechanism is arranged between a forging machine and the guide roller. The sliding mechanism comprises a base, a sliding rail, a sliding block and a clamping device, the sliding block and the clamping device are fixedly connected to the bottom of the base, and the sliding rail is in sliding connection with the sliding block. The device has the advantages that the structure is simple and reasonable, the operation is safe and convenient, the position of the guide roller can be freely adjusted along the sliding rail according to the actual production state, and then the distance between the guide roller and the forging machine can be freely adjusted.

Description

Technical Field

[0001] The utility model belongs to the field of steel wire rope production equipment, in particular to a tooling for forging and debugging steel wire ropes. Background Art

[0002] There are three methods of compacting wire ropes: die drawing, roller pressing and forging. All of them reduce the diameter of the wire rope by compaction. In the forging method, the wire rope is repeatedly squeezed and hit by the high-speed rotating forging die, and the internal strands and the cross-section of the wire rope change. The gaps between the strands of the wire rope tend to close. During the forging process, the wire rope needs to be clamped by a forging machine.

[0003] The wire rope forging process is generally divided into two types: online and offline. Considering production capacity and equipment installation space, offline forging is more commonly used. Currently, during forging sampling and debugging, the wire rope must be manually held and debugged. If the steel rope is thick, the forging rate is high, or the number of strands in the steel rope is small, and the surface is rough, the steel rope is prone to high-speed rotation with the forging machine, which can easily cause personal injury. The travel angle and height of the steel wire rope need to be concentric with the die hole of the forging machine to achieve a good forging effect. For this reason, guide rollers are added to ensure that the travel angle and height of the steel wire rope are consistent with the die hole of the forging machine, thereby improving product quality. If the guide roller is too close to the forging machine, it will affect the forging machine die replacement operation. If the guide roller is too far away from the forging machine, the steel wire rope will vibrate, causing damage to the forging machine inlet and the steel rope. Summary of the Invention

[0004] The utility model aims to provide a tool for forging and debugging a steel wire rope, which can adjust the position of a guide roller, avoid the occurrence of safety accidents during forging and debugging of the steel wire rope, and reduce damage to the inlet of the forging machine.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0006] A tool for forging and debugging a wire rope comprises a clamping mechanism, a sliding mechanism, and a slide rail. The clamping mechanism and a guide roller are fixedly connected to the sliding mechanism, and the clamping mechanism is arranged between the forging machine and the guide roller; the sliding mechanism comprises a base, a slide rail, a slider, and a clamp. The slider and the clamp are fixedly connected to the bottom of the base, and the slide rail is slidably connected to the slider.

[0007] The clamping mechanism comprises a three-jaw chuck and a bracket. The three-jaw chuck is fixedly connected to the bracket, and the bracket is fixed on the sliding mechanism.

[0008] The bracket comprises a support plate and a reinforcing rib. The support plate is vertically fixedly connected to the base, and the reinforcing rib is fixedly connected between the support plate and the base.

[0009] The three-jaw chuck is coaxially arranged with the die hole of the forging machine.

[0010] The sliders are two pieces, which are respectively arranged at the two ends of the base, and the clamp is arranged between the sliders.

[0011] The slide rail is fixedly connected to the fixing frame.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model has a simple and reasonable structure, safe and convenient operation, and can arbitrarily adjust the position of the guide roller along the slide rail according to the actual production status, thereby arbitrarily adjusting the distance between the guide roller and the forging machine.

[0014] 2. The utility model uses a clamping mechanism to fix the wire rope, which prevents the operator from directly contacting the wire rope that may rotate at high speed along with the forging machine, thereby avoiding personal injury and safety accidents.

[0015] 3. The utility model uses a sliding mechanism to adjust the position of the guide roller along the slide rail, which is easy to operate and improves production efficiency. It also reduces damage to the forging machine, reduces mold maintenance costs, and improves product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the present utility model.

[0017] Figure 2 It is a structural diagram of the sliding mechanism.

[0018] Figure 3 It is a structural diagram of the clamping mechanism.

[0019] In the figure: 1-fixed frame 2-slide rail 3-sliding mechanism 301-sliding block 302-clamp 303-base 4-guiding roller 5-clamping mechanism 501-bracket 5011-support plate 5012-reinforcement rib 502-three-jaw chuck 6-forging machine 101-wire rope. DETAILED DESCRIPTION

[0020] The present invention will be described in detail below with reference to the accompanying drawings. However, it should be noted that the implementation of the present invention is not limited to the following embodiments.

[0021] See Figure 1-Figure 3A tool for forging and debugging a steel wire rope includes a clamping mechanism 5, a sliding mechanism 3, and a slide rail. The clamping mechanism 5 and the guide roller 4 are fixedly connected to the sliding mechanism 3, and the clamping mechanism 5 is arranged between the forging machine 6 and the guide roller 4. The sliding mechanism 3 enables the clamping mechanism 5 and the guide roller 4 to slide horizontally along the axial direction of the forging machine 6. The sliding mechanism 3 includes a base 303, a slide rail 2, a slider 301, and a clamp 302. The slider 301 and the clamp 302 are fixedly connected to the bottom of the base 303 and are used to fix the sliding mechanism 3 on the slide rail 2. The slide rail 2 is slidably connected to the slider 301. The slider 301 consists of two pieces, which are respectively arranged at both ends of the base 303, and the clamp 302 is arranged between the sliders 301.

[0022] The clamping mechanism 5 includes a three-jaw chuck 502 and a bracket 501. The three-jaw chuck 502 is fixedly connected to the bracket 501, which is fixed to the sliding mechanism 3. The bracket 501 includes a support plate 5011 and a reinforcing rib 5012. The support plate 5011 is vertically fixed to the base 303. The reinforcing rib 5012 is fixedly connected between the support plate 5011 and the base 303 to increase the support strength of the bracket 501. The three-jaw chuck 502 is coaxial with the die hole of the forging machine 6.

[0023] The slide rail 2 is fixedly connected to the fixing frame 1, and the fixing frame 1 is fixed on the foundation, so that the slide rail 2 is in a horizontal position, and the height of the clamping mechanism 5 and the guide roller 4 matches the forging machine 6.

[0024] During the forging and debugging of the wire rope 101, the forging machine 6 is in a stopped state. One end of the wire rope 101 is placed into the die hole of the forging machine 6, and the other end of the wire rope 101 is secured by the three-jaw chuck 502. To begin forging, the sliding mechanism 3 is pushed to feed the wire rope 101 into the forging machine 6 for forging. When the forging reaches the appropriate length, the forging machine 6 is shut down, the sliding mechanism 3 is pulled back in the opposite direction, the diameter of the wire rope 101 is measured, the forging status of the wire rope 101 is checked, and the forging parameters are repeatedly adjusted. The above operation is repeated until the diameter of the wire rope 101 meets the requirements. The three-jaw chuck 502 is then released, the sliding mechanism 3 is adjusted to the appropriate position, and the clamp 302 is locked. The sliding mechanism 3 is fixed to the slide rail 2 and no longer moves, and the mass production operation begins.

[0025] This utility model features a simple and rational structure, safe and convenient operation, and allows for arbitrary adjustment of the position of the guide roller 4 along the slide rail 2 according to actual production conditions, thereby arbitrarily adjusting the distance between the guide roller 4 and the forging machine 6. A clamping mechanism 5 secures the wire rope 101, preventing operators from directly contacting the wire rope 101, which may rotate at high speed along with the forging machine 6, thereby preventing personal injury and safety accidents. The wire rope forging and debugging fixture utilizes a sliding mechanism 3 to achieve arbitrary adjustment of the position of the guide roller 4 along the slide rail 2, providing convenient operation and improving production efficiency. It also reduces damage to the forging machine 6, lowers mold maintenance costs, and improves product quality.

[0026] Through the above specific embodiments, those skilled in the art can easily implement the present invention. However, it should be understood that the present invention is not limited to the above specific embodiments. Based on the disclosed embodiments, those skilled in the art can arbitrarily combine different technical features to achieve different technical solutions. Due to space limitations and to keep the specification concise, each solution formed by these combinations is not described one by one. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A tool for forging and debugging a steel wire rope, characterized in that: It includes a clamping mechanism, a sliding mechanism, and a slide rail. The clamping mechanism and the guide roller are fixedly connected to the sliding mechanism, and the clamping mechanism is arranged between the forging machine and the guide roller; the sliding mechanism includes a base, a slide rail, a slider, and a clamp. The slider and the clamp are fixedly connected to the bottom of the base, and the slide rail is slidably connected to the slider.

2. A tool for forging and debugging a steel wire rope according to claim 1, characterized in that: The clamping mechanism comprises a three-jaw chuck and a bracket. The three-jaw chuck is fixedly connected to the bracket, and the bracket is fixed on the sliding mechanism.

3. A tool for forging and debugging a steel wire rope according to claim 2, characterized in that: The bracket comprises a support plate and a reinforcing rib. The support plate is vertically fixedly connected to the base, and the reinforcing rib is fixedly connected between the support plate and the base.

4. A tool for forging and debugging a steel wire rope according to claim 2, characterized in that: The three-jaw chuck is coaxially arranged with the die hole of the forging machine.

5. The tool for forging and debugging a steel wire rope according to claim 1, characterized in that: The sliders are two pieces, which are respectively arranged at the two ends of the base, and the clamp is arranged between the sliders.

6. The tooling for forging and debugging a steel wire rope according to claim 1, characterized in that: The slide rail is fixedly connected to the fixing frame.

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