Vacuum shaping steam box facilitating feeding and discharging
By improving the loading and unloading structure of the vacuum-shaped steam box and the steam heating treatment mechanism, the problem of uneven heat at the fixed position of the steam ejection end is solved, uniform heating of the material is achieved, and processing quality and efficiency are improved.
Patent Information
- Application Number
- CN202422444420.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-10
AI Technical Summary
In the existing vacuum fixed steamer, the position of the steam spray end is fixed, causing the material to be away from and close to the spray end to be uneven, affecting the material processing quality.
A loading and unloading structure including an electric telescopic rod, a connecting seat, a support platform, a box door and a grinding plate is designed. Combined with a steam heating treatment mechanism that drives the motor, a support plate, a hexagonal prism and a steam nozzle, it realizes convenient removal of the steam treatment chamber and rotating heating of the material bearing network.
Improve the heat uniformity of material processing and improve the quality and efficiency of material processing.
Smart Images

Figure CN223191987U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum shaping steamers, in particular to a vacuum shaping steamer which is convenient for loading and unloading materials. Background Art
[0002] The vacuum steamer is a device that combines a vacuum environment with steam heating. It is mainly used for heating, shaping, maturing or sterilizing materials in the textile, wood, plastic, food and other industries. By injecting steam under a vacuum state, it can transfer heat more evenly and quickly, reducing damage to materials during processing. At the same time, it reduces oxygen content to prevent oxidation, thereby improving product quality and processing efficiency.
[0003] Currently, when performing high-temperature vacuum shaping on materials, the materials need to be placed on a placement rack or a placement net for steam heating. Although the high-temperature steam can cover the entire interior of the vacuum shaping steamer, the heat received by the materials near the steam ejection end is greater than the heat received by the materials far away from the steam ejection end. Since the steam ejection end is generally fixed, the heat received by the materials near and far from the steam ejection end is uneven, which affects the quality of material processing. Therefore, a vacuum shaping steamer that is convenient for loading and unloading is proposed. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the utility model provides a vacuum shaping steamer that is convenient for loading and unloading materials. It has the advantages of improving the uniformity of heating during material processing and solving the problem that the steam ejection end is generally fixed, resulting in uneven heat exposure of materials away from and close to the steam ejection end, thus affecting the quality of material processing.
[0005] To achieve the above-mentioned object, the utility model provides the following technical solution: a vacuum setting steamer for convenient loading and unloading, comprising a vacuum setting steamer, a steam box, a box door, a sealing ring, an exhaust pipe, an exhaust valve and a water inlet pipe, wherein a steam heating treatment mechanism is provided inside the vacuum setting steamer, and a loading and unloading structure is provided on the outer wall of the vacuum setting steamer;
[0006] The steam heating treatment mechanism includes a connecting rod fixedly installed on the right outer wall of the box door, a steam treatment chamber is fixedly installed on the right outer wall of the connecting rod, a driving motor is fixedly installed on the bottom inner wall of the steam treatment chamber, the output shaft of the driving motor is fixedly installed on a support plate, a hexagonal prism is fixedly installed on the top outer wall of the support plate, the outer wall of the hexagonal prism is slidably connected to a limiting sleeve, four material carrying nets are fixedly installed on the outer peripheral wall of the limiting sleeve, four limiting rings are fixedly installed on the outer peripheral wall of the limiting sleeve, a steam output main pipe is fixedly installed on the air outlet end of the steam box, four steam output sub-pipes are fixedly installed on the outer peripheral wall of the steam output main pipe, and four steam nozzles are fixedly installed on the outer peripheral wall of the steam output sub-pipe.
[0007] Furthermore, the loading and unloading structure includes a mounting plate fixedly mounted on the top outer wall of the vacuum setting steamer, an electric telescopic rod fixedly mounted on the left outer wall of the mounting plate, a connecting seat fixedly mounted between the telescopic axis of the electric telescopic rod and the door of the box, a supporting platform fixedly mounted on the left outer wall of the vacuum setting steamer, and two first supporting seats fixedly mounted on the supporting platform and the bottom outer wall of the vacuum setting steamer.
[0008] Furthermore, a second support base is fixedly installed on the top outer wall of the vacuum setting steamer, and the second support base includes a T-shaped support platform and a support ring. The support ring is fixedly installed on the top of the T-shaped support platform, and the electric telescopic rod is installed on the outer peripheral wall of the support ring.
[0009] Furthermore, a polishing plate is fixedly installed on the inner wall of the bottom of the vacuum setting steamer, the steam treatment chamber is slidably connected to the top of the polishing plate, and the top of the support platform and the bottom of the steam treatment chamber are located in the same plane.
[0010] Furthermore, a support plate is fixedly installed on the left inner wall of the steam treatment chamber, an isolation box is fixedly installed on the bottom inner wall of the steam treatment chamber, the drive motor is located inside the isolation box, the output shaft of the drive motor passes through the top of the isolation box and extends outward, the bottom of the support plate is attached to the top of the isolation box, the support plate is located at the bottom of the support plate, and a pull seat is fixedly installed on the top of the limiting sleeve.
[0011] Furthermore, a hexagonal slot is opened inside the limiting sleeve, the hexagonal prism is slidably connected inside the hexagonal slot and is adapted in size, the bottom of the limiting sleeve is attached to the top of the support plate, and the limiting ring is attached to the top of the material carrying net.
[0012] Furthermore, four through-holes are opened on the right side of the steam treatment chamber, and the steam output auxiliary pipe and the steam nozzle are both slidably connected inside the through-holes and are adapted in size, and the steam nozzle is located below the material carrying net.
[0013] Furthermore, the steam box is fixedly mounted on the bottom inner wall of the vacuum setting steamer, the box door is movably connected to the left side of the vacuum setting steamer, the sealing ring is fixedly mounted on the right side of the box door, the exhaust pipe is fixedly mounted on the top of the vacuum setting steamer, the outer peripheral wall of the exhaust pipe is installed with an exhaust valve, and the right side wall of the steam box is fixedly installed with a water inlet pipe.
[0014] Compared with the existing technology, the technical solution of this application has the following beneficial effects:
[0015] The vacuum shaping steamer with convenient loading and unloading facilitates the steam treatment chamber to be moved out of the vacuum shaping steamer through the functions of an electric telescopic rod, a connecting seat, a supporting platform, a chamber door, a chamber door and a grinding plate, thereby facilitating the removal of materials from the steam treatment chamber. The driving motor, the supporting plate, the hexagonal prism, the four steam output auxiliary pipes and the sixteen steam nozzles drive the material carrying net to rotate while uniformly heating the materials, thereby improving the quality of the heat-setting of the materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the box door, sealing ring and connecting rod of the utility model;
[0018] Figure 3 This is a schematic diagram of the connection structure between the support plate and the hexagonal prism of the utility model.
[0019] In the picture:
[0020] 1. Vacuum setting steamer; 2. Steam box; 3. Box door; 4. Sealing ring; 5. Exhaust pipe; 6. Exhaust valve; 7. Water inlet pipe; 8. Connecting rod; 9. Steam treatment chamber; 10. Drive motor; 11. Support plate; 12. Hexagonal prism; 13. Limiting sleeve; 14. Material carrying net; 15. Limiting ring; 16. Steam output main pipe; 17. Steam output auxiliary pipe; 18. Steam nozzle; 19. Mounting plate; 20. Electric telescopic rod; 21. Connecting seat; 22. Support platform; 23. First support seat; 24. Second support seat; 25. Support plate; 26. Grinding plate; 27. Pull seat; 28. Isolation box. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figures 1 to 3 In this embodiment, a vacuum setting steamer that is convenient for loading and unloading includes a vacuum setting steamer 1, a steam box 2, a box door 3, a sealing ring 4, an exhaust pipe 5, an exhaust valve 6 and a water inlet pipe 7. A steam heating treatment mechanism is provided inside the vacuum setting steamer 1, and a loading and unloading structure is provided on the outer wall of the vacuum setting steamer 1.
[0023] The steam box 2 is fixedly mounted on the bottom inner wall of the vacuum setting steamer 1, the box door 3 is movably connected to the left side of the vacuum setting steamer 1, the sealing ring 4 is fixedly mounted on the right side of the box door 3, the exhaust pipe 5 is fixedly mounted on the top of the vacuum setting steamer 1, the outer peripheral wall of the exhaust pipe 5 is installed with an exhaust valve 6, and the right side wall of the steam box 2 is fixedly installed with a water inlet pipe 7.
[0024] The steam heating treatment mechanism includes a connecting rod 8 fixedly installed on the right outer wall of the box door 3, a steam treatment chamber 9 is fixedly installed on the right outer wall of the connecting rod 8, a driving motor 10 is fixedly installed on the bottom inner wall of the steam treatment chamber 9, and the output shaft of the driving motor 10 is fixedly installed on the support plate 11. The top outer wall of the support plate 11 is fixedly installed with a hexagonal prism 12, the outer wall of the hexagonal prism 12 is slidably connected to a limiting sleeve 13, and the outer peripheral wall of the limiting sleeve 13 is fixedly installed with four material carrying nets 14.
[0025] Four limiting rings 15 are fixedly installed on the outer wall of the limiting sleeve 13. A hexagonal groove is opened inside the limiting sleeve 13. The hexagonal prism 12 is slidably connected to the inside of the hexagonal groove and is adapted in size. The bottom of the limiting sleeve 13 fits on the top of the support plate 11, and the limiting ring 15 fits on the top of the material carrying net 14.
[0026] The steam box 2 is fixedly provided with a steam output main pipe 16 at the outlet end thereof, and four steam output auxiliary pipes 17 are fixedly provided on the outer peripheral wall of the steam output auxiliary pipe 16, and four steam nozzles 18 are fixedly provided on the outer peripheral wall of the steam output auxiliary pipe 17. Four through-holes are provided on the right side of the steam treatment chamber 9, and the steam output auxiliary pipes 17 and the steam nozzles 18 are both slidably connected to the inside of the through-holes and are adapted in size. The steam nozzles 18 are located below the material carrying net 14.
[0027] The loading and unloading structure includes a mounting plate 19 fixedly mounted on the top outer wall of the vacuum setting steamer 1, an electric telescopic rod 20 fixedly mounted on the left outer wall of the mounting plate 19, a connecting seat 21 fixedly mounted between the telescopic axis of the electric telescopic rod 20 and the door 3, a supporting platform 22 fixedly mounted on the left outer wall of the vacuum setting steamer 1, and two first supporting seats 23 fixedly mounted on the supporting platform 22 and the bottom outer wall of the vacuum setting steamer 1.
[0028] A second support base 24 is fixedly installed on the top outer wall of the vacuum setting steamer 1. The second support base 24 includes a T-shaped support platform and a support ring. The support ring is fixedly installed on the top of the T-shaped support platform. The electric telescopic rod 20 is installed on the outer peripheral wall of the support ring. A polishing plate 26 is fixedly installed on the bottom inner wall of the vacuum setting steamer 1. The steam treatment chamber 9 is slidably connected to the top of the polishing plate 26. The top of the support platform 22 and the bottom of the steam treatment chamber 9 are located in the same plane.
[0029] A support plate 25 is fixedly installed on the left inner wall of the steam treatment chamber 9, and an isolation box 28 is fixedly installed on the bottom inner wall of the steam treatment chamber 9. The drive motor 10 is located inside the isolation box 28, and the output shaft of the drive motor 10 extends outward through the top of the isolation box 28. The bottom of the support plate 25 is attached to the top of the isolation box 28. The support plate 25 is located at the bottom of the support plate 11, and a pull seat 27 is fixedly installed on the top of the limiting sleeve 13.
[0030] In this embodiment, sixteen steam nozzles 18 are respectively located under four material carrying nets 14 to uniformly heat the materials on the material carrying nets 14 .
[0031] In this embodiment, the isolation box 28 protects the drive motor 10 to reduce the impact of high-temperature steam on the drive motor 10 .
[0032] In this embodiment, the grinding plate 26 has a relatively small friction force, which greatly reduces the resistance of the steam treatment chamber 9 when it slides.
[0033] In this embodiment, the pull seat 27 facilitates pulling the limiting sleeve 13 to move upward.
[0034] In this embodiment, the bottom of the support plate 11 is supported by the support plate 25 , thereby reducing the pressure on the support plate 11 .
[0035] The working principle of the above embodiment is:
[0036] When loading, the material to be processed is placed on the material carrying net 14, and then the staff slides the limiting sleeve 13 to the outer wall of the hexagonal prism 12. At this time, the material carrying net 14 and the limiting ring 15 are located inside the steam treatment chamber 9. At this time, the electric telescopic rod 20 is started to drive the steam treatment chamber 9 to move toward the inside of the vacuum shaping steamer 1 through the action of the connecting seat 21, the box door 3 and the connecting rod 8. At this time, the steam output sub-pipe 17 and the steam nozzle 18 will move to the inside of the steam treatment chamber 9, and then the steam box 2 starts to heat the water and discharges the steam through the steam output main pipe 16, the steam output sub-pipe 17 and the steam nozzle 18 to heat the material on the material carrying net 14. At the same time, the driving motor 10 starts to drive the support plate 11 and the hexagonal prism 12 to rotate. At this time, the hexagonal prism 12 will synchronously drive the limiting sleeve 13 and the material carrying net 14 to rotate, and the material on the material carrying net 14 will be evenly heated.
[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vacuum setting steamer convenient for loading and unloading materials, comprising a vacuum setting steamer (1), a steam box (2), a box door (3), a sealing ring (4), an exhaust pipe (5), an exhaust valve (6) and a water inlet pipe (7), characterized in that: The interior of the vacuum setting steamer (1) is provided with a steam heating treatment mechanism, and the outer wall of the vacuum setting steamer (1) is provided with a loading and unloading structure; The steam heating treatment mechanism comprises a connecting rod (8) fixedly mounted on the right outer wall of the box door (3); a steam treatment chamber (9) is fixedly mounted on the right outer wall of the connecting rod (8); a driving motor (10) is fixedly mounted on the bottom inner wall of the steam treatment chamber (9); an output shaft of the driving motor (10) is fixedly mounted on a supporting plate (11); a hexagonal prism (12) is fixedly mounted on the top outer wall of the supporting plate (11); and the outer wall of the hexagonal prism (12) is slidably connected to a limiting sleeve (13). Four material carrying nets (14) are fixedly mounted on the outer peripheral wall of the limiting sleeve (13), four limiting rings (15) are fixedly mounted on the outer peripheral wall of the limiting sleeve (13), a steam output main pipe (16) is fixedly mounted on the gas outlet end of the steam box (2), four steam output auxiliary pipes (17) are fixedly mounted on the outer peripheral wall of the steam output main pipe (16), and four steam nozzles (18) are fixedly mounted on the outer peripheral wall of the steam output auxiliary pipe (17).
2. The vacuum setting steamer with convenient loading and unloading according to claim 1, characterized in that: The loading and unloading structure comprises a mounting plate (19) fixedly mounted on the top outer wall of the vacuum setting steamer (1); an electric telescopic rod (20) is fixedly mounted on the left outer wall of the mounting plate (19); a connecting seat (21) is fixedly mounted between the telescopic axis of the electric telescopic rod (20) and the door (3); a supporting platform (22) is fixedly mounted on the left outer wall of the vacuum setting steamer (1); and two first supporting seats (23) are fixedly mounted on both the supporting platform (22) and the bottom outer wall of the vacuum setting steamer (1).
3. The vacuum setting steamer with convenient loading and unloading according to claim 2, characterized in that: A second support base (24) is fixedly mounted on the outer wall of the top of the vacuum setting steamer (1), the second support base (24) comprising a T-shaped support platform and a support ring, the support ring being fixedly mounted on the top of the T-shaped support platform, and the electric telescopic rod (20) being mounted on the outer peripheral wall of the support ring.
4. The vacuum setting steamer with convenient loading and unloading according to claim 2, characterized in that: A polishing plate (26) is fixedly mounted on the inner wall of the bottom of the vacuum setting steamer (1); the steam treatment chamber (9) is slidably connected to the top of the polishing plate (26); and the top of the support platform (22) and the bottom of the steam treatment chamber (9) are located in the same plane.
5. The vacuum setting steamer with convenient loading and unloading according to claim 1, characterized in that: A support plate (25) is fixedly installed on the left inner wall of the steam treatment chamber (9), an isolation box (28) is fixedly installed on the bottom inner wall of the steam treatment chamber (9), the drive motor (10) is located inside the isolation box (28), the output shaft of the drive motor (10) passes through the top of the isolation box (28) and extends outward, the bottom of the support plate (25) is attached to the top of the isolation box (28), the support plate (25) is located at the bottom of the support disk (11), and a pull seat (27) is fixedly installed on the top of the limiting sleeve (13).
6. The vacuum setting steamer with convenient loading and unloading according to claim 1, characterized in that: The limiting sleeve (13) has a hexagonal chute inside, the hexagonal prism (12) is slidably connected inside the hexagonal chute and is adapted in size, the bottom of the limiting sleeve (13) is fitted on the top of the support plate (11), and the limiting ring (15) is fitted on the top of the material carrying net (14).
7. The vacuum setting steamer with convenient loading and unloading according to claim 1, characterized in that: The right side of the steam treatment chamber (9) is provided with four through-holes, the steam output auxiliary pipe (17) and the steam nozzle (18) are both slidably connected inside the through-holes and are adapted in size, and the steam nozzle (18) is located below the material carrying net (14).
8. The vacuum setting steamer with convenient loading and unloading according to claim 1, characterized in that: The steam box (2) is fixedly mounted on the bottom inner wall of the vacuum setting steam box (1); the box door (3) is movably connected to the left side of the vacuum setting steam box (1); the sealing ring (4) is fixedly mounted on the right side of the box door (3); the exhaust pipe (5) is fixedly mounted on the top of the vacuum setting steam box (1); an exhaust valve (6) is mounted on the outer peripheral wall of the exhaust pipe (5); and a water inlet pipe (7) is fixedly mounted on the right side wall of the steam box (2).