Online sampling detection device in production process of traditional Chinese medicine decoction pieces

Abstract

The utility model discloses an on-line sampling detection device in the production process of traditional Chinese medicine decoction pieces, which comprises a detection table box body, a station turntable and detection equipment, the station turntable is arranged on the detection table box body, and the station turntable comprises at least one detection station and a blanking station; detection equipment corresponding to the detection stations is installed on the detection table box body through a supporting frame, the detection table further comprises a sampling pipe, a sample return pipe and a vacuum sample suction device, and the vacuum sample suction device comprises a storage bin, a vacuum pump, a sample push rod and an elephant trunk; the vacuum pump is mounted at the top of the storage bin, the upper part of the storage bin is connected with a sampling pipe, the lower part of the storage bin is connected with an articulated chute with an outlet corresponding to the blanking station, a sample return pipe is arranged below the blanking station, and the lower part of the storage bin is also provided with a sample push rod for pushing a sample in the storage bin into the articulated chute. The device can realize on-line detection of various apparent indexes such as color, smell and the like in the production process of the traditional Chinese medicine decoction pieces, and avoids the situation that detection equipment is limited by high-temperature, high-pressure, high-dust and other complex environments and medicinal materials are wasted after detection.

Description

Technical Field

[0001] The utility model belongs to the field of Chinese herbal medicine slice production and relates to an online sampling and detection device in the production process of Chinese herbal medicine slices. Background Art

[0002] During the processing process, the appearance of Chinese herbal medicines, such as their color and odor, directly reflects their intrinsic quality. However, existing online detection equipment, such as electronic sensors and photoionization odor sensors, often struggle to operate properly in complex environments characterized by high temperatures, high pressures, and high dust levels. These operational limitations make it difficult to monitor the specific conditions of the pieces within the processing equipment in real time during production, hindering quality control during the production process and making it difficult to obtain uniform, high-quality pieces.

[0003] During the production process of Chinese herbal medicine slices, the degree of preparation of Chinese herbal medicine slices varies from one part of the equipment to another, and this difference directly affects the quality of the slices. Therefore, accurately monitoring the preparation status of each part of the processing equipment during the production process is of great significance for improving the quality of the slices and ensuring their uniformity.

[0004] While existing technologies can effectively perform online testing under certain production environments, their performance often fails to meet actual production needs under harsh conditions such as high temperature, high pressure, and high dust levels. Therefore, there is an urgent need to develop online testing equipment that can meet the complex environment of traditional Chinese medicine processing. This technology can monitor the status of the prepared pieces in real time, ensure the uniformity and stability of the quality of the pieces, and better serve the intelligent production of traditional Chinese medicine pieces.

[0005] To meet this demand, this patent proposes a new type of online sampling and detection device, which aims to solve the problem that detection equipment is difficult to work normally in extreme environments, and to achieve efficient and accurate detection of the production process of Chinese herbal medicines. The device can not only meet the production applications in complex environments such as high temperature, high pressure and high dust, but also provide real-time Chinese herbal medicine status data, providing strong support for production process optimization and intelligent quality control. Utility Model Content

[0006] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an online sampling and detection device for the production process of Chinese herbal medicine slices.

[0007] In order to achieve the above purpose, the present invention is implemented through the following technical solutions:

[0008] The invention relates to an online sampling and testing device for the production process of Chinese herbal medicine slices, comprising a testing table box, a workstation turntable and testing equipment, wherein the testing table box is provided with a workstation turntable, the workstation turntable includes at least one testing station and a blanking station, the testing equipment corresponding to the testing station is installed on the testing table box through a support frame, and also comprises a sampling tube, a return sample tube and a vacuum sampler, the vacuum sampler includes a storage bin, a vacuum pump, a sample push rod and a slide pipe; wherein: the vacuum pump is installed on the top of the storage bin, the upper part of one side of the storage bin is connected to the sampling tube, and the lower part of the other side is connected to the slide pipe whose outlet corresponds to the blanking station, the return sample tube is provided below the blanking station, and the lower part of the storage bin is also provided with a sample push rod for pushing the sample in the storage bin into the slide pipe.

[0009] Furthermore, the detection equipment includes but is not limited to electronic eyes, moisture meters and photoionization odor sensors.

[0010] Furthermore, a first pneumatic valve is provided at the inlet end of the sample return pipe, and a second pneumatic valve is provided at the bottom of the storage bin.

[0011] Furthermore, a connecting pipe is provided between the storage bin and the sample return pipe.

[0012] Furthermore, a plurality of air inlet nozzles are provided on the pipeline of the sample return tube.

[0013] Furthermore, the inlet end of the sampling tube and the outlet end of the sample return tube are respectively provided with stainless telescopic sleeves.

[0014] Furthermore, the outer tubes of the two stainless telescopic sleeves are fixedly connected.

[0015] Furthermore, the inner tubes of the two stainless telescopic sleeves are fixedly connected.

[0016] Furthermore, a telescopic push rod is provided on the outer tube of one of the stainless telescopic sleeves, and the output end of the telescopic push rod is connected to the inner tube of one of the stainless telescopic sleeves.

[0017] Furthermore, the sample push rod and the telescopic push rod include but are not limited to electric push rods, hydraulic push rods and pneumatic push rods.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The utility model sets a sampling tube in the cavity of traditional processing equipment, and moves the medicinal materials out of the processing equipment through a vacuum sampler, so as to avoid the high temperature, high pressure and high dust environment affecting the life of the detection equipment and the accuracy of the detection results, and ensure that the detection equipment operates accurately and efficiently in a stable and suitable environment, providing accurate data for the production of high-quality medicinal pieces.

[0020] The utility model is provided with a work station turntable and multiple detection stations, and multiple detection devices are effectively connected through a support frame. During preparation, continuous online detection of multiple indicators can be achieved through the turntable, which can avoid inaccurate results caused by single indicator errors and affect the quality of medicinal pieces.

[0021] The utility model is provided with a stainless steel sleeve, which can control the sampling tube to take samples at different positions in the cavity of the preparation equipment, thereby realizing multi-point sampling.

[0022] The utility model is provided with a sample return tube, which can return excess samples and tested samples into the equipment to avoid waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural diagram of the utility model;

[0024] Figure 2 This is a top view of the workstation turntable of the utility model;

[0025] Figure 3 This is a schematic diagram of the installation of the utility model;

[0026] In the figure: medicinal material 1, processing equipment 2, stainless telescopic sleeve 3, sampling tube 4, sample return tube 5, vacuum sampler 6, electronic eye 7, moisture meter 8, support frame 9, photoionization odor sensor 10, work station turntable 11, detection table box 12, connecting pipe 13, telescopic push rod 401, air inlet nozzle 501, first pneumatic valve 502, sample push rod 601, second pneumatic valve 602, storage bin 603, slide pipe 604, vacuum pump 605, color detection station 1101, moisture detection station 1102, odor detection station 1103, blanking station 1104. DETAILED DESCRIPTION

[0027] In order to facilitate ordinary technicians in this field to understand and implement the present invention, the various steps of the method proposed in the present invention are described in detail below, and the experimental process is given. It should be understood that the implementation examples described here are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0028] Example 1: Figure 1 and Figure 2As shown, an online sampling and testing device for the production process of Chinese herbal medicine slices includes a testing table box 12, a station turntable 11 and a testing device. The testing table box 12 is provided with a station turntable 11, which includes at least one testing station and a blanking station 1104. The testing table box 12 is equipped with a testing device corresponding to the testing station through a support frame 9, and also includes a sampling tube 4, a return sample tube 5 and a vacuum sampler 6. The vacuum sampler 6 includes a storage bin 60 3. Vacuum pump 605, sample push rod 601 and slide pipe 604; wherein: the vacuum pump 605 is installed on the top of the storage bin 603, the upper part of one side of the storage bin 603 is connected to the sampling tube 4, and the lower part of the other side is connected to the slide pipe 604 whose outlet corresponds to the blanking station 1104, and a return sample tube 5 is provided below the blanking station 1104. The lower part of the storage bin 603 is also provided with a sample push rod 601 for pushing the sample in the storage bin 603 into the slide pipe 604.

[0029] In this embodiment, the detection equipment is existing technology, including but not limited to the electronic eye 7, the moisture meter 8 and the photoionization odor sensor 10. Appropriate detection equipment can be selected for detection according to the sample characteristics and detection items.

[0030] In this embodiment, a first pneumatic valve 502 is provided at the inlet end of the sample return tube 5 , and a second pneumatic valve 602 is provided at the bottom of the storage bin 603 .

[0031] When the utility model works Figure 3 As shown, the sampling tube 4 and the sample return tube 5 are extended into the interior of the processing equipment 2, the vacuum pump 605 is turned on, the sampling tube 4 sucks the medicinal material 1 into the storage bin 603, and under the action of the sample push rod 601, the medicinal material 1 enters the detection station along the slide pipe 604. The detection equipment detects the medicinal material 1 entering the detection station. When the station turntable 11 rotates to the blanking station 1104, the tested medicinal material 1 returns to the processing equipment 2 through the sample return tube 5, thereby completing the online detection.

[0032] Example 2 is different from Example 1 in that the detection equipment includes an electronic eye 7, a moisture meter 8 and a photoionization odor sensor 10, and the station turntable 11 includes a color detection station 1101, a moisture detection station 1102, and an odor detection station 1103. That is, this embodiment is equipped with three detection stations, which can perform multiple tests such as color, moisture, and odor at the same time.

[0033] Example 3 is different from Example 1 in that a connecting pipe 13 is provided between the storage bin 603 and the sample return pipe 5. Opening the second pneumatic valve 602 allows excess medicinal materials 1 to enter the sample return pipe 5 through the connecting pipe 13, thereby quickly returning to the processing equipment 2.

[0034] Example 4 is different from Example 1 in that a plurality of air inlet nozzles 501 are provided on the pipeline of the sample return tube 5, which can be connected to the compressed air pipeline through the air inlet nozzles 501, so as to pneumatically push the medicinal materials 1 in the sample return tube 5 to prevent the medicinal materials 1 from staying in the sample return tube 5.

[0035] Example 5 is different from Example 1 in that the inlet end of the sampling tube 4 and the outlet end of the return sample tube 5 are respectively provided with a stainless telescopic sleeve 3. By providing the stainless telescopic sleeve 3, the length can be adjusted to increase the flexibility of the sampling site and the pipeline.

[0036] Furthermore, the outer tubes of the two stainless telescopic sleeves 3 are fixedly connected, which can facilitate installation and removal.

[0037] Furthermore, the inner tubes of the two stainless telescopic sleeves 3 are fixedly connected, which facilitates simultaneous length adjustment.

[0038] Furthermore, a telescopic push rod 401 is provided on the outer tube of one of the stainless telescopic sleeves 3, and the output end of the telescopic push rod 401 is connected to the inner tube of one of the stainless telescopic sleeves 3. By providing the telescopic push rod 401, the lengths of the two stainless telescopic sleeves 3 can be adjusted simultaneously.

[0039] Furthermore, the sample push rod 601 and the telescopic push rod 401 include but are not limited to electric push rods, hydraulic push rods and pneumatic push rods.

[0040] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended that all changes that fall within the meaning and range of equivalents of the claims are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0041] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An online sampling and testing device for the production process of Chinese herbal medicine slices, comprising a testing platform, a station turntable, and testing equipment. The testing platform is provided with a station turntable, which includes at least one testing station and one blanking station. The testing platform is provided with a supporting frame on which the testing equipment corresponding to the testing station is mounted. It also includes a sampling tube, a return sample tube and a vacuum sampler, and the vacuum sampler includes a storage bin, a vacuum pump, a sample push rod and a slide pipe; wherein: the vacuum pump is installed on the top of the storage bin, the upper part of one side of the storage bin is connected to the sampling tube, and the lower part of the other side is connected to the slide pipe whose outlet corresponds to the blanking station, and a return sample tube is provided below the blanking station, and the lower part of the storage bin is also provided with a sample push rod for pushing the sample in the storage bin into the slide pipe.

2. The online sampling and detection device for the production process of Chinese herbal medicine slices according to claim 1, characterized in that: The detection equipment includes but is not limited to electronic eyes, moisture meters and photoionization odor sensors.

3. The online sampling and detection device for the production process of Chinese herbal medicine slices according to claim 1, characterized in that: The inlet end of the sample return pipe is provided with a first pneumatic valve, and the bottom of the storage bin is provided with a second pneumatic valve.

4. The online sampling and detection device for the production process of Chinese herbal medicine slices according to claim 3, characterized in that: A connecting pipe is provided between the storage bin and the sample return pipe.

5. The online sampling and detection device for the production process of Chinese herbal medicine slices according to claim 1, characterized in that: A plurality of air inlet nozzles are arranged on the pipeline of the sample return tube.

6. The online sampling and detection device for the production process of Chinese herbal medicine slices according to claim 1, characterized in that: The inlet end of the sampling tube and the outlet end of the return sample tube are respectively provided with stainless telescopic sleeves.

7. The online sampling and detection device for the production process of Chinese herbal medicine slices according to claim 6, characterized in that: The outer tubes of the two stainless telescopic sleeves are fixedly connected.

8. The online sampling and detection device for the production process of Chinese herbal medicine slices according to claim 7, characterized in that: The inner tubes of the two stainless telescopic sleeves are fixedly connected.

9. The online sampling and detection device for the production process of Chinese herbal medicine slices according to claim 8, characterized in that: A telescopic push rod is provided on the outer tube of one of the stainless telescopic sleeves, and an output end of the telescopic push rod is connected with the inner tube of one of the stainless telescopic sleeves.

10. The online sampling and detection device for the production process of Chinese herbal medicine slices according to claim 9, characterized in that: Sample push rods and telescopic push rods include but are not limited to electric push rods, hydraulic push rods and pneumatic push rods.

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