Paperboard disc membrane stack general assembly equipment

By designing the cardboard disc membrane stack assembly equipment, using hydraulically driven press-fit components and profiling fixtures, automated positioning and press-fitting are achieved, solving the problems of low manual assembly efficiency and unstable quality, and improving production efficiency and quality consistency.

CN223187164UActive Publication Date: 2025-08-05SUZHOU HOLYKEM AUTOMATIC TECH
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Patent Information

Application Number
CN202422342384.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-05
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The assembly of existing cardboard disc membrane stacks relies on manual operations, resulting in low production efficiency, unstable quality, high labor intensity, low degree of automation, and the production process relies on manual experience, making it difficult to achieve efficient and accurate assembly.

Method used

A cardboard disc membrane stack assembly equipment was designed, including product positioning components, pressing components and side assembly components. The hydraulic cylinder drive pressing components are used to achieve uniform movement, combining profiling fixtures and side assembly components to adapt to different products, realizing automated positioning and pressing, replacing manual operation.

Benefits of technology

It improves production efficiency and assembly quality stability, reduces labor intensity, realizes automated production, adapts to a variety of product specifications, and ensures assembly accuracy and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses paperboard disc membrane stack final assembly equipment which comprises a machine body, and a plurality of supporting rods are fixedly connected to one side of the inner wall of the machine body. An assembling mechanism is arranged on the machine body, the assembling mechanism comprises a product positioning assembly, and the product positioning assembly is arranged in the machine body and used for fitting and supporting a product; the pressing assembly is arranged on one side of the machine body; the side face assembling assembly is arranged on the other side of the machine body. By means of the arrangement mode that the product positioning assembly, the pressing assembly and the side face assembling assembly are matched, adjustment can be achieved according to the diameters of different products, workpieces are easy and convenient to replace, and positioning repeatability is high; according to different product diameters, adjustment and positioning can be conveniently conducted to correspond to different product sizes, the pressing function on the surfaces of the products is achieved, the products are pressed to the specified thickness, the profiling clamp and the side face assembling assembly are suitable for special products, the clamp is convenient to replace, manual operation is replaced, and the assembling efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field related to membrane component assembly, and in particular to a cardboard disc membrane stack assembly device. Background Art

[0002] Conventional cardboard disc film stacks are mostly assembled manually, which is cumbersome and has low production efficiency, mainly due to the following deficiencies:

[0003] 1. The workpiece processing quality is unstable. The workpiece is manually measured using the outer circle as a reference, and multiple layers of disc membranes are stacked together. They are assembled by jacking or hydraulic press. This requires the cooperation of multiple people. The involvement of human factors leads to uneven thickness of the assembled workpiece and uneven disc membrane surfaces, which ultimately affects the mechanical properties of the cardboard disc membrane.

[0004] 2. Low production efficiency. Cardboard disc film stacks come in a wide variety of specifications and thicknesses. Under the same press stroke, they require fixtures of different thicknesses to complete. Humans are limited by their strength and physical fitness, and their speed and accuracy are limited. They cannot maintain a highly intense production state for a long time. The operations that can be completed manually are very limited in space and time.

[0005] 3. The labor intensity of workers is high. Special cardboard disc film stacks are widely used in the medical field and are in high demand. The assembly of cardboard disc film relies on manual labor, which is a heavy workload and high labor intensity.

[0006] 4. Production process specific data is usually determined by manual experience;

[0007] 5. There are few automated functions and more manual intervention. Utility Model Content

[0008] The purpose of the utility model is to provide a cardboard disc membrane stack assembly device to solve the problems raised in the above background technology.

[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cardboard disc film stack assembly device, comprising a body, a plurality of support rods for placing products are fixedly connected to one side of the inner wall of the body;

[0010] The body is provided with an assembly mechanism, which comprises:

[0011] A product positioning component, which is arranged inside the body and is used to fit and support the product;

[0012] A pressing assembly, which is arranged on one side of the machine body and is used to press the product;

[0013] The side assembly component is arranged on the other side of the machine body.

[0014] Preferably, the product positioning component includes:

[0015] Positioning rods, a plurality of slide grooves are equidistantly provided on both sides of the inner wall of the body, and the ends of the plurality of positioning rods are respectively slidably connected with the inner cavities of the plurality of slide grooves;

[0016] Positioning bolts, both ends of the positioning rod are provided with positioning holes, and the positioning bolts are threadedly connected with the inner cavity of the positioning holes;

[0017] A gasket is sleeved on the outside of the positioning bolt and is used to fix the positioning rod.

[0018] Preferably, the pressing assembly includes:

[0019] Hydraulic cylinders, a plurality of said hydraulic cylinders being fixedly connected to one side of the machine body at equal intervals;

[0020] A profiling fixture, wherein the output end of the hydraulic cylinder is transmission-connected to the profiling fixture;

[0021] Guide rods, one end of each of the guide rods is fixedly connected to the contoured clamp, and the other end of each of the guide rods is slidably and interlacedly connected to the machine body.

[0022] Preferably, the pressing assembly further comprises:

[0023] A connecting plate, the connecting plate being fixedly connected to the other ends of two adjacent guide rods;

[0024] Limit nuts, wherein the plurality of limit nuts are respectively fixedly connected to the sides of the plurality of connecting plates opposite to the outer wall of the body;

[0025] The limiting rods are respectively connected to the inner cavity threads of the limiting nuts.

[0026] Preferably, the side assembly component includes:

[0027] A fixing member, wherein a plurality of the fixing members are fixedly connected to the other side of the body;

[0028] An adjusting ring, the adjusting ring being rotatably arranged inside the fixing member via a rotating shaft;

[0029] A sliding ring, which is sleeved on the outside of the adjusting ring;

[0030] A sliding rod, the sliding rod being slidably interlaced with the sliding ring;

[0031] A plurality of fixing nuts, each of which is threadably connected to the sliding rod, and the plurality of fixing nuts are symmetrically arranged with the adjustment ring as the center;

[0032] A pressing plate is fixedly connected to the bottom end of the sliding rod.

[0033] Preferably, the side assembly component further includes:

[0034] A pressing handle, the pressing handle being rotatably disposed inside the fixing member;

[0035] The linkage block is arranged inside the pressing handle, and the linkage block is rotatably arranged between the handle and the adjusting ring through the rotating shaft.

[0036] The technical effects and advantages of this utility model are:

[0037] The utility model utilizes a setting method in which a product positioning component, a pressing component and a side assembly component are coordinated. The product positioning component forms a product positioning platform through multiple positioning rods, and uses three points to form a circular surface. The corresponding product can be fixed inside the corresponding three positioning rods. The shape can be adjusted according to the diameter of different products, providing a placement platform for the workpiece. The workpiece replacement is simple and convenient, and the positioning repeatability is high. The positioning can be conveniently adjusted to correspond to different product sizes according to the diameter of different products. At the same time, the pressing component is driven by a hydraulic cylinder and moves at a constant speed. The speed can be adjusted to ensure that the pressing speed and the product tooling running speed are accurately coordinated with each other, thereby realizing the pressing function of the product surface and pressing it to a specified thickness. The profiling fixture and the side assembly component are adapted to special products, and the fixture is easy to replace, replacing manual operation and speeding up assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 This is one of the overall structural diagrams of the utility model.

[0039] Figure 2 This is the second schematic diagram of the overall structure of the utility model.

[0040] Figure 3 For this utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0041] In the figure: 1. Machine body; 2. Support rod; 3. Product positioning assembly; 31. Positioning rod; 32. Positioning bolt; 33. Gasket; 4. Pressing assembly; 41. Hydraulic cylinder; 42. Contour clamp; 43. Guide rod; 44. Connecting plate; 45. Limit nut; 46. Limit rod; 5. Side assembly assembly; 51. Fixing part; 52. Adjusting ring; 53. Sliding ring; 54. Sliding rod; 55. Fixing nut; 56. Pressing plate; 57. Pressing handle; 58. Linkage block. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0043] The utility model provides Figure 1-3 The cardboard disc film stack assembly equipment shown includes a body 1, and a plurality of support rods 2 for placing products are fixedly connected to one side of the inner wall of the body 1;

[0044] Furthermore, an assembly mechanism is provided on the body 1, and the assembly mechanism includes: a product positioning component 3, a pressing component 4 and a side assembly component 5. The product positioning component 3 is arranged inside the body 1 for fitting and supporting the product; the pressing component 4 is arranged on one side of the body 1 for pressing the product; and the side assembly component 5 is arranged on the other side of the body 1.

[0045] The cam 33 is a screw threaded fastener 32 which is used to lock the cam 33 and lock the cam 33. The cam 33 is a screw threaded fastener 32 which is used to lock the cam 33. The cam 33 is a screw threaded fastener 32 which is used to lock the cam 33.

[0046] Specifically, the pressing assembly 4 includes: a hydraulic cylinder 41, a profiling fixture 42, a guide rod 43, a connecting plate 44, a limit nut 45 and a limit rod 46. Multiple hydraulic cylinders 41 are equidistantly fixedly connected to one side of the body 1. A hydraulic station is provided on one side of the body 1. The hydraulic station can control multiple hydraulic cylinders 41 to move at a uniform speed, and the speed can be adjusted to ensure that the pressing speed and the product tooling running speed are accurately coordinated with each other, so as to realize the pressing function of the product surface and press it to a specified thickness; the output end of the hydraulic cylinder 41 is transmission-connected with the profiling fixture 42. The profiling fixture 42 consists of a positioning flange and a profiling tooling, which is driven by the hydraulic cylinder 41 to adapt to special products and facilitate fixture replacement; one end of multiple guide rods 43 is fixedly connected to the profiling fixture 42, and the other end of multiple guide rods 43 is slidably and interlaced with the body 1. The guide rod 43 guides the profiling fixture 42, so that the profiling fixture 42 can be stably displaced in the horizontal direction. The connecting plate 44 is fixedly connected to the other end of the two adjacent guide rods 43; multiple limit nuts 45 are respectively fixedly connected to the side of the multiple connecting plates 44 opposite to the outer wall of the body 1; multiple limit rods 46 are respectively connected to the inner cavity threads of the multiple limit nuts 45. By adjusting the spacing between the multiple limit rods 46, the spacing between the guide rods 43 can be adjusted, thereby controlling the stroke distance of the profiling clamp 42, so that the product can be pressed to a specified thickness.

[0047] Specifically, the side assembly component 5 includes: a fixing part 51, an adjusting ring 52, a sliding ring 53, a sliding rod 54, a fixing nut 55, a pressing plate 56, a pressing handle 57 and a linkage block 58. The multiple fixing parts 51 are fixedly connected to the other side of the body 1; the adjusting ring 52 is rotatably arranged inside the fixing part 51 through a rotating shaft; the sliding ring 53 is sleeved on the outside of the adjusting ring 52; the sliding rod 54 is slidably inserted and connected with the sliding ring 53; multiple fixing nuts 55 are threadedly inserted and connected with the sliding rod 54, and the multiple fixing nuts 55 are symmetrically arranged with the adjusting ring 52 as the center. The position of the sliding rod 54 can be adjusted by the fixing nut 55, thereby adjusting the height of the pressing plate 56, so that the pressing plate 56 can be suitable for products of different specifications; the pressing plate 56 is fixedly connected to the bottom end of the sliding rod 54. The pressing handle 57 is rotatably arranged inside the fixing part 51; the linkage block 58 is arranged inside the pressing handle 57, and the linkage block 58 is rotatably arranged between the handle and the adjustment ring 52 through the rotating shaft. By pressing the handle 57, the linkage block 58 can drive the sliding rod 54 fixed on the adjustment ring 52 to move, so that the pressing plate 56 can quickly clamp the product, thereby completing the end face flange assembly.

[0048] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cardboard disc membrane stack assembly device, comprising: A machine body (1), wherein one side of the inner wall of the machine body (1) is fixedly connected to a plurality of support rods (2) for placing products; The feature is that an assembly mechanism is provided on the machine body (1), and the assembly mechanism comprises: A product positioning component (3), the product positioning component (3) is arranged inside the body (1) and is used to fit and support the product; A pressing assembly (4), the pressing assembly (4) being arranged on one side of the machine body (1) and being used for pressing the product; A side assembly component (5) is provided on the other side of the machine body (1).

2. The cardboard disc film stack assembly equipment according to claim 1, characterized in that: The product positioning component (3) comprises: Positioning rods (31), a plurality of sliding grooves are equidistantly provided on both sides of the inner wall of the body (1), and the two ends of the plurality of positioning rods (31) are respectively connected to the inner cavities of the plurality of sliding grooves in a sliding manner; Positioning bolts (32), both ends of the positioning rod (31) are provided with positioning holes, and the positioning bolts (32) are threadedly connected with the inner cavity of the positioning holes; A gasket (33) is sleeved on the outside of the positioning bolt (32) and is used to fix the positioning rod (31).

3. The cardboard disc membrane stack assembly equipment according to claim 1, characterized in that: The pressing assembly (4) comprises: Hydraulic cylinders (41), a plurality of hydraulic cylinders (41) are fixedly connected to one side of the machine body (1) at equal intervals; A profiling fixture (42), wherein the output end of the hydraulic cylinder (41) is in transmission connection with the profiling fixture (42); Guide rods (43), one end of each of the guide rods (43) is fixedly connected to the contour clamp (42), and the other end of each of the guide rods (43) is slidably connected to the machine body (1).

4. The cardboard disc membrane stack assembly equipment according to claim 3, characterized in that: The pressing assembly (4) further comprises: A connecting plate (44), wherein the connecting plate (44) is fixedly connected to the other ends of two adjacent guide rods (43); Limiting nuts (45), wherein a plurality of the limiting nuts (45) are respectively fixedly connected to a side of a plurality of connecting plates (44) opposite to the outer wall of the machine body (1); A plurality of limiting rods (46) are respectively connected to the inner cavity threads of the plurality of limiting nuts (45) through insertion.

5. The cardboard disc film stack assembly equipment according to claim 1, characterized in that: The side assembly component (5) comprises: A fixing member (51), wherein a plurality of the fixing members (51) are fixedly connected to the other side of the machine body (1); an adjusting ring (52), the adjusting ring (52) being rotatably arranged inside the fixing member (51) via a rotating shaft; A sliding ring (53), wherein the sliding ring (53) is sleeved on the outside of the adjustment ring (52); A sliding rod (54), wherein the sliding rod (54) is slidably interpenetratingly connected with the sliding ring (53); A fixing nut (55), wherein a plurality of the fixing nuts (55) are all threadedly connected to the sliding rod (54), and the plurality of the fixing nuts (55) are symmetrically arranged with the adjustment ring (52) as the center; A pressing plate (56) is fixedly connected to the bottom end of the sliding rod (54).

6. The cardboard disc membrane stack assembly equipment according to claim 5, characterized in that: The side assembly component also includes: A pressing handle (57), wherein the pressing handle (57) is rotatably disposed inside the fixing member (51); A linkage block (58) is provided inside the pressing handle (57), and the linkage block (58) is rotatably provided between the handle and the adjusting ring (52) via a rotating shaft.