Steering mechanism of electric vehicle

By adopting a combined structure of high-strength reinforcement and low-density block assembly in the steering mechanism of electric vehicles, the problem of insufficient strength in lightweight design is solved, and the structural strength is improved and the service life is extended.

CN223187608UActive Publication Date: 2025-08-05YADEA TECH GRP CO LTD
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Patent Information

Application Number
CN202422276312.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-05
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

When the existing electric vehicle steering mechanism is designed with lightweight design, it is difficult to meet the strength requirements of the entire vehicle at the same time, and it is prone to cracking, resulting in damage to the vehicle body.

Method used

The combined structural design of reinforcement and block assembly is adopted, where the reinforcement is made of high-strength material and the block assembly is made of low-density composite material, which enhances the overall connection strength through the connection and limit structure.

Benefits of technology

The lightweight design of the steering mechanism is realized, while improving structural strength, avoiding cracking and extending service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric vehicles, and particularly discloses an electric vehicle steering mechanism which comprises a rotating device and a reinforcing piece, the rotating device comprises a steering handle, a pressing block assembly, a head pipe and a steering column assembly, the steering handle is installed on the pressing block assembly, the pressing block assembly is connected to the steering column assembly, and the reinforcing piece is arranged on the head pipe. The steering column assembly is rotationally connected to the head pipe, the reinforcing piece is connected to the pressing block assembly, and the density of the reinforcing piece is larger than that of the pressing block assembly. According to the arrangement, the combined structural design of the reinforcing piece and the pressing block assembly is adopted, the pressing block assembly serves as a main body structure part of the steering mechanism and is made of a low-density composite material, the reinforcing piece serves as a reinforcing supporting part of the steering mechanism and is made of a high-strength material, and the steering mechanism is light in weight and high in strength. The structural strength is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric vehicles, in particular to a steering mechanism of an electric vehicle. Background Art

[0002] Low-carbon travel is becoming an increasingly popular choice, and electric vehicles, as a green, energy-saving, and emission-reducing means of transportation, have garnered significant attention. Simultaneously, with the rapid development of the modern economy, the structure of electric vehicles has undergone a series of improvements and developments. Lightweighting, environmental protection, reduced labor intensity, and improved production efficiency and product quality have become future trends.

[0003] In order to achieve lightweight design of related components, existing electric vehicles usually choose new low-density lightweight materials that are different from the design of traditional electric vehicle components. However, while using lightweight new materials, the structure of electric vehicles cannot meet the strength requirements of the entire vehicle during use, and is prone to cracking, causing damage to the vehicle body. Utility Model Content

[0004] The purpose of the utility model is to provide a steering mechanism for an electric vehicle, which can take into account the lightweight design of the steering mechanism while further improving the structural strength.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The utility model provides a steering mechanism for an electric vehicle, comprising:

[0007] A rotating device, the rotating device comprising a handlebar, a pressure block assembly, a head tube and a steering column assembly, the handlebar being mounted on the pressure block assembly, the pressure block assembly being connected to the steering column assembly, and the steering column assembly being rotatably connected to the head tube;

[0008] A reinforcing member is connected to the pressing block assembly, and the density of the reinforcing member is greater than the density of the pressing block assembly.

[0009] As a preferred technical solution for the above-mentioned electric vehicle steering mechanism, the pressure block assembly includes an upper pressure block and a lower pressure block, the upper pressure block is recessed with a first groove body, the lower pressure block is recessed with a second groove body, the upper pressure block is connected to the lower pressure block so that the first groove body and the second groove body are spliced to form an installation slot hole, the steering handle is embedded in the installation slot hole, the lower pressure block is connected to the steering column assembly, the reinforcement is connected to the lower pressure block, and the density of the reinforcement is greater than the density of the lower pressure block.

[0010] As a preferred technical solution of the above-mentioned electric vehicle steering mechanism, the steering column assembly includes a vertical tube and an insert, the insert is located at one end of the vertical tube and embedded in the vertical tube, and the electric vehicle steering mechanism also includes a connecting piece, the lower pressure block is sleeved on the vertical tube, and the connecting piece passes through the lower pressure block and is connected to the insert.

[0011] As a preferred technical solution for the above-mentioned electric vehicle steering mechanism, the reinforcement is an embracing structure, and the reinforcement has a first connecting end and a second connecting end located at both ends of itself. The electric vehicle steering mechanism also includes a first locking member, which is arranged at the first connecting end, and the first locking member is sequentially passed through the reinforcement, the lower pressure block, the vertical pipe and connected to the insert.

[0012] As a preferred technical solution of the above-mentioned electric vehicle steering mechanism, the electric vehicle steering mechanism also includes a second locking member, which is arranged at the second connecting end, and the second locking member passes through the reinforcement member and is connected to the lower pressure block.

[0013] As a preferred technical solution of the above-mentioned electric vehicle steering mechanism, the reinforcement is recessed with a limiting slot, and the electric vehicle steering mechanism further includes a limiting member, which passes through the limiting slot and is connected to the vertical pipe.

[0014] As a preferred technical solution for the above-mentioned electric vehicle steering mechanism, the periphery of the limiting slot is convexly provided with a flange, the lower pressing block is provided with a limiting groove, and the flange is clamped in the limiting slot.

[0015] As an optimal technical solution for the above-mentioned electric vehicle steering mechanism, the steering column assembly also includes a base and a limit column, the base is connected to the other end of the head tube, the limit column is protruded on the base, and the outer side wall of the head tube is protruded with a baffle, and the limit column can abut against the baffle along the circumferential direction.

[0016] As a preferred technical solution for the above-mentioned electric vehicle steering mechanism, the reinforcement is made of Q235A material.

[0017] As a preferred technical solution for the above-mentioned electric vehicle steering mechanism, the rotating device is made of ADC6 material.

[0018] As a preferred technical solution of the above-mentioned electric vehicle steering mechanism, the electric vehicle steering mechanism also includes a first bearing assembly and a second bearing assembly, the first bearing assembly and the second bearing assembly are respectively arranged at both ends of the head pipe, and the first bearing assembly and the second bearing are both connected between the head pipe and the steering column assembly.

[0019] As a preferred technical solution of the above-mentioned electric vehicle steering mechanism, the electric vehicle includes a main pipe and a frame, and the main pipe is fixedly connected between the frame and the head pipe.

[0020] The beneficial effects of the utility model are:

[0021] The utility model provides an electric vehicle steering mechanism, comprising: a rotating device and a reinforcement member, wherein the rotating device comprises a handlebar, a pressure block assembly, a head tube, and a steering column assembly, wherein the handlebar is mounted on the pressure block assembly, the pressure block assembly is connected to the steering column assembly, the steering column assembly is rotatably connected to the head tube, and the reinforcement member is connected to the pressure block assembly, wherein the density of the reinforcement member is greater than that of the pressure block assembly. Thus, a combined structural design of the reinforcement member and the pressure block assembly is adopted, wherein the pressure block assembly, as the main structural portion of the steering mechanism, is made of a low-density composite material, and the reinforcement member, as the reinforcing support portion of the steering mechanism, is made of a high-strength material, thereby further improving the structural strength while taking into account the lightweight design of the steering mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural diagram of the steering mechanism of an electric vehicle provided by the present invention;

[0023] Figure 2 This is an exploded view of the steering mechanism of an electric vehicle provided by the present invention;

[0024] Figure 3 A schematic diagram of the partial structure of the electric vehicle steering mechanism provided by the utility model Figure 1 ;

[0025] Figure 4 A schematic diagram of the partial structure of the electric vehicle steering mechanism provided by the utility model Figure 2 ;

[0026] Figure 5 A schematic diagram of the structure of the reinforcement provided by the utility model;

[0027] Figure 6 A schematic diagram of the partial structure of the electric vehicle steering mechanism provided by the utility model Figure 3 ;

[0028] Figure 7 for Figure 6 Cross-section along the AA direction;

[0029] Figure 8 A schematic diagram of the partial structure of the electric vehicle steering mechanism provided by the utility model Figure 4 ;

[0030] Figure 9 for Figure 8 Cross-sectional view along the middle BB direction.

[0031] in:

[0032] 1. Steering handle;

[0033] 2. Pressing block assembly; 21. Upper pressing block; 22. Lower pressing block;

[0034] 3. Head tube;

[0035] 4. Reinforcement; 41. Limiting slot; 42. Flanging;

[0036] 5. Vertical pipe; 6. Insert; 7. Connecting piece; 8. First locking piece; 9. Second locking piece; 10. Limiting piece; 11. Base; 12. Limiting column; 13. Baffle; 14. First bearing assembly; 15. Second bearing assembly. DETAILED DESCRIPTION

[0037] The following describes in detail embodiments of the present invention. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0038] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions.

[0039] Unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," and "fixed" should be interpreted broadly. For example, they may refer to fixed or removable connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.

[0040] Unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first feature being in direct contact with the second feature, or may include the first feature being in contact with the second feature through another feature between them instead of being in direct contact. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0041] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0042] like Figures 1 to 9 As shown, this embodiment provides an electric vehicle steering mechanism, which includes: a rotating device and a reinforcement member 4. The rotating device includes a handlebar 1, a pressure block assembly 2, a head tube 3, and a steering column assembly. The handlebar 1 is mounted on the pressure block assembly 2, which is connected to the steering column assembly. The steering column assembly is rotatably connected to the head tube 3. The rotating device is made of a low-density composite material, and the reinforcement member 4 is connected to the pressure block assembly 2, and the reinforcement member 4 is made of a high-strength material. This arrangement adopts a combined structural design of the reinforcement member 4 and the rotating device, wherein the pressure block assembly 2, as the main structural part of the steering mechanism, is made of a low-density composite material, and the reinforcement member 4, as the reinforcing support part of the steering mechanism, is made of a high-strength material. This takes into account the lightweight design of the steering mechanism while further improving the structural strength.

[0043] Specifically, the reinforcement member 4 is made of Q235A material, and the rotating device is made of ADC6 material. Of course, in other embodiments, the materials of the reinforcement member 4 and the rotating device can also be set according to actual needs, and no further limitation is made here.

[0044] Specifically, this embodiment exemplifies the following solution: the pressure block assembly 2 includes an upper pressure block 21 and a lower pressure block 22. The upper pressure block 21 is recessed with a first groove, and the lower pressure block 22 is recessed with a second groove. The upper pressure block 21 is connected to the lower pressure block 22 so that the first groove and the second groove are spliced to form a mounting slot. The steering handle 1 is embedded in the mounting slot. The lower pressure block 22 is connected to the steering column assembly. The reinforcement member 4 is connected to the lower pressure block 22, and the density of the reinforcement member 4 is greater than that of the lower pressure block 22. With this arrangement, the upper pressure block 21 and the lower pressure block 22 are connected by multiple bolts, and the two can be detachably connected, facilitating the disassembly and assembly of the steering handle 1. At the same time, the reinforcement member 4 is reinforced and connected to the lower pressure block 22, which can further enhance the overall connection strength of the rotating device.

[0045] Alternatively, see Figures 6 to 9 As shown, the steering column assembly includes a vertical tube 5 and an insert 6. The insert 6 is located at one end of the vertical tube 5 and is embedded in the vertical tube 5. The electric vehicle steering mechanism also includes a connector 7. A lower pressure block 22 is sleeved on the vertical tube 5. The connector 7 passes through the lower pressure block 22 and is connected to the insert 6. Furthermore, the connector 7 is a fastening bolt that passes through the lower pressure block 22 and is threadedly connected to the insert 6.

[0046] Optionally, the reinforcement member 4 has an embracing structure and has a first connecting end and a second connecting end located at its two ends. The electric vehicle steering mechanism further includes a first locking member 8 and a second locking member 9. The first locking member 8 is disposed at the first connecting end, passes through the reinforcement member 4, and is connected to the lower pressing block 22. The second locking member 9 is disposed at the second connecting end, passes through the reinforcement member 4, the lower pressing block 22, the standpipe 5, and is connected to the insert 6. Furthermore, the first locking member 8 and the second locking member 9 are both fastening bolts.

[0047] Optionally, to further enhance the position-limiting and restraining effect of the reinforcement member 4, the reinforcement member 4 is provided with a recessed position-limiting slot 41. The electric vehicle steering mechanism further includes a position-limiting member 10, which passes through the position-limiting slot 41 and is connected to the standpipe 5. Furthermore, the position-limiting member 10 is a fastening bolt. It should be noted that the density of the position-limiting member 10 is approximately the same as that of the reinforcement member 4.

[0048] Furthermore, a flange 42 is provided around the periphery of the limiting slot 41, and a limiting groove is defined in the lower pressing block 22, into which the flange 42 engages. This arrangement, coupled with the snap-fit structure of the flange 42, separates the limiting member 10 from the lower pressing block 22, effectively preventing the limiting member 10 from frequent contact and collision with the lower pressing block 22 during actual vehicle operation, thereby further improving the structural strength and extending its service life.

[0049] Optionally, to limit the rotation of the steering column assembly, the steering column assembly further includes a base 11 and a limiting post 12. The base 11 is connected to the other end of the head tube 3, and the limiting post 12 is protruding from the base 11. A baffle 13 is protruding from the outer wall of the head tube 3, and the limiting post 12 can abut against the baffle 13 along the circumferential direction. It should be noted that the location and number of the limiting posts 12 can be designed to limit the angular range of the steering column assembly according to actual needs and are not further specified here.

[0050] Optionally, in order to support the rotation of the steering column assembly, reduce the friction coefficient during its movement, and ensure the rotation accuracy, the electric vehicle steering mechanism also includes a first bearing assembly 14 and a second bearing assembly 15. The first bearing assembly 14 and the second bearing assembly 15 are respectively arranged at both ends of the head tube 3, and the first bearing assembly 14 and the second bearing are both connected between the head tube 3 and the steering column assembly.

[0051] Optionally, the electric vehicle includes a main pipe and a frame, and the main pipe is fixedly connected between the frame and the head pipe 3. Further, the electric vehicle also includes a reinforcing rib, and the reinforcing rib is fixedly connected between the head pipe 3 and the main pipe.

[0052] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. An electric vehicle steering mechanism, characterized in that: include: A rotating device, comprising a steering handle (1), a pressure block assembly (2), a head tube (3) and a steering column assembly, wherein the steering handle (1) is mounted on the pressure block assembly (2), the pressure block assembly (2) is connected to the steering column assembly, and the steering column assembly is rotatably connected to the head tube (3); A reinforcing member (4), the reinforcing member (4) is connected to the pressing block assembly (2), and the density of the reinforcing member (4) is greater than the density of the pressing block assembly (2).

2. The electric vehicle steering mechanism according to claim 1, characterized in that: The pressure block assembly (2) includes an upper pressure block (21) and a lower pressure block (22), wherein the upper pressure block (21) is recessed with a first groove body, and the lower pressure block (22) is recessed with a second groove body. The upper pressure block (21) is connected to the lower pressure block (22) so that the first groove body and the second groove body are spliced to form a mounting slot hole, the steering handle (1) is embedded in the mounting slot hole, the lower pressure block (22) is connected to the steering column assembly, and the reinforcement (4) is connected to the lower pressure block (22), and the density of the reinforcement (4) is greater than the density of the lower pressure block (22).

3. The electric vehicle steering mechanism according to claim 2, characterized in that: The steering column assembly includes a vertical tube (5) and an insert (6), wherein the insert (6) is located at one end of the vertical tube (5) and is embedded in the vertical tube (5). The electric vehicle steering mechanism also includes a connecting piece (7), wherein the lower pressing block (22) is sleeved on the vertical tube (5), and the connecting piece (7) passes through the lower pressing block (22) and is connected to the insert (6).

4. The electric vehicle steering mechanism according to claim 3, characterized in that: The reinforcing member (4) is of an embracing structure, and the reinforcing member (4) has a first connecting end and a second connecting end located at both ends thereof. The electric vehicle steering mechanism further comprises a first locking member (8), the first locking member (8) being arranged at the first connecting end, and the first locking member (8) sequentially passes through the reinforcing member (4), the lower pressing block (22), the vertical pipe (5), and is connected to the insert (6).

5. The electric vehicle steering mechanism according to claim 4, characterized in that: The electric vehicle steering mechanism further comprises a second locking member (9), the second locking member (9) being arranged at the second connection end, and the second locking member (9) passing through the reinforcing member (4) and being connected to the lower pressing block (22).

6. The electric vehicle steering mechanism according to claim 4, characterized in that: The reinforcing member (4) is recessed with a limiting slot (41), and the electric vehicle steering mechanism further comprises a limiting member (10), wherein the limiting member (10) passes through the limiting slot (41) and is connected to the vertical pipe (5).

7. The electric vehicle steering mechanism according to claim 6, characterized in that: The circumference of the limiting slot (41) is provided with a flange (42), the lower pressing block (22) is provided with a limiting groove, and the flange (42) is clamped in the limiting slot.

8. The electric vehicle steering mechanism according to claim 3, characterized in that: The steering column assembly further comprises a base (11) and a limiting column (12), wherein the base (11) is connected to the other end of the head tube (3), the limiting column (12) is protruding from the base (11), and a baffle (13) is protruding from the outer side wall of the head tube (3), and the limiting column (12) can abut against the baffle (13) along the circumferential direction.

9. The electric vehicle steering mechanism according to any one of claims 1 to 6, characterized in that: The electric vehicle steering mechanism further comprises a first bearing assembly (14) and a second bearing assembly (15), wherein the first bearing assembly (14) and the second bearing assembly (15) are respectively arranged at two ends of the head tube (3), and the first bearing assembly (14) and the second bearing are both connected between the head tube (3) and the steering column assembly.

10. The electric vehicle steering mechanism according to any one of claims 1 to 6, characterized in that: The electric vehicle comprises a main pipe and a frame, wherein the main pipe is fixedly connected between the frame and the head pipe (3).