Multifunctional arc line pressing all-in-one machine

Abstract

The utility model discloses a multifunctional arc line pressing all-in-one machine which comprises a machine base, a control table is arranged on one side of the machine base, a working table is arranged on one side of the control table, a material pressing plate is arranged above the working table, an air cylinder is arranged above the material pressing plate, a sliding block is arranged at the bottom of the working table, and the sliding block is arranged on the machine base. A guide rail is arranged on one side of the sliding block, traction rods are arranged on the two sides of the guide rail correspondingly, a protective cover is arranged on one side of each traction rod, a horizontal saw blade is arranged on one side in the protective cover, a vertical saw blade is arranged on one side of the horizontal saw blade, and an angle adjusting mechanism is connected to one side of the vertical saw blade. A laser measuring probe is arranged on one side of the vertical saw blade, non-contact size measurement can be carried out through the arranged laser measuring probe, the size accuracy before material treatment is ensured, the machining accuracy is improved, and the saw blade is allowed to carry out fine angle adjustment in multiple directions through the angle adjusting mechanism so as to adapt to manufacturing of arcs with different curvatures.

Description

Technical Field

[0001] The utility model relates to the field of circular arc crimping integrated machines, and more specifically, to a multifunctional circular arc crimping integrated machine. Background Art

[0002] Existing arc creasing machines are mostly used in the field of door and window production. Doors and windows are an important building material in the field of modern architecture. At present, in the production of aluminum alloy and plastic steel doors and windows, the panels or glass on the doors and windows are fixed by the creasing lines around them. The arc creasing machine can efficiently complete the internal and external creasing work of doors and windows.

[0003] After searching, the existing patent (publication number: CN212019528U) discloses a fully pneumatic arc wire crimping machine, including a frame, a control device is fixedly installed on one side of the frame, a pressing device is fixedly installed on the frame, a positioning assembly is fixedly installed behind the pressing device, a translation device is connected to one side of the pressing device, a milling cutter group is provided in a position parallel to the translation device, and a protective cover is provided above the milling cutter group. In actual work, the protective cover is opened, the milling cutter and the clamp are installed, the wire crimping machine is started, and the workpiece to be processed is placed under the pressing device through the control device to be positioned and fixed and clamped, and the workpiece is moved parallel to the pressing device through the translation device. During the movement, the processing work is completed by the milling cutter group. In the process of realizing the utility model, the inventor found that the prior art has the following problems:

[0004] Existing arc creasing machines can only perform a single creasing operation on the workpiece, lacking cutting and measuring operations that can be used during the construction process. This requires workers to perform additional operations during door and window production, affecting work efficiency. At the same time, the saw blade lacks adaptability to different arc curvatures, and the processing flexibility is low.

[0005] Therefore, in order to solve the above problems, a multifunctional arc crimping machine is proposed. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a multifunctional arc wire crimping integrated machine to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multifunctional arc line pressing machine, comprising a machine base, a control console is provided on one side of the machine base, a workbench is provided on one side of the control console, a pressure plate is provided above the workbench, a cylinder is provided above the pressure plate, a slider is provided at the bottom of the workbench, a guide rail is provided on one side of the slider, traction rods are provided on both sides of the guide rail, a protective cover is provided on one side of the traction rod, a horizontal saw blade is provided on one side of the inner side of the protective cover, a vertical saw blade is provided on one side of the horizontal saw blade, an angle adjustment mechanism is connected to one side of the vertical saw blade, and a laser measuring probe is provided on one side of the vertical saw blade.

[0008] Preferably, the workbench can be horizontally displaced on the guide rail through the slider, and a limit block is provided on one side of the guide rail.

[0009] Preferably, one side of each of the horizontal saw blade and the vertical saw blade is connected to a drive motor, and the drive motor is connected to the console via a wire.

[0010] Preferably, the angle adjustment mechanism includes an adjustment ring, a buffer ring, a saw blade frame and a locking ring. A buffer ring is provided on one side of the adjustment ring, a saw blade frame is provided on one side of the buffer ring, a locking ring is provided on one side of the saw blade frame, and the vertical saw blade is connected to one side of the locking ring.

[0011] Preferably, the outer wall of the adjustment ring is provided with eight groups of protrusion structures, and the inclination of the adjustment ring at eight angles can be adjusted by bolts. The buffer ring and the saw blade frame are connected to the eight groups of protrusion structures of the adjustment ring by bolts.

[0012] Preferably, the locking ring is connected to the saw blade frame by means of a latch.

[0013] Technical effects and advantages of this utility model:

[0014] 1. Compared with the existing technology, this multifunctional arc creasing machine can perform non-contact dimension measurement through the equipped laser measuring probe, ensuring the dimension accuracy before material processing and improving the processing accuracy. The laser probe is usually integrated with the CNC system and automatically controlled by the computer program, which reduces human errors and improves work efficiency.

[0015] 2. Compared with the existing technology, this multifunctional arc creasing machine allows the saw blade to make fine angle adjustments in multiple directions through eight sets of raised mechanisms to adapt to the production of arcs with different curvatures. This structural design not only enhances the adaptability of the machine, but also ensures stability and reliability during the processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the overall and partial three-dimensional structure of the utility model.

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the angle adjustment mechanism and the vertical saw blade of the present invention.

[0019] Figure 4 This is a schematic diagram of the three-dimensional exploded structure of the angle adjustment mechanism of the utility model.

[0020] The accompanying drawings are marked as follows: 1. Machine base; 2. Control console; 3. Workbench; 4. Pressing plate; 5. Cylinder; 6. Slider; 7. Guide rail; 8. Drawbar; 9. Protective cover; 10. Horizontal saw blade; 11. Vertical saw blade; 12. Angle adjustment mechanism; 13. Laser measuring probe; 14. Limit block; 15. Drive motor; 16. Adjusting ring; 17. Buffer collar; 18. Saw blade frame; 19. Locking ring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example 1

[0023] As attached Figures 1 to 4The multifunctional arc crimping machine shown in the figure includes a machine base 1, which is made of metal material and plays a supporting and protective role. A control console 2 is set on one side of the machine base 1, and the control console 2 is integrated with a control system. The control system enables the device to achieve fully automated production, reduce labor costs, and improve work efficiency. A workbench 3 is set on one side of the control console 2, and the workbench 3 is made of metal material to provide a smooth and stable plane for the work material to prevent the work material from being damaged during the processing. A pressing plate 4 is set above the workbench 3, and a cylinder 5 is set above the pressing plate 4. The main purpose of using the cylinder 5 to drive the pressing plate 4 is to stabilize and fix the work For the work-material in the processing state, this design ensures that the work-material can remain stable when subjected to vibration and pressure during cutting or pressing, thereby ensuring the accuracy and quality of processing. The pressing plate 4 needs to be made of a material with high hardness and strong wear resistance, such as alloy steel or stainless steel, to ensure durability and stability for long-term use. A slider 6 is provided at the bottom of the workbench 3, and a guide rail 7 is provided on one side of the slider 6. A traction rod 8 is provided on both sides of the guide rail 7. The slider 6 is supported at multiple points by the joint action of the guide rail 7 and the traction rod 8, and the workbench 3 can be horizontally displaced on the guide rail 7, so that processing can be carried out smoothly and accurately, which also ensures the accuracy and quality of processing.

[0024] A protective cover 9 is provided on one side of the traction rod 8. The protective cover 9 is made of stainless steel. The stainless steel material ensures that the protective cover 9 will not rust easily during use and affect its service life. At the same time, the protective cover 9 can protect the internal parts and reduce environmental damage to the parts. A horizontal saw blade 10 is provided on one side of the inner side of the protective cover 9. A vertical saw blade 11 is provided on one side of the horizontal saw blade 10. The two sets of saw blades are made of tungsten carbide material, which is particularly suitable for cutting high-hardness materials and has a longer service life. An angle adjustment mechanism 12 is connected to one side of the vertical saw blade 11. This design increases the adaptability of the equipment to arcs of different curvatures, allowing the multifunctional arc creasing machine to perform well in the face of various complex and changeable processing requirements. A laser measuring probe 13 is provided on one side of the vertical saw blade 11. The model of the laser measuring probe 13 is ST2258C multifunctional digital four-probe tester. Through precise electronic components and optimized design, the probe can provide high-precision measurement data to meet processing needs. The digital operation interface simplifies the measurement steps, reduces the possibility of human error, and enables users to quickly master and use it.

[0025] Example 2

[0026] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working methods. Figures 1 to 4 As shown, see the following description for details:

[0027] As a preferred embodiment, the workbench 3 can be horizontally displaced on the guide rail 7 through the slider 6, and a limit block 14 is provided on one side of the guide rail 7. Furthermore, this design reduces the errors that may be caused by manual operation and ensures the accuracy of processing of incoming materials.

[0028] As a preferred embodiment, one side of the horizontal saw blade 10 and the vertical saw blade 11 are both connected to a drive motor 15, and the drive motor 15 is connected to the console 2 through a wire. Furthermore, the two groups of saw blades are driven to work by the drive motor 15, and the control of stopping and starting the saw blades during workpiece processing is more flexible.

[0029] As a preferred embodiment, the angle adjustment mechanism 12 includes an adjustment ring 16, a buffer ring 17, a saw blade frame 18 and a locking ring 19. A buffer ring 17 is provided on one side of the adjustment ring 16, a saw blade frame 18 is provided on one side of the buffer ring 17, a locking ring 19 is provided on one side of the saw blade frame 18, and a vertical saw blade 11 is connected to one side of the locking ring 19. Furthermore, the adjustment ring 16 is made of high-strength alloy steel or ceramic material. These materials not only have high wear resistance, but also maintain high strength and good corrosion resistance. The surfaces of these components should be treated, such as tungsten carbide coating or nickel-phosphorus electroplating are also often used for these components to extend their service life and improve operating efficiency.

[0030] As a preferred embodiment, the outer wall of the adjustment ring 16 is provided with eight groups of protrusion structures, and the inclination of the adjustment ring 16 at eight angles can be adjusted by bolts. The buffer ring 17 and the saw blade frame 18 are connected to the eight groups of protrusion structures of the adjustment ring 16 by bolts. Furthermore, the eight groups of protrusion structures are distributed around the adjustment ring 16, and each group of protrusion structures can be fine-tuned independently. This layout ensures the flexibility and precision of the adjustment. The buffer ring 17 between the protrusion structure and the saw blade frame 18 plays a role in shock absorption and uniform pressure distribution, avoiding stress concentration problems caused by direct connection. At the same time, the fine-tuning range of each protrusion structure is designed to be fine enough to ensure that it can cover the requirements of curvature changes from subtle to larger.

[0031] As a preferred embodiment, the locking ring 19 is connected to the saw blade frame 18 by means of a latch. Furthermore, the latch design allows the user to quickly connect the saw blade to the saw blade frame 18, thereby improving the efficiency of replacing the saw blade. At the same time, the locking ring 19 can evenly distribute pressure to ensure that the saw blade remains stable during high-speed rotation, reducing safety issues caused by looseness. The design of the locking ring 19 also helps to reduce the vibration of the saw blade during operation, thereby improving cutting accuracy and extending the service life of the equipment.

[0032] The working process of the present invention is as follows: first, the operator places the material to be processed on the workbench 3, and fixes the material with the press plate 4 driven by the cylinder 5 to ensure that it is stable and motionless during the processing. According to the processing requirements, the operator inputs specific processing parameters such as arc radius, cutting depth, etc. through the CNC system. At the same time, according to the size and shape of the material, the angle of the saw blade is accurately adjusted through the adjustment ring 16 of the angle adjustment mechanism 12. The laser measurement probe 13 is activated to accurately measure the fixed material and obtain its surface morphology and size data. These data are fed back to the CNC system in real time. Used to fine-tune the position and angle of the saw blade to ensure processing accuracy. Once all parameter settings are completed, the saw blade starts to rotate and move along the predetermined path to perform arc cutting tasks. During the cutting process, the laser measuring probe 13 continuously monitors the position and status of the workpiece to adjust the movement of the saw blade in real time to ensure accurate and smooth cutting. After the cutting is completed, the cylinder 5 drives the pressing plate 4 to retract, and the operator can take out the processed material and check the size and shape of the finished product again through the laser measuring probe 13 to ensure that the product quality meets the requirements. The above is the working principle of this multifunctional arc pressing machine.

[0033] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A multifunctional arc crimping machine, comprising a machine base (1), characterized in that: A control console (2) is provided on one side of the machine base (1), a workbench (3) is provided on one side of the control console (2), a material pressing plate (4) is provided above the workbench (3), a cylinder (5) is provided above the material pressing plate (4), a slider (6) is provided at the bottom of the workbench (3), a guide rail (7) is provided on one side of the slider (6), traction rods (8) are provided on both sides of the guide rail (7), a protective cover (9) is provided on one side of the traction rod (8), a horizontal saw blade (10) is provided on one side of the interior of the protective cover (9), a vertical saw blade (11) is provided on one side of the horizontal saw blade (10), an angle adjustment mechanism (12) is connected to one side of the vertical saw blade (11), and a laser measuring probe (13) is provided on one side of the vertical saw blade (11).

2. The multifunctional arc creasing machine according to claim 1, characterized in that: The workbench (3) can be horizontally displaced on the guide rail (7) via the slider (6), and a limit block (14) is provided on one side of the guide rail (7).

3. The multifunctional arc creasing machine according to claim 1, characterized in that: One side of each of the horizontal saw blade (10) and the vertical saw blade (11) is connected to a drive motor (15), and the drive motor (15) is connected to the console (2) via a wire.

4. The multifunctional arc creasing machine according to claim 1, characterized in that: The angle adjustment mechanism (12) comprises an adjustment ring (16), a buffer collar (17), a saw blade frame (18) and a locking ring (19); the adjustment ring (16) is provided with a buffer collar (17) on one side; the buffer collar (17) is provided with a saw blade frame (18) on one side; the saw blade frame (18) is provided with a locking ring (19) on one side; and the vertical saw blade (11) is connected to one side of the locking ring (19).

5. The multifunctional arc creasing machine according to claim 4, characterized in that: The outer wall of the adjustment ring (16) is provided with eight groups of protruding structures, and the inclination of the adjustment ring (16) at eight angles can be adjusted by bolts. The buffer collar (17) and the saw blade frame (18) are connected to the eight groups of protruding structures of the adjustment ring (16) by bolts.

6. The multifunctional arc creasing machine according to claim 4, characterized in that: The locking ring (19) is connected to the saw blade frame (18) by means of a latch.

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