Cotton carding device convenient to adjust

The belt tightness of the carding device is conveniently adjusted through the handwheel assembly and the inclined structure, and the filter structure is used to collect cotton wool and flying dust, which solves the problems of loose and inconvenient adjustment of the conveyor belt and air dust, achieving efficient adjustment and filtration effects.

CN223189312UActive Publication Date: 2025-08-05CHANGSHAN JINGHE BEARING CO LTD
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Patent Information

Application Number
CN202422249044.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-05
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

Common carding devices on the market are inconvenient to adjust the tightness after the conveyor belt is loose, and the cotton wool is prone to leak during vacuuming, causing dust to occur in the air.

Method used

The handwheel assembly controls the movement of the press, combined with the inclined structure and guide assembly, the conveyor belt is easily adjusted to adjust the tightness, and collects cotton wool and flying dust through the filter structure to avoid the occurrence of floating dust in the air.

Benefits of technology

It improves the efficiency and consistency of conveyor belt adjustment, reduces the generation of floating dust in the air, and improves the air filtration effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223189312U_ABST
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Abstract

The utility model provides a cotton carding device convenient to adjust, and relates to the field of cotton carding. The connecting pipe structure is installed at the top end of the device body, the two sides of the installation structure are each provided with a storage structure, the interiors of the storage structures communicate with the interior of the installation structure, and the interiors of the storage structures and the installation structure are each provided with a filtering structure of a V-shaped plate-shaped structure. After cotton fibers are treated and then air is discharged, leaked cotton fibers or tiny flying dust is discharged along with the air, the air is filtered again through the filtering structure after passing through the filtering structure, meanwhile, the filtered cotton fibers and the flying dust can be blocked and guided to circulate, and the cotton fibers and the flying dust are stored and collected in the storage structure, so that the collection effect is improved; according to the cotton carding device, excessive flying dust is prevented from entering the air to generate more floating dust, and the problem that the floating dust is generated in the air due to the fact that cotton fibers leak into the air when dust is collected and discharged by a common cotton carding device is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carding, in particular to a carding device which is convenient to adjust. Background Art

[0002] The carding device is a special equipment in textile mills for spinning yarn. Its main function is to loosen, card and remove impurities from the cotton (fiber) roll sent by the previous process or the oiled cotton (chemical fiber) layer supplied by the cotton box, so that the curly cotton mass becomes single fiber shape that is basically straightened. In this process, the carding machine removes the broken seeds, impurities and short lint left by the cotton cleaning process, and then integrates into cotton strips of a certain specification and stores them in the cotton cylinder for use in the drawing process. The structure of the carding machine is divided into three parts: pre-card part, main card part, and strip-forming part. The key part for controlling impurities on the carding machine is the licker-in part. By adjusting the process parameters of the small dust hood and the dust knife, the purpose of controlling impurities can be achieved. The working principle of the carding machine is to comb and separate fibers through its specific machine structure and components, such as the cylinder, working roller, stripping roller, etc., to improve the straightness and uniformity of the fibers, while removing impurities and short lint, and providing high-quality fiber raw materials for subsequent textile processes. For the common carding devices on the market, after the conveyor belt becomes loose, the tightness needs to be adjusted. However, the adjustment of the tightness is not convenient enough, and usually two adjustment structures are set, which will lead to inconsistent adjustment positions. Moreover, when sucking and discharging dust, cotton fluffs will leak into the air, resulting in floating dust in the air. Content of the Utility Model

[0003] The embodiment of the present disclosure relates to a carding device which is convenient to adjust. After the conveyor belt becomes loose, the handwheel assembly can be directly controlled to rotate. The handwheel assembly controls the pressing member to move downward by means of a thread. The bottom ends of both sides of the pressing member are in sliding contact with the force-receiving block assembly. Since the bottom ends of both sides of the pressing member are inclined structures, after it moves downward, it controls the force-receiving block assembly, the guiding assembly and the pushing roller to move horizontally, so that the pushing roller can conveniently adjust the tightness of the conveyor belt, improve the adjustment efficiency, and at the same time avoid multiple adjustment structures from affecting the consistency of the tightness adjustment on both sides.

[0004] In the first aspect of the present disclosure, a carding device which is convenient to adjust is provided, specifically including: a device body; a frame, an electric controller and a carding device are arranged inside the device body. A pressing member that can be controlled to move up and down is installed on the side of the device body through a side member and a handwheel assembly. The bottom ends of both sides of the pressing member are inclined structures, and the bottom ends of both sides of the pressing member are in sliding contact with the force-receiving block assembly; a connecting pipe structure; the connecting pipe structure is installed at the top of the device body. An installation structure is installed on the connecting pipe structure through a blower and a top groove. A storage structure is provided on each side of the installation structure. The inside of the storage structure is communicated with the inside of the installation structure. A filtering structure in the shape of a V-shaped plate is installed inside the storage structure and the installation structure. Filtering holes are provided inside the filtering structure.

[0005] In at least some embodiments, side members are fixed to the sides of the device body. A conveyor belt is installed inside the side members, and a guide groove in the shape of a long strip is provided on each side of the side members. A guide member is welded and fixed to each side of the side member. The inside of the guide member is of a T-shaped structure. The bottom of the outer end of the side member is provided with a handwheel assembly through a rotating shaft. A thread is provided on the outside of the handwheel assembly, and the handwheel assembly controls the up and down movement of a pressing member through the thread. A moving rod is inserted into the guide groove. The inner end of the moving rod is connected to a pushing roller through a rotating shaft. The pushing roller is inserted into the conveyor belt and rotates to pull the conveyor belt to move. The outer end of the moving rod is welded to a guiding component of a T-shaped structure. The guiding component is inserted into the guide member and slides freely. A force-bearing block component is welded to the outside of the guiding component.

[0006] In at least some embodiments, a blower is connected to the top end of the connecting pipe structure. A top groove is provided in the top end of the blower through a square pipe. An installation structure is inserted into the top groove. The installation structure is a rectangular tubular structure. A positioning structure of an L-shaped structure is welded to each side of the top end of the installation structure. The positioning structure contacts the side of the top groove. A baffle structure is inserted through the bottom end inside each storage structure. A control structure of a T-shaped structure is welded to the top end of the filtering structure. The control structure is clamped to the top end of the installation structure.

[0007] The utility model provides a carding device that is convenient to adjust, and has the following beneficial effects:

[0008] After the conveyor belt loosens, the handwheel assembly can be directly controlled to rotate. The handwheel assembly controls the pressing member to move downward through the thread. The bottom ends of both ends of the pressing member are in sliding contact with the force-bearing block component. Since the bottom ends of both ends of the pressing member are of an inclined structure, after it moves downward, it controls the force-bearing block component, the guiding component, and the pushing roller to move horizontally, so that the pushing roller can conveniently adjust the tightness of the conveyor belt, improve the adjustment efficiency, and at the same time avoid multiple adjustment structures from affecting the consistency of the tightness adjustment on both sides.

[0009] After the cotton wool is processed and then the air is exhausted, the leaked cotton wool or fine flying dust is discharged together with the air. At this time, it passes through the filtering structure, which filters the air again, and at the same time can block the filtered cotton wool and flying dust, guide the flow, and store and collect them inside the storage structure, improve the collection effect, and avoid excessive flying dust from entering the air and generating more floating dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments will be briefly introduced below.

[0011] The drawings in the following description only relate to some embodiments of the present utility model and do not limit the present utility model.

[0012] In the attached drawings:

[0013] Figure 1 A three-dimensional structural schematic diagram of the present application is shown;

[0014] Figure 2 A bottom structural schematic diagram of the present application is shown;

[0015] Figure 3 A disassembled three-dimensional structural schematic diagram of the present application is shown;

[0016] Figure 4 A disassembled three-dimensional structural schematic diagram of the device body of the present application is shown;

[0017] Figure 5 A disassembled three-dimensional structural schematic diagram of the connecting pipe structure of the present application is shown;

[0018] Figure 6 A disassembled bottom structural schematic diagram of the connecting pipe structure of the present application is shown;

[0019] List of reference numerals

[0020] 1. Device body; 101. Side member; 102. Guide groove; 103. Guide member; 104. Handwheel assembly; 105. Driving roller; 106. Guide assembly; 107. Force-receiving block assembly; 108. Pressing member;

[0021] 2. Connecting pipe structure; 201. Fan; 202. Top groove; 203. Mounting structure; 204. Storage structure; 205. Positioning structure; 206. Baffle structure; 207. Filter structure; 208. Control structure. Detailed implementation manners

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0023] Embodiment 1: Please refer to Figures 1 to 6 :

[0024] The utility model provides a carding device which is convenient to adjust, comprising: a device body 1; a frame, an electric controller and a carding device are arranged inside the device body 1; a pressing member 108 which can be controlled to move up and down is installed on the side of the device body 1 through a side member 101 and a handwheel assembly 104. The pressing member 108 can be freely moved up and down by controlling the handwheel assembly 104. The bottom ends of both sides of the pressing member 108 are inclined structures, and the bottom ends of both sides of the pressing member 108 are in sliding contact with a force receiving block assembly 107, which can push the force receiving block assembly 107 to move horizontally, control the driving roller 105 to move together, tighten the conveyor belt, conveniently adjust the tightness, and improve the consistency of tightness adjustment at the same time; a connecting pipe structure 2; the connecting pipe structure 2 is installed at the top of the device body 1. The connecting pipe structure 2 is provided with an installation structure 203 through a fan 201 and a top groove 202. A storage structure 204 is arranged on each side of the installation structure 203. The inside of the storage structure 204 is communicated with the inside of the installation structure 203. A filtering structure 207 in the shape of a V-shaped plate is installed inside the storage structure 204 and the installation structure 203. Filtering holes are arranged inside the filtering structure 207, which can filter the processed air again to avoid too much flying dust entering the air and causing floating dust in the air.

[0025] In the embodiment of the present disclosure, as Figure 3 with Figure 4 shown, a side member 101 is fixed on the side of the device body 1. A conveyor belt is installed inside the side member 101 for convenient conveying and use. A long strip-shaped guide groove 102 is arranged on each side of the side member 101 to enable the moving rod to drive the driving roller 105 to move in a guiding manner; a guide member 103 is welded and fixed on each side of the side member 101. The inside of the guide member 103 is of a T-shaped structure for inserting a guiding component 106 to enable the guiding component 106 to move in a guiding manner. The bottom end of the outer side of the side member 101 is provided with a handwheel assembly 104 through a rotating shaft. Threads are arranged on the outside of the handwheel assembly 104, and the handwheel assembly 104 controls the pressing member 108 to move up and down through the threads; a moving rod is inserted into the guide groove 102. The inner end of the moving rod is connected with the driving roller 105 through a rotating shaft to drive the driving roller 105 to move together. The driving roller 105 is inserted into the conveyor belt and rotates to pull the conveyor belt to move, conveniently adjusting the tightness. The outer end of the moving rod is welded to a guiding component 106 of a T-shaped structure. The guiding component 106 is inserted into the guide member 103 and slides freely. A force receiving block assembly 107 is welded on the outside of the guiding component 106 to enable the force receiving block assembly 107 to move together with the guiding component 106 after being stressed.

[0026] In the embodiment of the present disclosure, as Figure 5 with Figure 6As shown, a fan 201 is connected to the top of the connecting pipe structure 2 to suck air out, and a top groove 202 is opened at the top of the fan 201 through a square tube; a mounting structure 203 is inserted into the top groove 202 to position and install the mounting structure 203 for use. The mounting structure 203 is a rectangular tubular structure, and an L-shaped positioning structure 205 is welded on both sides of the top of the mounting structure 203 to drive the mounting structure 203 to be positioned and installed for use. At the same time, the mounting structure 203 can be easily manipulated to move up and down, and the positioning structure 205 is in contact with the side of the top groove 202; a baffle structure 206 is inserted through the bottom of each storage structure 204, so that after the flying dust enters the storage structure 204, the baffle structure 206 is directly pulled to move, and the flying dust is taken out for centralized treatment. The filtering structure 207 is made of elastic metal, and a T-shaped control structure 208 is welded on the top of the filtering structure 207. The control structure 208 is clamped with the top of the mounting structure 203 to drive the filtering structure 207 to move and install together.

[0027] The working principle of this embodiment is as follows: first, pinch the filter structure 207 with the help of elastic deformation, control the filter structure 207 to insert into the interior of the installation structure 203, move the filter structure 207 downward, make the control structure 208 and the top of the installation structure 203 snap-fit, then control the installation structure 203 to insert into the interior of the top groove 202, make the positioning structure 205 and the side of the device body 1 snap-fit, drive the installation structure 203 to position and install, then put the raw cotton into the feed port of the carding machine, pay attention to avoid feeding too much at one time to avoid clogging the equipment, start the device body 1 to run, and when it is running, the cotton The cotton wool passes through its own dust collection box to process the cotton wool, and the processed air enters the interior of the connecting pipe structure 2, and then passes through the filter structure 207 to filter again, so that the cotton wool and flying dust in the air are filtered and collected again to prevent the flying dust from entering the air and forming floating dust. After use, if the conveyor belt becomes loose, the handwheel assembly 104 can be used to control the movement of the pressure piece 108. The side edges of the two ends of the pressure piece 108 are in sliding contact with the force block assembly 107, pulling the force block assembly 107, the guide assembly 106 and the push roller 105 to move laterally, so as to conveniently adjust the tightness of the conveyor belt.

[0028] In this article, there are several points to note:

[0029] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.

[0030] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.

[0031] Above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.

Claims

1. A carding device that is easy to adjust, characterized in that: include: The invention relates to a device body (1); the device body (1) is provided with a frame, an electric controller, and a cotton combing device inside; a pressure piece (108) that can be controlled to move up and down is installed on the side of the device body (1) through a side piece (101) and a hand wheel assembly (104); the bottoms of both ends of the pressure piece (108) are inclined structures, and the bottoms of both ends of the pressure piece (108) are in sliding contact with the force block assembly (107); a connecting pipe structure (2); the connecting pipe structure (2) is installed at the top of the device body (1); the connecting pipe structure (2) is provided with a mounting structure (203) through a fan (201) and a top groove (202); a storage structure (204) is provided on both sides of the mounting structure (203); the interior of the storage structure (204) is communicated with the interior of the mounting structure (203); a filtering structure (207) with a V-shaped plate structure is installed inside the storage structure (204) and the mounting structure (203); and filtering holes are provided inside the filtering structure (207).

2. The easily adjustable carding device according to claim 1, characterized in that: A side piece (101) is fixed to the side of the device body (1), a conveyor belt is installed inside the side piece (101), and a guide groove (102) with a long strip structure is respectively provided on both sides of the side piece (101).

3. The easily adjustable carding device according to claim 2, characterized in that: A guide piece (103) is welded and fixed on both sides of the side piece (101), the interior of the guide piece (103) is a T-shaped structure, and a handwheel assembly (104) is installed at the bottom of the outer end of the side piece (101) through a rotating shaft. The outer side of the handwheel assembly (104) is provided with a thread, and the handwheel assembly (104) controls the pressure piece (108) to move up and down through the thread.

4. The easily adjustable carding device according to claim 3, characterized in that: A moving rod is inserted into the guide groove (102), and the inner end of the moving rod is connected to a push roller (105) via a rotating shaft. The push roller (105) is inserted into the interior of the conveyor belt and rotates, thereby pulling the conveyor belt to move. The outer end of the moving rod is welded to a guide assembly (106) of a T-shaped structure. The guide assembly (106) is inserted into the interior of the guide member (103) and slides freely. A force block assembly (107) is welded to the outside of the guide assembly (106).

5. The easily adjustable carding device according to claim 4, characterized in that: The top end of the connecting pipe structure (2) is connected to a fan (201), and a top groove (202) is provided at the top end of the fan (201) through a square tube.

6. The easily adjustable carding device according to claim 5, characterized in that: An installation structure (203) is inserted into the top groove (202). The installation structure (203) is a rectangular tubular structure. An L-shaped positioning structure (205) is welded to both sides of the top of the installation structure (203). The positioning structure (205) contacts the side of the top groove (202).

7. The easily adjustable carding device according to claim 6, characterized in that: A baffle structure (206) is inserted through the bottom of each storage structure (204), a T-shaped control structure (208) is welded to the top of the filtering structure (207), and the control structure (208) is clamped with the top of the installation structure (203).