Casting mold for sealing high-temperature water chamber
By combining the lifting and rotating mechanism with the design of the conveyor and ventilation system, the problem of difficulty in taking out high-temperature water chambers is solved, and a safe and automated water chamber removal process is realized, which improves the practicality and safety of the casting molds.
Patent Information
- Application Number
- CN202422342153.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-25
AI Technical Summary
When casting sealed high-temperature water chamber, the lower mold and the water chamber caused by the cast still have a certain temperature. Long-term contact can easily cause damage to the hands of the staff. It is not convenient to wear anti-scalding gloves to remove the water chamber, which reduces the practicality and safety of the mold.
A casting mold including a fixing frame, an upper mold and a lower mold is designed. The lifting of the upper mold and the rotation of the lower mold are achieved through the lifting mechanism and the rotating mechanism. Combined with the conveyor and the ventilation system, it avoids manual extraction of the water chamber, and uses gravity and cold air to cool down, improving safety and practicality.
It realizes automatic and safe removal of high-temperature water chamber after casting is completed, avoiding high temperature contact with human hands, improving the safety and practicality of the mold, and protecting the health of staff.
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Figure CN223185479U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting molds, and more particularly to a casting mold for a sealed high-temperature water chamber. Background Art
[0002] The car water chamber is a cooling system of the car, which is mainly a large water tank. The water tank is divided into upper and lower water chambers. The upper and lower water chambers are both in two halves. The upper and lower water chambers are mostly made by casting. The cast upper and lower water chambers have a certain high temperature resistance. Then the two lower halves are equipped with flat tubes and heat sinks. The oven is welded and the end cover of the water chamber is riveted with a rubber pad to form a complete water tank. The water tank welded by the upper and lower water chambers, flat tubes and heat sinks has a certain sealing and high temperature resistance.
[0003] When casting a sealed high-temperature water chamber, the upper mold and the lower mold are first tightly fitted together, and then the fluid casting material is poured into the interior of the upper mold and the lower mold through the pouring port. After preliminary cooling by the cooling system inside the upper mold and the lower mold, a water chamber is formed. Then the upper mold is lifted. Since the mold has a certain weight, the water chamber will remain inside the lower mold, and the staff is required to take out the water chamber inside the lower mold. Since the lower mold and the cast water chamber still have a certain temperature, it is easy to cause damage to the staff's hands for a long time. If the staff wears anti-scalding gloves, it is inconvenient to take out the water chamber inside the lower mold, thereby reducing the practicality and safety of the casting mold. Utility Model Content
[0004] (1) Technical problems solved
[0005] In response to the problems existing in the prior art, the utility model provides a casting mold for a sealed high-temperature water chamber to solve the technical problem mentioned in the background technology that the lower mold and the cast water chamber still have a certain temperature, which can easily cause damage to the hands of the staff for a long time. If the staff wears anti-scalding gloves, it is inconvenient to take out the water chamber inside the lower mold, thereby reducing the practicality and safety of the use of the casting mold.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a casting mold for sealing a high-temperature water chamber, comprising a fixed frame, an upper mold and a lower mold, the fixed frame being fixedly connected to four supporting legs, the upper mold being installed on the top of the fixed frame by a lifting mechanism, the lower mold being located inside the fixed frame, the front and rear ends of the lower mold being fixedly connected to a rotating shaft, both rotating shafts being rotatably connected to the fixed frame, the front end of the rotating shaft located on the front side being fixedly connected to a square column, the outer rear side of the square column being fixedly connected to a first fixing ring, the outer side of the square column being slidingly provided with a pipe fitting, the rear end of the pipe fitting being fixedly connected to a second fixing ring, a plurality of tension springs being fixedly connected between the first and second fixing rings, two fixing plates being symmetrically fixedly connected to the second fixing ring, the rear ends of the two fixing plates being fixedly connected to a fixing column, and fixing grooves being provided at positions corresponding to the front end of the fixed frame and the two fixing columns, so as to prevent people from removing the cast water chamber by hand, and to prevent the hands of the staff from being in contact with the hot water chamber for a long time, thereby improving the practicality and safety of its use.
[0008] The utility model is further configured such that a turning handle is fixedly connected to the outer front side of the pipe fitting to facilitate rotation of the pipe fitting.
[0009] The utility model is further configured such that a limiting groove is provided at the top end of the pipe fitting, a limiting column is slidingly provided inside the limiting groove, and the limiting column is fixedly connected to the square column by screws, so as to facilitate the limiting effect on the pipe fitting.
[0010] The utility model is further configured such that the lifting mechanism includes four electric cylinders, the top ends of the four electric cylinders are fixedly connected to a top plate, the bottom end of the top plate is fixedly connected to four connecting columns, and the bottom ends of the four connecting columns are connected to the upper mold to facilitate adjustment of the height of the upper mold.
[0011] The utility model is further configured such that a conveyor is placed below the lower mold, and baffles are fixedly connected to the top front side and the top rear side of the conveyor to facilitate the water chamber to fall onto the conveyor.
[0012] The utility model is further configured such that one opposite end of the two baffles is fixedly connected with a high-temperature resistant rubber pad to prevent the water chamber from colliding with the baffle and causing damage.
[0013] The utility model is further configured such that a plurality of ventilation holes are provided on the baffle and the high temperature resistant rubber pad, the side end of the baffle is fixedly connected to a ventilation box, and the ventilation box is connected to a ventilation pipe, so as to facilitate cooling of the water chamber on the conveyor.
[0014] The utility model is further configured such that a plurality of positioning holes are provided on the top of the lower mold, and positioning columns are fixedly connected to the bottom of the upper mold at positions corresponding to the plurality of positioning holes, so as to facilitate positioning of the upper mold and the lower mold.
[0015] (3) Beneficial effects
[0016] Compared with the prior art, the present invention provides a casting mold for sealing a high-temperature water chamber, which has the following beneficial effects:
[0017] 1. After the water chamber is cast, the upper mold is lifted to the highest point through the lifting mechanism, and then the pipe is pulled to move forward to separate the fixed column from the fixed groove. Then the pipe is rotated, and the pipe drives the square column, the rotating shaft and the lower mold to rotate, and the lower mold is rotated 180 degrees. At this time, the water chamber inside the lower mold falls due to the action of gravity, so that it is easy to remove the water chamber from the inside of the lower mold, which avoids people removing the cast water chamber by hand, and avoids the staff's hands from being in contact with the hot water chamber for a long time, thereby improving its practicality and safety.
[0018] 2. The water chamber that falls from the lower mold falls onto the conveyor, which facilitates the transportation of the water chamber to the next process. During this process, people's hands can be prevented from coming into contact with the cast water chamber, thereby further protecting the hands of the workers.
[0019] 3. After the water chamber falls on the conveyor, air is blown through the blowing equipment connected to the outside of the ventilation pipe to blow cold air into the ventilation box and onto the conveyor through multiple ventilation holes, so as to further cool the water chamber on the conveyor and prevent the personnel in the next process from coming into contact with the water chamber with a higher temperature and causing harm to their hands. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the front structure of a casting mold for a sealed high-temperature water chamber in the present utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the connection between the rotating shaft, square column, pipe fitting, first fixing ring and second fixing ring in the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the conveyor, two baffles and the ventilation box in the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the fixed frame and the lower mold in the present invention;
[0024] Figure 5 This is a schematic diagram of the structure of the connection between the lifting mechanism and the upper mold and other structures in the utility model.
[0025] In the figure: 1. Fixed frame; 2. Upper mold; 3. Lower mold; 4. Support leg; 5. Rotating shaft; 6. Square column; 7. First fixed ring; 8. Pipe fitting; 9. Second fixed ring; 10. Tension spring; 11. Fixed plate; 12. Fixed column; 13. Fixed groove; 14. Turning handle; 15. Limiting groove; 16. Limiting column; 17. Screw; 18. Electric cylinder; 19. Top plate; 20. Connecting column; 21. Conveyor; 22. Baffle; 23. High temperature resistant rubber pad; 24. Vent hole; 25. Vent box; 26. Vent pipe; 27. Positioning hole; 28. Positioning column. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.
[0029] See also Figure 1-5, a casting mold for a sealed high-temperature water chamber, comprising a fixed frame 1, an upper mold 2 and a lower mold 3, the fixed frame 1 is fixedly connected to four supporting legs 4, the upper mold 2 is installed on the top of the fixed frame 1 through a lifting mechanism, the lifting mechanism comprises four electric cylinders 18, the top ends of the four electric cylinders 18 are fixedly connected to a top plate 19, the bottom end of the top plate 19 is fixedly connected to four connecting columns 20, the bottom ends of the four connecting columns 20 are connected to the upper mold 2, so as to adjust the height of the upper mold 2, the lower mold 3 is located inside the fixed frame 1, the top end of the lower mold 3 is provided with a plurality of positioning holes 27, the bottom end of the upper mold 2 and the corresponding positions of the plurality of positioning holes 27 are fixedly connected with positioning columns 28, and the plurality of positioning columns 28 are respectively inserted into the corresponding positioning holes 27 to facilitate the positioning of the upper mold 2 and the lower mold 3, the front and rear ends of the lower mold 3 are fixedly connected to the rotating shaft 5, the two rotating shafts 5 are all rotatably connected to the fixed frame 1, the front end of the rotating shaft 5 located on the front side is fixedly connected to the square column 6, the outer rear side of the square column 6 is fixedly connected to the first fixing ring 7, the outer sliding side of the square column 6 is provided with a pipe fitting 8, the outer front side of the pipe fitting 8 is fixedly connected to a turning handle 14, which is convenient for rotating the pipe fitting 8, the rear end of the pipe fitting 8 is fixedly connected to the second fixing ring 9, and a plurality of tension springs 10 are fixedly connected between the first fixing ring 7 and the second fixing ring 9. Two fixing plates 11 are symmetrically fixedly connected to the second fixing ring 9, and the rear ends of the two fixing plates 11 are fixedly connected to fixing columns 12. The front end of the fixed frame 1 is provided with fixing grooves 13 at positions corresponding to the two fixing columns 12. A limiting groove 15 is provided at the top of the pipe fitting 8, and a limiting column 16 is provided for sliding inside the limiting groove 15. The limiting column 16 is fixedly connected to the square column 6 by a screw 17, which is convenient for limiting the pipe fitting 8.
[0030] Specifically, when the casting groove of the lower mold 3 is rotated to the top, the pulling force on the handle 14 is reduced, and the second fixing ring 9, the pipe fitting 8, the two fixing plates 11 and the two fixing columns 12 are pulled to the rear side by the tension spring 10, so that the two fixing columns 12 are respectively inserted into the corresponding fixing grooves 13, which is convenient for fixing the lower mold 3. After the water chamber casting is completed, the upper mold 2 is lifted to the highest point by the lifting mechanism, and then the pipe fitting 8 is pulled to move to the front side, and the fixing columns 12 are separated from the fixing grooves 13, and then the pipe fitting 8 is rotated. The pipe fitting 8 drives the square column 6, the rotating shaft 5 and the lower mold 3 to rotate, and the lower mold 3 is rotated 180°. At this time, the water chamber inside the lower mold 3 falls due to the action of gravity, so that it is convenient to remove the water chamber from the inside of the lower mold 3, which avoids people from removing the cast water chamber by hand, and avoids the staff's hands from being in contact with the hot water chamber for a long time, causing hand injuries, thereby improving its practicality and safety.
[0031] See also Figure 1 and Figure 3A conveyor 21 is placed under the lower mold 3. The top front side and the top rear side of the conveyor 21 are fixedly connected with baffles 22. The two baffles 22 are fixedly connected to the opposite ends with high-temperature resistant rubber pads 23 to prevent the water chamber from hitting the baffle 22 and causing damage.
[0032] Specifically, the water chamber dropped from the lower mold 3 falls onto the conveyor 21, which facilitates the transportation of the water chamber to the next process. During this process, people's hands can be prevented from coming into contact with the cast water chamber, thereby further protecting the hands of the workers.
[0033] See also Figure 3 A plurality of ventilation holes 24 are provided on the baffle 22 and the high temperature resistant rubber pad 23. The side end of the baffle 22 is fixedly connected to a ventilation box 25, and the ventilation box 25 is connected to a ventilation pipe 26 to facilitate cooling the water chamber on the conveyor 21.
[0034] Specifically, after the water chamber falls on the conveyor 21, air is blown through the blowing equipment connected to the outside of the ventilation pipe 26, and the cold air is blown into the ventilation box 25, and blown onto the conveyor 21 through multiple ventilation holes 24, so as to further cool the water chamber on the conveyor 21, so as to prevent the personnel of the next process from coming into contact with the water chamber with a higher temperature, and to avoid causing damage to the hands of the personnel of the next process.
[0035] In summary, when the overall equipment is in use:
[0036] When the casting groove of the lower mold 3 is rotated to the top, the pulling force on the turning handle 14 is reduced, and the second fixing ring 9, the pipe fitting 8, the two fixing plates 11 and the two fixing columns 12 are pulled to the rear side by the tension spring 10, so that the two fixing columns 12 are respectively inserted into the corresponding fixing grooves 13 to fix the lower mold 3. Then, the top plate 19, the four connecting columns 20 and the upper mold 2 are pulled downward by the four electric cylinders 18, and the upper mold 2 is made to fit tightly with the lower mold 3. Then, the fluid material is poured into the upper mold 2 and the lower mold 3. After preliminary cooling by the cooling system inside the upper mold 2 and the lower mold 3, a water chamber is formed. After the water chamber casting is completed, the upper mold 2 is lifted to the highest point by the lifting mechanism. At this time, due to gravity, the water in the water chamber remains in the lower mold 3. Then the pipe fitting 8 is pulled to the front side, and the fixing columns 1 2 is separated from the fixing groove 13, and then the pipe fitting 8 is rotated. The pipe fitting 8 drives the square column 6, the rotating shaft 5 and the lower mold 3 to rotate, and the lower mold 3 is rotated 180 degrees. At this time, the water chamber inside the lower mold 3 falls due to the action of gravity, so that it is easy to take the water chamber out from the inside of the lower mold 3. If there are individual water chambers that are difficult to fall off, the cast water chambers can be gently shoveled off from the inside of the upper mold 2 and the lower mold 3 by using the corresponding shovel tool. The fallen water chambers fall onto the conveyor 21, and the water chambers are slowly conveyed to the next process through the conveyor 21. At the same time, the air blowing equipment connected to the outside of the vent pipe 26 is used to blow air, and the cold air is blown into the inside of the vent box 25, and blown onto the conveyor 21 through multiple vent holes 24, so as to further cool the water chambers on the conveyor 21. Then the cast upper and lower water chambers, flat tubes and heat sinks are welded into a sealed and high-temperature resistant water tank.
[0037] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A casting mold for a sealed high-temperature water chamber, comprising a fixed frame (1), an upper mold (2) and a lower mold (3), characterized in that: Four supporting legs (4) are fixedly connected to the fixed frame (1); the upper mold (2) is installed on the top of the fixed frame (1) through a lifting mechanism; the lower mold (3) is located inside the fixed frame (1); the front end and the rear end of the lower mold (3) are fixedly connected to a rotating shaft (5); the two rotating shafts (5) are rotatably connected to the fixed frame (1); the front end of the rotating shaft (5) located on the front side is fixedly connected to a square column (6); the outer rear side of the square column (6) is fixedly connected to a first fixing ring (7); the square column ( 6) is provided with a pipe fitting (8) for sliding outside, a second fixing ring (9) is fixedly connected to the rear end of the pipe fitting (8), a plurality of tension springs (10) are fixedly connected between the first fixing ring (7) and the second fixing ring (9), two fixing plates (11) are symmetrically fixedly connected to the second fixing ring (9), the rear ends of the two fixing plates (11) are fixedly connected to fixing columns (12), and fixing grooves (13) are provided at the front end of the fixing frame (1) and at positions corresponding to the two fixing columns (12).
2. A casting mold for a sealed high-temperature water chamber according to claim 1, characterized in that: The outer front side of the pipe (8) is fixedly connected with a turning handle (14).
3. The casting mold for a sealed high-temperature water chamber according to claim 1, characterized in that: A limiting groove (15) is provided at the top end of the pipe (8), a limiting column (16) is slidably provided inside the limiting groove (15), and the limiting column (16) is fixedly connected to the square column (6) via a screw (17).
4. The casting mold for a sealed high-temperature water chamber according to claim 1, characterized in that: The lifting mechanism comprises four electric cylinders (18), the top ends of the four electric cylinders (18) are fixedly connected to a top plate (19), the bottom end of the top plate (19) is fixedly connected to four connecting columns (20), and the bottom ends of the four connecting columns (20) are connected to the upper mold (2).
5. The casting mold for a sealed high-temperature water chamber according to claim 1, characterized in that: A conveyor (21) is placed below the lower mold (3), and baffles (22) are fixedly connected to the front and rear ends of the top end of the conveyor (21).
6. The casting mold for a sealed high-temperature water chamber according to claim 5, characterized in that: The two baffles (22) are fixedly connected to one opposite end with a high-temperature resistant rubber pad (23).
7. The casting mold for a sealed high-temperature water chamber according to claim 6, characterized in that: The baffle (22) and the high-temperature resistant rubber pad (23) are both provided with a plurality of ventilation holes (24); the side end of the baffle (22) is fixedly connected to a ventilation box (25); and the ventilation box (25) is connected to a ventilation pipe (26).
8. The casting mold for a sealed high-temperature water chamber according to claim 1, characterized in that: The top end of the lower mold (3) is provided with a plurality of positioning holes (27), and the bottom end of the upper mold (2) and the positions corresponding to the plurality of positioning holes (27) are fixedly connected with positioning columns (28).