Stable welding device for gyroscope

Abstract

The utility model relates to a stable welding device for a gyroscope, which belongs to the technical field of high-altitude welding appliances and comprises a welding hanging basket, the gyroscope is mounted in the middle of the upper side of the welding hanging basket through bolts, a PLC (programmable logic controller) is mounted on the front end face of the welding hanging basket in an embedded manner, and two fasteners are clamped in the middle of the upper side of the welding hanging basket. A second rope is fixedly connected to the upper side of the buckle, a connecting ring is fixedly connected to the upper side of the second rope, a third rope is fixedly connected to the upper side of the connecting ring, and an adjusting device is arranged on the upper side of the welding hanging basket. The adjusting device comprises two hanging rings fixedly connected to the upper side of the welding hanging basket and first ropes fixedly connected to the interiors of the hanging rings. According to the stable welding device for the gyroscope, the balance of the welding hanging basket during welding work or movement is controlled in real time through the gyroscope, the PLC and the driving motor, the phenomenon that the welding hanging basket inclines is avoided, and the welding quality requirement is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of high-altitude welding tools, in particular to a gyroscope-stabilized welding device. Background Art

[0002] With the rapid development of the logistics industry, the height and strength of shelves are getting higher and higher. Shelves need to be welded at high altitude during installation. During high altitude welding, a hanging basket is needed to lift the welding equipment and workers to high altitude to work.

[0003] After searching, the prior art publication number CN211759355U discloses a hanging basket for high-altitude welding, comprising a hanging basket body, two parallel internal hollow square tubes horizontally arranged in the middle of the hanging basket body, each square tube is provided with two cross bars that can slide along the extension direction of the square tube; a pair of hanging ropes are arranged on the top of the hanging basket body; the hanging basket is provided with two square tubes in the middle of the hanging basket body, and two cross bars are arranged in each square tube. The utility model utilizes the free movement of the cross bars to set the hanging basket body between two adjacent shelves, which is safe and stable, and by arranging the hanging rope at the top of the hanging basket body and connecting it to the hanging rope through the rope, the welding slag will not fall on the rope and will not affect the movement of the hanging basket body.

[0004] However, this utility model cannot ensure that the welder is alerted when the hanging basket encounters abnormal situations, such as sudden acceleration, violent swinging, or approaching a dangerous area. At the same time, it cannot effectively predict and adjust when a tilt occurs during movement, and cannot ensure the welder's life safety and the quality of welding. Therefore, a gyroscope-stabilized welding device is proposed to solve the above problems. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a gyroscope-stabilized welding device, which has the advantages of always maintaining the balance of the welding basket when it moves. It solves the problem that the welder cannot be reminded when the basket encounters abnormal situations such as sudden acceleration, violent swinging or approaching a dangerous area. At the same time, when the tilt occurs during movement, it cannot be effectively predicted and adjusted, and the welder's life safety and welding quality cannot be guaranteed.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a gyroscope-stabilized welding device, comprising a welding hanging basket, a gyroscope being mounted on a bolt in the middle of the upper side of the welding hanging basket, a PLC controller being embedded and mounted on the front end surface of the welding hanging basket, two buckles being clamped in the middle of the upper side of the welding hanging basket, a second rope being fixedly connected to the upper side of the buckles, a connecting ring being fixedly connected to the upper side of the second rope, a third rope being fixedly connected to the upper side of the connecting ring, and an adjustment device being provided on the upper side of the welding hanging basket;

[0007] The adjusting device includes two rings fixedly connected to the upper side of the welding hanging basket, a first rope fixedly connected to the inside of the rings, a winding drum wound around the outside of the first rope, and a driving motor fixedly connected to one side of the winding drum.

[0008] Furthermore, three counterweight blocks are embedded inside the lower side of the welding hanging basket, and the three counterweight blocks are arranged at equal distances in the horizontal direction.

[0009] Furthermore, the gyroscope output terminal is electrically connected to the PLC controller output terminal, and the PLC controller output terminal is electrically connected to the two drive motor output terminals at the same time.

[0010] Furthermore, the output end of the driving motor is plugged and fixed to the inside of the winding drum.

[0011] Furthermore, a plurality of reinforcing ribs are vertically inserted inside the welding hanging basket.

[0012] Furthermore, a supporting device is provided on the lower side of the welding hanging basket, and the supporting device includes a fixing frame fixedly connected to the lower side of the welding hanging basket, a dual-axis motor fixedly installed inside the fixing frame, two threaded rods fixedly connected to the output end of the dual-axis motor, a threaded sleeve threadedly connected to the outside of the threaded rod, and a supporting foot fixedly connected to one side of the threaded sleeve.

[0013] Furthermore, a limiting assembly is provided on the upper side of the threaded sleeve, and the limiting assembly includes a sliding sleeve fixedly connected to the upper side of the threaded sleeve and a limiting rod slidably connected to the inside of the sliding sleeve.

[0014] Furthermore, a cushion is bonded to the lower side of the fixing frame, and the cushion is a rubber cushion.

[0015] Compared with the prior art, the present invention provides a gyro-stabilized welding device with the following beneficial effects:

[0016] 1. The gyro-stabilized welding device uses a gyroscope, PLC controller and drive motor to control the balance of the welding basket in real time during welding or movement, avoiding the tilt of the welding basket and improving the quality requirements of welding.

[0017] 2. The gyroscopically stabilized welding device ensures the overall stability and firmness of the welding basket by moving the supporting legs out from the inside of the fixed frame and contacting between the two shelves. It solves the problem that the welder cannot be reminded when the basket encounters abnormal situations, such as sudden acceleration, violent swing or approaching a dangerous area. At the same time, when the tilt occurs during movement, it cannot be effectively predicted and adjusted, and the welder's life safety and welding quality cannot be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model;

[0020] Figure 3 This is a cross-sectional view of the structure of the support device of the utility model;

[0021] Figure 4 This is a structural stereogram of the dual-axis motor and the limiting rod of the utility model.

[0022] In the figure: 1 welding hanging basket, 2 lifting ring, 3 first rope, 4 reel, 5 driving motor, 6 counterweight, 7 supporting device, 8 gyroscope, 9 buckle, 10 second rope, 11 connecting ring, 12 third rope, 13 PLC controller, 14 fixing frame, 15 dual-axis motor, 16 threaded rod, 17 threaded sleeve, 18 sliding sleeve, 19 limiting rod, 20 supporting foot, 21 soft pad. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1:

[0025] See also Figures 1 to 2 The gyroscope-stabilized welding device in this embodiment includes a welding basket 1, a gyroscope 8 is bolted to the middle of the upper side of the welding basket 1, a PLC controller 13 is embedded in the front face of the welding basket 1, two clips 9 are clamped to the middle of the upper side of the welding basket 1, a second rope 10 is fixedly connected to the upper side of the clip 9, a connecting ring 11 is fixedly connected to the upper side of the second rope 10, a third rope 12 is fixedly connected to the upper side of the connecting ring 11, and an adjustment device is provided on the upper side of the welding basket 1. The adjustment device includes two lifting rings 2 fixedly connected to the upper side of the welding basket 1, a first rope 3 fixedly connected to the inside of the lifting ring 2, a reel 4 wound around the outside of the first rope 3, and a drive motor 5 fixedly connected to one side of the reel 4.

[0026] Among them, three counterweights 6 are embedded inside the lower side of the welding hanging basket 1, and the three counterweights 6 are arranged at equal intervals horizontally. The output end of the gyroscope 8 is electrically connected to the output end of the PLC controller 13, and the output end of the PLC controller 13 is electrically connected to the output ends of the two drive motors 5 at the same time. The output end of the drive motor 5 is plugged and fixed inside the winding reel 4, and several reinforcing ribs are vertically plugged inside the welding hanging basket 1.

[0027] It should be noted that the gyroscope 8 comprises a base, an inner ring shaft, an inner ring, a rotation shaft and a rotor.

[0028] Example 2:

[0029] See also Figures 1 to 4 On the basis of Example 1, a supporting device 7 is provided on the lower side of the welding hanging basket 1, and the supporting device 7 includes a fixing frame 14 fixedly connected to the lower side of the welding hanging basket 1, a dual-axis motor 15 fixedly installed inside the fixing frame 14, two threaded rods 16 fixedly connected to the output end of the dual-axis motor 15, a threaded sleeve 17 threadedly connected to the outside of the threaded rod 16 and a supporting foot 20 fixedly connected to one side of the threaded sleeve 17, a limiting component is provided on the upper side of the threaded sleeve 17, the limiting component includes a sliding sleeve 18 fixedly connected to the upper side of the threaded sleeve 17 and a limiting rod 19 slidably connected to the inside of the sliding sleeve 18, and a soft pad 21 is bonded to the lower side of the fixing frame 14.

[0030] By adopting the above technical solution, the dual-axis motor 15 drives the outer support foot 20 of the threaded rod 16 to move out and contact between the two shelves, thereby improving the stability of the bottom support of the welding basket 1, and ensuring that the welding basket 1 can maintain a balanced effect, thereby improving the quality of welding.

[0031] The working principle of the above embodiment is:

[0032] The welder stands in the welding basket 1 and drives the welding basket 1 up and down through the winding device on the upper side of the third rope 12. The driving motor 5 will move with the winding device and cooperate with the first rope 3 to assist the side of the welding basket 1. The three counterweights 6 can ensure that the welding basket 1 maintains a certain stability during movement and will not shake the welding basket 1 due to external wind. When the welding basket 1 tilts, the gyroscope 8 will calculate which side is tilted, and then the PLC controller 13 controls the relative position of the driving motor 5 to reel or unreel the first rope 3 on the outside of the reel 4 to adjust the balance of the welding basket 1 so that it always maintains a balanced state. During welding, the dual-axis motor 15 can be used to drive the outer support foot 20 of the threaded rod 16 to move out of the fixed frame 14 and support it between the two shelves to improve the overall stability of the welding basket 1. The soft pad 21 can ensure that the welding basket 1 has a certain buffering force when it contacts the ground.

[0033] The installation method, connection method or setting method disclosed in this embodiment are all common mechanical connection methods, and can be implemented as long as they can achieve their beneficial effects. In addition, the electrical components appearing in this embodiment are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer that plays a control role. Technicians in this field can control the electrical components through simple programming, and the existing disclosed power connection technology is also common knowledge in this field, so the specific structural composition and working principle will not be described in detail in this embodiment.

[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gyroscopically stabilized welding device comprising a welding basket (1), characterized in that: A gyroscope (8) is installed on the middle bolt of the upper side of the welding hanging basket (1), a PLC controller (13) is embedded and installed on the front end surface of the welding hanging basket (1), two buckles (9) are clamped in the middle of the upper side of the welding hanging basket (1), a second rope (10) is fixedly connected to the upper side of the buckle (9), a connecting ring (11) is fixedly connected to the upper side of the second rope (10), a third rope (12) is fixedly connected to the upper side of the connecting ring (11), and an adjustment device is provided on the upper side of the welding hanging basket (1); The adjusting device comprises two lifting rings (2) fixedly connected to the upper side of the welding hanging basket (1), a first rope (3) fixedly connected to the inside of the lifting ring (2), a winding drum (4) wound around the outside of the first rope (3), and a driving motor (5) fixedly connected to one side of the winding drum (4).

2. The gyro-stabilized welding device according to claim 1, characterized in that: Three counterweight blocks (6) are embedded in the interior of the lower side of the welding hanging basket (1), and the three counterweight blocks (6) are arranged at equal intervals in the transverse direction.

3. The gyro-stabilized welding device according to claim 1, characterized in that: The output end of the gyroscope (8) is electrically connected to the output end of the PLC controller (13), and the output end of the PLC controller (13) is also electrically connected to the output ends of the two drive motors (5).

4. The gyro-stabilized welding device according to claim 1, characterized in that: The output end of the driving motor (5) is plugged and fixed inside the winding reel (4).

5. The gyro-stabilized welding device according to claim 1, characterized in that: A plurality of reinforcing ribs are vertically inserted inside the welding hanging basket (1).

6. The gyro-stabilized welding device according to claim 1, characterized in that: A supporting device (7) is provided on the lower side of the welding hanging basket (1), and the supporting device (7) includes a fixing frame (14) fixedly connected to the lower side of the welding hanging basket (1), a dual-axis motor (15) fixedly installed inside the fixing frame (14), two threaded rods (16) fixedly connected to the output end of the dual-axis motor (15), a threaded sleeve (17) threadedly connected to the outside of the threaded rod (16), and a supporting foot (20) fixedly connected to one side of the threaded sleeve (17).

7. The gyro-stabilized welding device according to claim 6, characterized in that: A limiting assembly is provided on the upper side of the threaded sleeve (17), and the limiting assembly comprises a sliding sleeve (18) fixedly connected to the upper side of the threaded sleeve (17) and a limiting rod (19) slidably connected inside the sliding sleeve (18).

8. The gyro-stabilized welding device according to claim 6, characterized in that: A soft pad (21) is bonded to the lower side of the fixing frame (14), and the soft pad (21) is a rubber pad.

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