Anti-blocking structure for exhaust pipe of primary vulcanization reaction tank
By installing the affixed cylinder at the closed hole of the reaction tank, the problem of negative pressure pumping pipe is solved, the anti-blocking effect of the pumping pipe is achieved, and the stable operation of the equipment is ensured.
Patent Information
- Application Number
- CN202423174457.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The negative pressure pumping pipe of the first-stage vulcanization reaction tank is prone to frequent shutdown due to impurities, which poses safety hazards.
The accumulated tube is installed at the closed hole of the reaction tank, and the negative pressure air pump pipe is connected to the upper side wall of the accumulated tube to form a certain distance, so that impurities accumulate on the accumulated tube wall and fall back into the reaction tank through its own weight to avoid entering the air pump pipe.
It effectively prevents the blockage of the negative pressure pump pipe, reduces the frequency of shutdown, and improves the safety and stability of equipment operation.
Smart Images

Figure CN223191306U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of anti-clogging, and in particular to an anti-clogging structure for an exhaust pipe of a primary sulfidation reaction tank. Background Art
[0002] The primary sulfide reaction tank is the first process of the sulfide dearsenicization system. The dirty acid and sodium hydrosulfide reagent react chemically in the reaction tank. The liquid after the reaction automatically overflows into the slurry tank and enters the subsequent process for treatment. The hydrogen sulfide gas produced by the reaction is drawn by the blower of the harm removal tower to the desorption tower system for treatment and then meets the emission standards.
[0003] To prevent harmful gases from escaping and potentially causing personal injury, the primary sulfidation reactor for water supply and drainage utilizes a fully sealed negative pressure exhaust system. However, because the negative pressure exhaust pipe is located close to the tank surface, impurities within the reactor are easily drawn into the pipe, leading to frequent blockages. Utility Model Content
[0004] In order to solve or partially solve the problems existing in the related art, the present application provides an anti-blocking structure for an exhaust pipe of a primary sulfidation reaction tank.
[0005] To achieve the above objectives, this application is implemented through the following technical solutions:
[0006] An anti-blocking structure for an exhaust pipe of a primary vulcanization reaction tank comprises a reaction tank and a negative pressure exhaust pipe. The anti-blocking structure for the exhaust pipe of a primary vulcanization reaction tank further comprises:
[0007] The accumulation cylinder is installed at the closed hole of the reaction tank, and the upper side wall of the accumulation cylinder is connected to the negative pressure exhaust pipe through a joint;
[0008] There is a distance between the negative pressure exhaust pipe on the upper part of the accumulation tube and the reaction tank, so that the impurities are sucked up and accumulated on the wall of the accumulation tube, and fall back into the reaction tank by their own weight.
[0009] Optionally, a mounting tube is provided on the upper side wall of the accumulation cylinder, one end of the mounting tube is communicated with the interior of the accumulation cylinder, and the other end is connected to one end of the joint through a first flange.
[0010] Optionally, the other end of the joint is connected to the negative pressure exhaust pipe through a second flange.
[0011] Optionally, the diameter of the end of the joint close to the first flange is larger than the diameter of the end away from the first flange, so as to form a reducing joint.
[0012] Optionally, the accumulation cylinder is a glass fiber reinforced plastic cylinder with a height of 100 mm and a DN of 600.
[0013] Optionally, the bottom of the accumulation cylinder is installed at the closed hole of the reaction tank through a sealing strip.
[0014] Optionally, the sealing strip is a spring steel sealing strip.
[0015] Beneficial effects of the present application: The negative pressure exhaust pipe of the present application is arranged on the upper side wall of the accumulation cylinder so that it forms a certain distance with the reaction tank, so that when the negative pressure exhaust pipe is exhausting, impurities are sucked up and accumulated on the wall of the accumulation cylinder, and fall back into the reaction tank by their own weight, thereby avoiding impurities entering the negative pressure exhaust pipe and causing blockage.
[0016] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.
[0018] Figure 1 1 is a schematic structural diagram of an anti-blocking structure for an exhaust pipe of a primary sulfidation reaction tank shown in an embodiment of the present application;
[0019] Figure 2 This is a front view of an anti-blocking structure for an exhaust pipe of a primary sulfidation reaction tank shown in an embodiment of the present application.
[0020] Reference numerals: 1 reaction tank, 2 negative pressure exhaust pipe, 3 accumulation tube, 4 joint, 5 mounting pipe, 6 first flange, 7 second flange, 8 sealing strip, 9 fixing ring. DETAILED DESCRIPTION
[0021] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0023] In the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise expressly specified or limited. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0024] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0025] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples" or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0026] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.
[0027] The above description is merely an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.
[0028] In order to make the purpose, technical solutions and beneficial effects of the present application clearer, the preferred embodiments of the present application will be described in detail below with reference to the accompanying drawings to facilitate understanding by technical personnel.
[0029] Example 1:
[0030] See also Figure 1 A blockage prevention structure for a primary vulcanization reaction tank exhaust pipe includes a reaction tank 1 and a negative pressure exhaust pipe 2. The blockage prevention structure for a primary vulcanization reaction tank exhaust pipe further includes:
[0031] The accumulation tube 3 is installed at the closed hole of the reaction tank 1, and the upper side wall of the accumulation tube 3 is connected to the negative pressure exhaust pipe 2 through the joint 4;
[0032] There is a distance between the negative pressure exhaust pipe 2 on the upper part of the accumulation tube 3 and the reaction tank 1 so that the impurities are accumulated on the wall of the accumulation tube 3 when they are sucked up and fall back into the reaction tank 1 by their own weight.
[0033] Specifically, the accumulation tube 3 is installed at the sealed hole of the reaction tank 1 to connect the two. The connection between the two should be sealed to prevent gas leakage. The upper side wall of the accumulation tube 3 is provided with a mounting hole, and a mounting tube 5 is fixed in the mounting hole. One end of the joint 4 is connected to the mounting tube 5, and the other end is connected to the negative pressure exhaust pipe 2. In this way, the connection between the negative pressure exhaust pipe 2 and the reaction tank 1 is achieved. The negative pressure exhaust pipe 2 is set on the upper side wall of the accumulation tube 3 so that it forms a certain distance with the reaction tank 1, so that when the negative pressure exhaust pipe 2 is exhausting air, impurities are sucked up and accumulated in the wall of the accumulation tube 3, and fall back into the reaction tank 1 by their own weight, thereby preventing impurities from entering the negative pressure exhaust pipe 2 and causing blockage.
[0034] In addition, in order to further prevent the negative pressure exhaust pipe 2 from being blocked, a filter screen can be set in the installation pipe, and the filter screen is made of corrosion-resistant material.
[0035] Example 2:
[0036] See also Figure 1 and Figure 2 Based on the first embodiment, optionally, a mounting tube 5 is provided on the upper side wall of the accumulation cylinder 3 , one end of the mounting tube 5 is connected to the interior of the accumulation cylinder 3 , and the other end is connected to one end of the joint 4 through a first flange 6 .
[0037] Specifically, the diameter of the mounting tube 5 matches the diameter of the end of the connector 4 near the first flange 6, and the two are sealed together via the first flange 6. The flange connection utilizes a flange gasket at the joint. This gasket is typically made of a flexible, resistant material that effectively prevents leakage and achieves high sealing performance. Furthermore, the flange connection facilitates installation and removal.
[0038] Optionally, the other end of the joint 4 is connected to the negative pressure exhaust pipe 2 through a second flange 7 .
[0039] Specifically, the end of the connector 4 near the second flange 7 matches the diameter of the negative pressure exhaust pipe 2, and the two are sealed together through the second flange 7. The flange connection uses a flange gasket at the joint. This gasket is usually made of a flexible and resistant material that can effectively prevent medium leakage and achieve high sealing performance. At the same time, the flange connection is easy to install and disassemble.
[0040] Optionally, the diameter of the end of the joint 4 close to the first flange 6 is larger than the diameter of the end away from the first flange 6, so as to form a reducing joint.
[0041] Specifically, since the diameter of the mounting tube 5 is larger than that of the negative pressure exhaust pipe 2, a reducer is used to facilitate the connection between the two. Furthermore, the middle portion of the reducer is transitioned into an arc to reduce stress concentration and improve structural strength.
[0042] Optionally, the accumulation cylinder 3 is a glass fiber reinforced plastic cylinder with a height of 100 mm and a DN of 600.
[0043] Specifically, the nominal diameter of the accumulation tube 3 is selected based on the aperture of the closed hole in the reaction tank 1. It should be larger than the aperture of the closed hole to prevent air leakage. A 100mm height ensures that impurities are absorbed and deposited within the tube 3 wall, returning to the reaction tank 1 under their own weight. Fiberglass reinforced plastics offer high strength and corrosion resistance, ensuring a long service life.
[0044] It should be noted that the height of the accumulation tube 3 is not limited to 100 mm. It can be slightly lower than 100 mm or higher than 100 mm. In short, as long as it can ensure that the impurities are sucked up and accumulated in the wall of the accumulation tube 3, and do not enter the negative pressure exhaust pipe 2, it will be fine.
[0045] Optionally, the bottom of the accumulation cylinder 3 is installed at the closed hole of the reaction tank 1 through a sealing strip 8.
[0046] Specifically, a fixing ring 9 is fixed to the bottom of the accumulation cylinder 3, and sealing strips 8 are arranged in a circumferential array at equal intervals on the fixing ring 9 to achieve uniform force. One end of the sealing strip 8 is fixed to the reaction tank 1, and the other end elastically presses against the fixing ring 9 to achieve sealing.
[0047] Furthermore, at least four groups of sealing strips 8 are provided.
[0048] Optionally, the sealing strip 8 is a spring steel sealing strip.
[0049] Specifically, spring steel sealing strips are made from spring steel, a material with excellent elasticity and corrosion resistance. When installed where sealing is required, the strip adapts to even minor irregularities in the sealing surface through its own elastic deformation, achieving a tight fit. When affected by external factors such as pressure or temperature, the strip maintains a certain degree of resilience, ensuring a durable seal. This tight fit and resilience effectively prevent media from leaking through tiny gaps in the sealing surface. Spring steel sealing strips can significantly improve the sealing performance of joints. Due to their excellent elasticity and corrosion resistance, they can adapt to a variety of complex working environments, such as high temperature, high pressure, acid and alkali conditions, ensuring the stability and reliability of the sealing effect.
[0050] It should be noted that the structures and / or installation methods not detailed in this application are known to those skilled in the art in combination with common knowledge and / or existing technologies, and are not the focus of disclosure in this application and will not be further elaborated here.
[0051] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present application; the dimensions of the drawings are not related to the specific objects, and the dimensions of the objects can be changed arbitrarily.
Claims
1. An anti-blocking structure for a primary vulcanization reaction tank exhaust pipe, comprising a reaction tank (1) and a negative pressure exhaust pipe (2), characterized in that: The anti-blocking structure for the exhaust pipe of the primary vulcanization reaction tank further includes: An accumulation cylinder (3) is installed at the closed hole of the reaction tank (1), and the upper side wall of the accumulation cylinder (3) is connected to the negative pressure exhaust pipe (2) through a joint (4); The negative pressure exhaust pipe (2) on the upper part of the accumulation cylinder (3) is spaced apart from the reaction tank (1) so that the impurities are accumulated on the wall of the accumulation cylinder (3) when they are sucked up and fall back into the reaction tank (1) by their own weight.
2. The anti-blocking structure for the exhaust pipe of the primary vulcanization reaction tank according to claim 1, characterized in that: The upper side wall of the accumulation cylinder (3) is provided with a mounting tube (5), one end of the mounting tube (5) is communicated with the interior of the accumulation cylinder (3), and the other end is connected to one end of the joint (4) through a first flange (6).
3. The anti-blocking structure for the exhaust pipe of the primary vulcanization reaction tank according to claim 2, characterized in that: The other end of the joint (4) is connected to the negative pressure exhaust pipe (2) via a second flange (7).
4. The anti-blocking structure for the exhaust pipe of the primary vulcanization reaction tank according to claim 3, characterized in that: The diameter of the end of the joint (4) close to the first flange (6) is larger than the diameter of the end away from the first flange (6), so as to form a reducing joint.
5. The anti-blocking structure for the exhaust pipe of a primary vulcanization reaction tank according to claim 1 or 2, characterized in that: The accumulation cylinder (3) is a glass fiber reinforced plastic cylinder with a height of 100 mm and a DN of 600.
6. The anti-blocking structure for the exhaust pipe of the primary vulcanization reaction tank according to claim 5, characterized in that: The bottom of the accumulation cylinder (3) is installed on the closed hole of the reaction tank (1) through a sealing strip (8).
7. The anti-blocking structure for the exhaust pipe of the primary vulcanization reaction tank according to claim 6, characterized in that: The sealing strip (8) is a spring steel sealing strip.